Take-up device for wire harness processing

Abstract

The utility model discloses a take-up device for wire harness processing, which comprises a bottom plate and a take-up device body, and the take-up device body is fixedly mounted on the right side of the top of the bottom plate. According to the wire harness winding device, the mounting base, the cleaning block and the cleaning cloth are arranged, the wire harness is arranged on the inner sides of the mounting base and the cleaning block in the winding process, the cleaning cloth wraps the wire harness, in this way, when the wire harness is wound, the cleaning cloth can clean dirt on the surface of the wire harness, and therefore the wire harness machining quality is improved; the problems that when the wire harness is processed, the surface of an insulating material makes contact with various mechanical parts, tools or hands of operators, dirt is generated, the dirt is dust, oil dirt, fingerprints or other impurities, if cleaning is not conducted in time, the dirt can affect the performance and appearance quality of the wire harness, manual cleaning is mostly adopted in an existing cleaning mode, and the cleaning efficiency is high are solved. And an existing manual cleaning mode is relatively tedious, so that an operator is too tired.

Description

Technical Field

[0001] This utility model relates to the field of wire harness processing technology, specifically to a wire take-up device for wire harness processing. Background Technology

[0002] In order to facilitate installation and maintenance and ensure that electrical equipment can work under the most severe conditions, wire harnesses are made by rationally arranging wires of different specifications and colors used in various electrical equipment, combining them into one, and bundling the wires into bundles with insulating materials to form wire harnesses. The existence of wire harnesses ensures both the integrity of various wires and the reliability of their use. In the wire harness production process, it is necessary to rewind the semi-finished products.

[0003] According to the authorization announcement number CN215478829U, a take-up device for wire harness processing is disclosed. The technical solution includes an electric motor, with a motor shaft extending from one end of the motor. A fixing groove is provided through the side wall of the other end of the motor shaft. A fixing column is slidably connected to the middle of the fixing groove. A fixing shaft is fixedly connected to one end of the fixing column. A take-up roller is fixedly connected to the fixing shaft. A support box is fixedly connected to the lower end of the electric motor. A hydraulic cylinder is fixedly connected to the upper end of the support box. A first piston is slidably connected to the middle of the hydraulic cylinder. The beneficial effects of this utility model are: the scraper ring can scrape off burrs on the wire harness, increasing the efficiency and quality of wire harness production and processing. Furthermore, the guide ring can make the wire harness on the surface of the take-up roller more evenly and smoothly wound, improving work efficiency.

[0004] Based on the search of the aforementioned patents and the discovery of existing equipment, it is found that while the aforementioned equipment can solve the problems of increased labor intensity for workers, the generation of burrs, and uneven thread finishing, its application can also address these issues.

[0005] In actual use, winding is the last processing step, which requires quality control of the wire harness. During processing, the surface of the insulation material of the wire harness will become dirty due to contact with various mechanical parts, tools or the hands of operators. This dirt includes dust, oil, fingerprints or other impurities. If it is not cleaned in time, it will affect the performance and appearance quality of the wire harness. Existing cleaning methods mostly rely on manual cleaning, which is cumbersome and makes the operator too tired. Utility Model Content

[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide a wire harness processing take-up device that has the advantage of cleaning during take-up. This solves the problem that the surface of the insulation material of the wire harness will become dirty due to contact with various mechanical parts, tools, or the operator's hands during processing. This dirt includes dust, oil, fingerprints, or other impurities. If not cleaned in time, this dirt will affect the performance and appearance quality of the wire harness. Existing cleaning methods mostly rely on manual cleaning, which is cumbersome and makes the operator too tired.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a wire harness processing take-up device, comprising a base plate and a take-up device body, wherein the take-up device body is fixedly installed on the right side of the top of the base plate, and a mounting base is fixedly installed on the rear side of the left side of the base plate. A cleaning block is provided on the top of the mounting base, and cleaning cloths are fixedly installed on the top of the mounting base and the bottom of the cleaning block. An adjustment mechanism is fixedly connected to the back of the mounting base, and a spraying mechanism is fixedly installed on the top of the cleaning platform. A limit component is fixedly connected to the front of the mounting base.

