Sizing machine

The sizing machine design, controlled by sensors and solenoid valves, solves the problem of temperature drop caused by sizing replenishment, thereby achieving stability of sizing tank temperature and improving production efficiency.

CN223548249UActive Publication Date: 2025-11-14ZHEJIANG YUBO TEXTILE CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423188709.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-14
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing sizing machines, the temperature inside the sizing tank drops due to the newly added sizing liquid during the replenishment process, which affects production efficiency.

Method used

The sizing machine is designed with sensors and solenoid valves. The sensors detect the sizing liquid level and temperature, the steam pipe heats the sizing liquid in the replenishment tank, and the solenoid valve controls the replenishment and heating process of the sizing liquid to ensure a stable temperature in the sizing tank.

Benefits of technology

During the replenishment of slurry, the temperature inside the slurry tank remains stable, avoiding downtime and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223548249U_ABST
    Figure CN223548249U_ABST
Patent Text Reader

Abstract

The sizing machine comprises a sizing machine body, and the sizing machine body is provided with a size groove and a liquid supplementing box. A first sensor for detecting the liquid level of the slurry and a plurality of first steam pipes for heating the slurry are arranged in the slurry tank; the liquid supplementing box is provided with a cavity for storing slurry, and the second steam pipe is mounted in the liquid supplementing box; the bottom of the liquid supplementing box is connected with a liquid supplementing pipe, the liquid supplementing pipe is provided with an electromagnetic valve body, and the electromagnetic valve body opens and closes the liquid supplementing pipe; by heating the slurry in the liquid supplementing box, in the slurry supplementing process, the original temperature in the slurry tank cannot be reduced by newly supplementing the slurry in the slurry tank, shutdown waiting is not needed in the slurry supplementing process, and the time for heating the slurry in the liquid supplementing box is controlled through the electromagnetic valve instead of blind heating.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of textile technology, and in particular to a sizing machine. Background Technology

[0002] A sizing machine is a piece of equipment used in the textile industry. It is mainly used to apply sizing liquid from a sizing tank inside its main body to the warp yarn to improve its weavability.

[0003] As a consumable, the slurry in the slurry tank needs to be replenished periodically. In the existing technology, new slurry is added to the slurry tank only after the slurry level in the tank is lower than the standard level or the concentration of the slurry in the tank is lower than the standard concentration.

[0004] For example, Chinese public document CN201720737039.0 discloses an automatic sizing machine for replenishing sizing liquid, including a sizing tank, a liquid level monitor, and a sizing pump. This solution uses a liquid level detector to detect the liquid level in the sizing tank in real time. When the liquid level in the sizing tank is lower than the standard liquid level, the liquid level detector feeds the information back to the sizing pump, and the sizing pump replenishes new sizing liquid into the sizing tank.

[0005] However, during the operation of the sizing machine, the sizing liquid in the sizing tank needs to be maintained at 96 degrees Celsius or 98 degrees Celsius. When the newly added sizing liquid enters the sizing tank, the temperature of the sizing liquid in the tank will drop, and the sizing liquid in the tank needs to be reheated. During the reheating process, the machine needs to be stopped and waited, which affects the production efficiency in the production process.

[0006] Therefore, the applicant requests improvements. Utility Model Content

[0007] This invention addresses the shortcomings of existing technologies by providing a sizing machine; this invention solves the problem that, during the replenishment of sizing liquid, the temperature of the sizing liquid in the sizing tank does not drop after the newly added sizing liquid enters the sizing tank.

[0008] To solve the above-mentioned technical problems, the present invention provides the following technical solution:

[0009] A sizing machine includes a sizing machine body, wherein the sizing machine body is provided with a sizing tank and a replenishment tank;

[0010] The slurry tank is equipped with a first sensor for detecting the slurry level and several first steam pipes for heating the slurry.

[0011] The replenishment tank is provided with a cavity for storing slurry, and the second steam pipe is installed inside the replenishment tank;

[0012] The bottom of the replenishment tank is connected to a replenishment pipe, and the replenishment pipe is equipped with a solenoid valve body, which opens and closes the replenishment pipe.

[0013] In the above technical solution, preferably, the main body of the sizing machine is provided with a support arm to support the liquid replenishment tank, and at least a portion of the second steam pipe is placed inside the support arm.

[0014] In the above technical solution, preferably, the first steam pipe is placed at the bottom of the slurry tank, and at least one of the first steam pipes is connected to the second steam pipe.

[0015] In the above technical solution, preferably, the second steam pipe is equipped with a solenoid valve for opening and closing with the first steam pipe, and the solenoid valve is electrically connected to the first sensor.

[0016] In the above technical solution, preferably, the solenoid valve is placed at the support arm, and the first sensor is placed at the inner wall of the slurry tank.

[0017] In the above technical solution, preferably, when the slurry tank needs to be replenished with slurry, the first sensor, the solenoid valve, the first steam pipe, and the second steam pipe constitute a heating path.

