Automatic coiling device for amorphous strip
By designing an automatic winding device, utilizing a kit loading and unloading mechanism and a stripping mechanism, the problem of amorphous ribbon not being able to be automatically wound after winding was solved, thus improving the efficiency and stability of amorphous ribbon winding.
Patent Information
- Application Number
- CN202422905685.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In existing technologies, amorphous ribbon cannot be automatically wound up after winding, resulting in low efficiency in subsequent processes.
An automatic winding device was designed, comprising a worktable, a motor, a reducer, a transmission disc, a transmission chain, a winding roller, a kit loading and unloading mechanism, and a stripping mechanism. The kit loading and unloading mechanism enables stable positioning and loading and unloading of amorphous strip materials, while the stripping mechanism enables automatic stripping.
It enables automatic winding and unwinding of amorphous ribbon, improving winding efficiency and preventing the impact of pipe shaking on the winding effect.
Smart Images
Figure CN223547370U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of winding device technology, specifically an automatic winding device for amorphous ribbon. Background Technology
[0002] Amorphous ribbon refers to the ribbon produced by rapidly cooling an alloy melt containing elements such as iron, silicon, and boron at a rate of millions of degrees per second using a rapid cooling technology. Its physical state is characterized by a long-range disordered amorphous arrangement of metal atoms. Amorphous ribbon and its products, such as amorphous iron cores, are mainly used in the power industry and are the main materials and core components of amorphous distribution transformers.
[0003] After the amorphous ribbon is manufactured, a sleeve is fitted onto the winding roller, and then the sleeve is rotated to wind the amorphous ribbon onto the sleeve.
[0004] Generally, after amorphous ribbon is wound up, it is placed on the take-up roller and cannot be automatically wound up and unloaded, which reduces the efficiency of subsequent amorphous ribbon winding. Therefore, an automatic winding device for amorphous ribbon is proposed to address the above problem. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes an automatic winding device for amorphous ribbon.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The automatic winding device for amorphous ribbon of this utility model includes a worktable; a motor and a reducer are arranged above the worktable, and a transmission disk is respectively arranged on the output end of the motor and on the reducer. A transmission chain is arranged on the two transmission disks. A winding roller is detachably arranged on the output end of the reducer. A kit loading and unloading mechanism is arranged on the winding roller, and a stripping mechanism is arranged on the reducer.
[0007] Preferably, the take-up roller has a hollow internal structure, and multiple adjustment grooves are evenly provided on the side wall of the take-up roller.
[0008] Preferably, the kit placement mechanism includes a bidirectional threaded rod rotatably disposed inside the take-up roller. Each end of the bidirectional threaded rod is threaded with a support ring. Multiple hinges are evenly disposed on the support rings. The corresponding hinges are adapted to the adjustment grooves. Two corresponding hinges are hinged to hinge plates. Two hinge plates are hinged to a stop plate through the corresponding adjustment grooves.
[0009] Preferably, a micro motor is provided on the outer end of the take-up roller, and the output end of the micro motor passes through the take-up roller and is connected to the bidirectional threaded rod.
[0010] Preferably, the unloading mechanism includes a bracket detachably mounted above the reducer. A groove is provided on the horizontal plate of the bracket, a rotating rod is provided in the groove, a slider is slidably connected in the groove, the slider is threadedly connected to the rotating rod, a drive motor is mounted on the bracket, the output end of the drive motor is connected to the rotating rod, and an adjusting arm is provided below the slider.
[0011] Preferably, the workbench is provided with slide rails at the four corners of its bottom.
[0012] The beneficial effects of this utility model are:
[0013] This utility model provides an automatic winding device for amorphous ribbon. The kit placement mechanism can stably position and pick up the tubes of amorphous ribbon being wound, thereby stably placing the tubes of amorphous ribbon being wound on the winding roller, avoiding shaking of the tubes and affecting the winding effect of amorphous ribbon. If the wound amorphous ribbon is to be picked up or put down, the operation can be reversed.
[0014] This utility model provides an automatic winding device for amorphous ribbon. Through the structural setting of the unloading mechanism, by adjusting the adjusting arm to a suitable length and controlling the operation of the drive motor, the rotating rod is rotated. At this time, the slider slides in the groove, so that the adjusting arm moves along the extension direction of the support plate. The adjusting arm slides the wound amorphous ribbon on the winding roller to perform material handling of the amorphous ribbon. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.