[0008] In a preferred embodiment of this invention, the adjustment mechanism includes a support block, which is fixedly connected to the right side of the mounting base. A lead screw is movably connected inside the support block, and an adjustment block is threadedly connected to the surface of the lead screw. The front of the adjustment block is fixedly connected to the cleaning block.

[0009] As a preferred embodiment of this utility model, the spraying mechanism includes a cleaning pipe, which is fixedly installed on the top of the cleaning block. The end of the cleaning pipe away from the cleaning pipe is connected to a water pump, and the input end of the water pump is connected to a cleaning liquid tank.

[0010] In a preferred embodiment of this invention, the limiting component includes a fixing block, which is fixedly installed on the front of the mounting base. A limiting rod is fixedly connected to the top of the fixing block, and a limiting block is slidably connected to the top of the limiting rod. The back of the limiting block is fixedly connected to the cleaning block.

[0011] As a preferred embodiment of this invention, the surface of the cleaning tube is connected to an atomizing nozzle, and a plurality of atomizing nozzles are provided and distributed at equal intervals, with the atomizing nozzles located on the left side of the cleaning block.

[0012] As a preferred embodiment of this invention, an L-rod is fixedly connected to the left side of the mounting base, and a limit ring is fixedly connected to the top of the L-rod.

[0013] As a preferred embodiment of this invention, a collection box is provided on the left side of the base plate, and the collection box is located directly below the atomizing nozzle.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model, by setting up an installation base, a cleaning block, and a cleaning cloth, allows the wire harness to be placed inside the installation base and the cleaning block during winding, so that the cleaning cloth wraps around the wire harness. In this way, the cleaning cloth can clean the surface of the wire harness while it is being wound, thereby improving the processing quality of the wire harness. It solves the problem that the surface of the insulation material of the wire harness will become dirty due to contact with various mechanical parts, tools, or the hands of operators during processing. This dirt includes dust, oil, fingerprints, or other impurities. If not cleaned in time, this dirt will affect the performance and appearance quality of the wire harness. Existing cleaning methods mostly rely on manual cleaning, which is cumbersome and makes the operator too tired. This invention achieves the effect of cleaning during winding.

[0016] 2. By setting an adjustment mechanism, the position and height of the cleaning block can be easily adjusted to adapt to wire harnesses of different sizes and shapes. This design improves cleaning efficiency and flexibility, allowing operators to precisely control the cleaning position as needed.

[0017] 3. By setting up a spray cleaning mechanism, this utility model allows the cleaning liquid to be evenly sprayed onto the wire harness through the cleaning pipe, thereby effectively removing dirt and impurities from the surface of the wire harness, improving the cleaning effect of the cleaning cloth, and ensuring the cleanliness of the wire harness. This helps to improve the quality and reliability of wire harness processing. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional structural diagram of the present invention from another perspective;

[0020] Figure 3 This is an exploded structural diagram of the mounting base of this utility model.

[0021] In the diagram: 1. Base plate; 2. Cable reel body; 3. Mounting base; 4. Cleaning block; 5. Adjustment mechanism; 51. Support block; 52. Lead screw; 53. Adjustment block; 6. Spraying mechanism; 61. Cleaning pipe; 62. Water pump; 63. Cleaning fluid tank; 7. Limiting component; 71. Fixing block; 72. Limiting rod; 73. Limiting block; 8. Atomizing nozzle; 9. L-bar; 10. Limiting ring; 11. Collection box; 12. Cleaning cloth. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 3 As shown, the present invention provides a wire harness processing take-up device, including a base plate 1 and a take-up device body 2. The take-up device body 2 is fixedly installed on the right side of the top of the base plate 1. A mounting base 3 is fixedly installed on the rear side of the left side of the base plate 1. A cleaning block 4 is provided on the top of the mounting base 3. A cleaning cloth 12 is fixedly installed on the top of the mounting base 3 and the bottom of the cleaning block 4. An adjustment mechanism 5 is fixedly connected to the back of the mounting base 3. A spray washing mechanism 6 is fixedly installed on the top of the cleaning table. A limit component 7 is fixedly connected to the front of the mounting base 3.

[0024] refer to Figure 3 The adjustment mechanism 5 includes a support block 51, which is fixedly connected to the right side of the mounting base 3. A lead screw 52 is movably connected inside the support block 51, and an adjustment block 53 is threadedly connected to the surface of the lead screw 52. The front of the adjustment block 53 is fixedly connected to the cleaning block 4.

[0025] As a technical optimization of this utility model, by setting the adjustment mechanism 5, the position and height of the cleaning block 4 can be easily adjusted to adapt to wire harnesses of different sizes and shapes. This design improves cleaning efficiency and flexibility, enabling the operator to precisely control the cleaning position as needed.

[0026] refer to Figure 1 The spray washing mechanism 6 includes a cleaning pipe 61, which is fixedly installed on the top of the cleaning block 4. The end of the cleaning pipe 61 away from the cleaning pipe 61 is connected to a water pump 62, and the input end of the water pump 62 is connected to a cleaning liquid tank 63.

[0027] As a technical optimization of this utility model, by setting up a spray cleaning mechanism 6, the cleaning liquid can be evenly sprayed onto the wire harness through the cleaning pipe 61, thereby effectively removing dirt and impurities from the surface of the wire harness, improving the cleaning effect of the cleaning cloth 12, and ensuring the cleanliness of the wire harness. This helps to improve the quality and reliability of wire harness processing.

[0028] refer to Figure 3 The limiting component 7 includes a fixing block 71, which is fixedly installed on the front of the mounting base 3. A limiting rod 72 is fixedly connected to the top of the fixing block 71, and a limiting block 73 is slidably connected to the top of the limiting rod 72. The back of the limiting block 73 is fixedly connected to the cleaning block 4.

[0029] As a technical optimization of this utility model, by setting a limiting component 7, when the cleaning block 4 moves through the adjusting mechanism 5, the cleaning block 4 will drive the limiting block 73 to move on the surface of the limiting rod 72, so that the limiting block 73 and the limiting rod 72 play a limiting and guiding role on the movement of the cleaning block 4, and prevent the cleaning block 4 from rotating when the lead screw 52 rotates.

[0030] refer to Figure 2 The surface of the cleaning pipe 61 is connected to an atomizing nozzle 8. Several atomizing nozzles 8 are provided and are distributed at equal intervals. The atomizing nozzles 8 are located on the left side of the cleaning block 4.

[0031] As a technical optimization of this utility model, by setting an atomizing nozzle 8, the atomizing nozzle 8 can spray the cleaning fluid into the wire harness in the form of fine droplets, increasing the contact area between the cleaning fluid and the surface of the wire harness and improving the cleaning effect. At the same time, the equidistant distribution of multiple atomizing nozzles 8 can ensure that the entire surface of the wire harness can be cleaned evenly.

[0032] refer to Figure 1 An L-rod 9 is fixedly connected to the left side of the mounting base 3, and a limit ring 10 is fixedly connected to the top of the L-rod 9.

[0033] As a technical optimization of this utility model, by setting L-bar 9 and limiting ring 10, before the wire is wound up and cleaned, the operator guides the wire harness through the limiting ring 10 to the wire take-up device body 2, so that the wire harness can always be located at the bottom of the atomizing nozzle 8 and inside the cleaning cloth 12 during the winding process, thus ensuring the cleaning effect of the wire harness.

[0034] refer to Figure 1 A collection box 11 is provided on the left side of the base plate 1, and the collection box 11 is located directly below the atomizing nozzle 8.

[0035] As a technical optimization of this utility model, a collection box 11 is set up to collect wastewater and impurities generated during the cleaning process, preventing them from polluting the working environment or causing inconvenience to the operators. At the same time, this also helps to keep the equipment clean and hygienic.