[0016] In the attached diagram:
[0017] Figure 1 This is a perspective view of the present invention;
[0018] Figure 2 yes Figure 1 Enlarged view of point A in the middle;
[0019] Figure 3 This is a schematic diagram of the winding roller and the kit loading / unloading mechanism;
[0020] Figure 4 This is a partial cross-sectional view of the take-up roller and kit loading / unloading mechanism.
[0021] Legend:
[0022] 1. Workbench; 2. Electric motor; 3. Reducer; 4. Transmission chain; 5. Take-up roller; 6. Adjusting groove; 7. Double-sided threaded rod; 8. Support ring; 9. Hinge; 10. Hinge plate; 11. Support plate; 12. Micro motor; 13. Bracket; 14. Groove; 15. Rotating rod; 16. Slider; 17. Drive motor; 18. Adjusting support arm; 19. Slide rail. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] Specific implementation examples are given below.
[0025] Please see Figures 1-4 This utility model provides an automatic winding device for amorphous strip, including a workbench 1; a control panel is provided on the workbench 1, and the control panel is electrically connected to the electrical components on the device. A motor 2 and a reducer 3 are provided above the workbench 1. A transmission disk is provided on the output end of the motor 2 and the reducer 3 respectively. A transmission chain 4 is provided on the two transmission disks. A winding roller 5 is detachably provided on the output end of the reducer 3. By running the motor 2, the transmission disk rotates, which in turn causes the transmission chain 4 to drive the reducer 3, which in turn rotates the winding roller 5. A tube for winding the amorphous strip is placed on the winding roller 5. The tube rotates, thereby winding the amorphous strip. A kit placement and retrieval mechanism is provided on the winding roller 5 to facilitate the positioning and placement of the tube for winding the amorphous strip on the winding roller 5. A stripping mechanism is provided on the reducer 3 to remove the wound amorphous strip from the winding roller 5.
[0026] Furthermore, such as Figure 3 and Figure 4 As shown, the winding roller 5 has a hollow internal structure, and multiple adjustment grooves 6 are evenly provided on the side wall of the winding roller 5. The winding roller 5 is made of high-quality steel, and a coating is applied to the surface of the winding roller 5 to improve its service life.
[0027] Furthermore, such as Figure 1 and Figure 4As shown, the kit loading and unloading mechanism includes a bidirectional threaded rod 7 rotatably mounted inside the winding roller 5. Support rings 8 are threaded onto both ends of the bidirectional threaded rod 7. Multiple hinges 9 are evenly arranged on the support rings 8, and corresponding hinges 9 are adapted to the adjusting grooves 6. Hinge plates 10 are hinged to two corresponding hinges 9, and the two hinge plates 10 are hinged to abutment plates 11 through the corresponding adjusting grooves 6. The abutment plates 11 have an arc shape. By rotating the bidirectional threaded rod 7, the support rings 8 on the bidirectional threaded rod 7 move, causing the corresponding hinge plates 10 to move on the adjusting grooves 6, pushing the abutment plates 11. This stably places the amorphous strip being wound onto the winding roller 5, preventing the strip from shaking and affecting the winding effect. To pick up or unload the wound amorphous strip, the operation is reversed.
[0028] Furthermore, such as Figure 2 and Figure 4 As shown, a micro motor 12 is provided on the outer end of the take-up roller 5. The output end of the micro motor 12 passes through the take-up roller 5 and is connected to the bidirectional threaded rod 7. The micro motor 12 is a type of servo motor 2, which can perform forward and reverse rotation. A power supply is provided on the outer end of the take-up roller 5 and is electrically connected to the micro motor 12, thereby controlling the bidirectional threaded rod 7 to perform forward and reverse rotation.
[0029] Furthermore, such as Figure 1 As shown, the unloading mechanism includes a bracket 13 detachably mounted above the reducer 3. A groove 14 is provided on the horizontal plate of the bracket 13, and a rotating rod 15 is provided in the groove 14. A slider 16 is slidably connected in the groove 14, and the slider 16 is threadedly connected to the rotating rod 15. A drive motor 17 is mounted on the bracket 13, and the output end of the drive motor 17 is connected to the rotating rod 15. An adjusting arm 18 is provided below the slider 16. The drive motor 17 is a type of servo motor, which can control the rotating rod 15 to rotate. The length of the adjusting arm 18 can be extended or retracted. By adjusting the adjusting arm 18 to a suitable length and controlling the operation of the drive motor 17, the rotating rod 15 is rotated. At this time, the slider 16 slides in the groove 14, causing the adjusting arm 18 to move along the extension direction of the horizontal plate of the bracket 13. The adjusting arm 18 slides the wound amorphous ribbon on the winding roller 5 to perform material handling of the amorphous ribbon.