[0036] The working principle and usage process of this utility model are as follows: During use, the operator sequentially passes the wire harness through the limiting ring 10 and the inner side of the cleaning cloth 12, and then winds it around the take-up device body 2. The operator then rotates the lead screw 52, ​​which moves the adjusting block 53 downwards, causing the cleaning block 4 to move downwards until the two cleaning cloths 12 wrap the surface of the wire harness. After wrapping, the operator starts the take-up device body 2, which rotates to wind up the wire harness. During the winding process, the cleaning cloths 12 clean the wrapped wire harness, ensuring the cleanliness of the wire harness surface. Simultaneously with starting the take-up device body 2, the operator starts the water pump 62. The water pump 62 draws the cleaning solution from the water tank into the cleaning pipe 61 and sprays it evenly onto the wire harness surface through the atomizing nozzle 8. This softens the dirt, making it easier for the cleaning cloths 12 to clean the dirt, thus improving the cleaning effect and the processing quality of the wire harness.

[0037] In summary, this wire harness processing take-up device, by setting up a mounting base 3, a cleaning block 4, and a cleaning cloth 12, allows the wire harness to be placed inside the mounting base 3 and the cleaning block 4 during winding, so that the cleaning cloth 12 wraps around the wire harness. In this way, the cleaning cloth 12 can clean the surface of the wire harness during winding, thereby improving the quality of wire harness processing. It solves the problem that the surface of the insulation material of the wire harness will become dirty due to contact with various mechanical parts, tools, or the operator's hands during processing. This dirt includes dust, oil, fingerprints, or other impurities. If not cleaned in time, this dirt will affect the performance and appearance quality of the wire harness. Existing cleaning methods mostly rely on manual cleaning, which is cumbersome and makes the operator too tired.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire take-up device for wire harness processing, comprising a base plate (1) and a take-up device body (2), characterized in that: The main body (2) of the take-up device is fixedly installed on the right side of the top of the base plate (1). A mounting base (3) is fixedly installed on the rear side of the left side of the base plate (1). A cleaning block (4) is provided on the top of the mounting base (3). A cleaning cloth (12) is fixedly installed on the top of the mounting base (3) and the bottom of the cleaning block (4). An adjustment mechanism (5) is fixedly connected to the back of the mounting base (3). A spraying mechanism (6) is fixedly installed on the top of the cleaning block (4). A limit component (7) is fixedly connected to the front of the mounting base (3).

2. The wire take-up device for wire harness processing according to claim 1, characterized in that: The adjustment mechanism (5) includes a support block (51), which is fixedly connected to the right side of the mounting base (3). A lead screw (52) is movably connected inside the support block (51), and an adjustment block (53) is threadedly connected to the surface of the lead screw (52). The front of the adjustment block (53) is fixedly connected to the cleaning block (4).

3. The wire take-up device for wire harness processing according to claim 1, characterized in that: The spraying mechanism (6) includes a cleaning pipe (61), which is fixedly installed on the top of the cleaning block (4). The end of the cleaning pipe (61) away from the cleaning pipe (61) is connected to a water pump (62), and the input end of the water pump (62) is connected to a cleaning liquid tank (63).

4. The wire take-up device for wire harness processing according to claim 1, characterized in that: The limiting component (7) includes a fixing block (71), which is fixedly installed on the front of the mounting base (3). A limiting rod (72) is fixedly connected to the top of the fixing block (71), and a limiting block (73) is slidably connected to the top of the limiting rod (72). The back of the limiting block (73) is fixedly connected to the cleaning block (4).

5. A wire take-up device for wire harness processing according to claim 3, characterized in that: The surface of the cleaning tube (61) is connected to an atomizing nozzle (8), and there are several atomizing nozzles (8) arranged at equal distances. The atomizing nozzles (8) are located on the left side of the cleaning block (4).

6. A wire take-up device for wire harness processing according to claim 1, characterized in that: An L-rod (9) is fixedly connected to the left side of the mounting base (3), and a limit ring (10) is fixedly connected to the top of the L-rod (9).

7. A wire take-up device for wire harness processing according to claim 5, characterized in that: A collection box (11) is provided on the left side of the base plate (1), and the collection box (11) is located directly below the atomizing nozzle (8).

Images