[0030] Furthermore, such as Figure 1 As shown, slide rails 19 are provided at the four corners of the bottom of the worktable 1, which makes it easy to place the worktable 1 on the slide rails 19 and move the position of the worktable 1.
[0031] Working principle: The user places the tube for winding the amorphous strip on the winding roller 5, controls the operation of the motor 2, and drives the reducer 3 through the transmission chain 4, so that the winding roller 5 rotates, thereby rotating the tube to wind up the amorphous strip. Through the structure of the kit placement and retrieval mechanism, in conjunction with the use of the unloading mechanism, it is convenient for the user to handle the amorphous strip.
[0032] The kit placement and retrieval mechanism can stably position and pick up and put down the amorphous strip coiled tube. By controlling the operation of the micro motor 12, the bidirectional threaded rod 7 is rotated, and the support ring 8 on the bidirectional threaded rod 7 moves. The corresponding hinge plate 10 moves on the adjustment groove 6, pushing the abutment plate 11, thereby stably placing the amorphous strip coiled tube on the winding roller 5, avoiding the tube from shaking and affecting the winding effect of the amorphous strip. If the coiled amorphous strip is to be picked up and put down, the operation can be reversed.
[0033] Then, in conjunction with the unloading mechanism, by adjusting the adjusting arm 18 to a suitable length and controlling the operation of the drive motor 17, the rotating rod 15 is rotated. At this time, the slider 16 slides in the groove 14, so that the adjusting arm 18 moves along the direction of the extension of the cross plate of the support 13. The adjusting arm 18 slides the wound amorphous strip on the winding roller 5 to perform material handling on the amorphous strip.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. An automatic winding device for amorphous ribbon, comprising a worktable (1); characterized in that: A motor (2) and a reducer (3) are provided above the workbench (1). A transmission disc is provided on the output end of the motor (2) and on the reducer (3). A transmission chain (4) is provided on the two transmission discs. A take-up roller (5) is detachably provided on the output end of the reducer (3). A kit loading and unloading mechanism is provided on the take-up roller (5). A material unloading mechanism is provided on the reducer (3).
2. The automatic winding device for amorphous ribbon according to claim 1, characterized in that: The take-up roller (5) has a hollow structure inside, and multiple adjustment grooves (6) are evenly provided on the side wall of the take-up roller (5).
3. The automatic winding device for amorphous ribbon according to claim 2, characterized in that: The kit loading and unloading mechanism includes a bidirectional threaded rod (7) rotatably disposed inside the take-up roller (5). Support rings (8) are threadedly connected to the threads at both ends of the bidirectional threaded rod (7). Multiple hinges (9) are evenly disposed on the support rings (8). The corresponding hinges (9) are adapted to the adjustment grooves (6). Hinge plates (10) are hinged to the two corresponding hinges (9). The two hinge plates (10) are hinged to the corresponding adjustment grooves (6). Abutment plates (11) are hinged to the two hinge plates (10) through the corresponding adjustment grooves (6).
4. The automatic winding device for amorphous ribbon according to claim 3, characterized in that: A micro motor (12) is provided on the outer end of the winding roller (5), and the output end of the micro motor (12) passes through the winding roller (5) and is connected to the bidirectional threaded rod (7).
5. The automatic winding device for amorphous ribbon according to claim 1, characterized in that: The unloading mechanism includes a bracket (13) detachably mounted above the reducer (3). A groove (14) is provided on the horizontal plate of the bracket (13). A rotating rod (15) is provided in the groove (14). A slider (16) is slidably connected in the groove (14). The slider (16) is threadedly connected to the rotating rod (15). A drive motor (17) is provided on the bracket (13). The output end of the drive motor (17) is connected to the rotating rod (15). An adjusting arm (18) is provided below the slider (16).
6. The automatic winding device for amorphous ribbon according to claim 1, characterized in that: The workbench (1) is equipped with slide rails (19) at the four corners of its bottom.