[0018] In the above technical solution, preferably, the first sensor is also electrically connected to the solenoid valve body, and the first sensor and the solenoid valve body constitute a liquid replenishment passage.

[0019] In the above technical solution, preferably, the replenishment tube is placed at the center point of the replenishment tank, and the replenishment tube communicates with the cavity.

[0020] In the above technical solution, preferably, the inner wall of the replenishment tank is further provided with a second sensor, which is used to detect the slurry in the replenishment tank.

[0021] In the above technical solution, preferably, the main body of the sizing machine is further provided with an operation unit, and the second sensor is electrically connected to the operation unit.

[0022] The beneficial effects of this utility model are: by heating the slurry in the replenishment tank, the temperature of the slurry in the newly replenished tank will not drop during the replenishment process, and there is no need to stop the machine and wait during the replenishment process. The heating time of the slurry in the replenishment tank is controlled by the solenoid valve, instead of blindly heating. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the present invention.

[0024] Figure 2 This is a top view of the present invention.

[0025] Figure 3 This is an enlarged view of section A of this utility model.

[0026] Figure 4 This is an enlarged view of section B of this utility model.

[0027] Figure 5 This is a cross-sectional view of the present invention.

[0028] Figure 6 This is an enlarged view of section D of this utility model.

[0029] 1. Sizing machine body; 11. Sizing tank; 12. First sensor; 13. Support arm; 14. First steam pipe; 15. Second steam pipe; 16. Solenoid valve; 17. Operating unit; 2. Liquid replenishment tank; 21. Liquid replenishment pipe; 22. Second sensor; 23. Solenoid valve body. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:

[0031] like Figures 1-6 As shown, a sizing machine includes a sizing machine body 1. The sizing machine body 1 is provided with a sizing tank 11, a replenishment tank 2 for replenishing the sizing liquid in the sizing tank 11, and an operating unit 17. The sizing machine body 1 has two extending frames at its left and right ends. The sizing tank 11 is placed between the two frames at both ends. The replenishment tank 2 is placed on one of the frames. The frame is provided with a support arm 13 for supporting the replenishment tank 2. The operating unit 17 is placed at the front end of the sizing machine body.

[0032] In this embodiment, a first sensor 12 is provided above the inner wall on one side of the slurry tank 11. The first sensor 12 is used to detect the current liquid level of the slurry in the slurry tank 11. A plurality of first steam pipes 14 are provided at the bottom of the slurry tank 11. The first steam pipes 14 are used to heat the slurry in the slurry tank 11 and keep its temperature stable at 96 degrees Celsius-98 degrees Celsius.

[0033] A second sensor 22 is provided on the upper part of the inner wall of one side of the replenishment tank 2. The second sensor 22 is used to detect the current liquid level of the slurry in the replenishment tank 2. A replenishment pipe 21 is also provided at the bottom of the replenishment tank 2. A solenoid valve body 23 is installed on the replenishment pipe 21. The solenoid valve body 23 is used to open and close the replenishment pipe 21.

[0034] The bottom of the replenishment tank 2 is also provided with a second steam pipe 15, wherein at least a part of the second steam pipe 15 is placed inside the support arm 13, the second steam pipe 15 is connected to one of the first steam pipes 14, and is controlled to start or close by a solenoid valve 16.

[0035] Furthermore, the replenishment tube 21 is placed at the center hole of the replenishment tank 2 and is connected to the replenishment tank 2, and the solenoid valve 16 is placed on the support arm 13.

[0036] In this invention, one type of heating path is as follows:

[0037] When the first sensor 12 detects that the slurry in the slurry tank 11 needs to be replenished, the first sensor 12 sends a signal back to the solenoid valve 16. Upon receiving the feedback signal, the solenoid valve 16 opens its valve body. After the solenoid valve 16 opens its valve body, one of the first steam pipes 14 and the second steam pipe 15 are connected and heat the slurry in the replenishment tank 2.

[0038] In this embodiment, the sizing tank 11 stores sizing liquid, and the sizing tank 11 is also provided with a number of sizing rollers arranged unevenly. In addition, a number of sizing rollers are also arranged on the frames on both sides of the sizing machine body 1. When the sizing machine body 1 is in working state through the operation unit 17, the yarn first moves with the sizing rollers arranged on the frame. During the movement, the yarn moves and cooperates with the sizing rollers 12 arranged in the sizing tank 11 and is sizing the yarn in the sizing tank 11. After the sizing process is completed, the yarn moves and cooperates with the sizing rollers 12 arranged on the frame.

[0039] During the sizing process, the sizing liquid in the sizing tank 11 is a consumable. Each time sizing is performed, the yarn absorbs and carries away the sizing liquid in the sizing tank 11.

[0040] In this invention, as one method of replenishing sizing liquid, when the first sensor 12 detects that the existing sizing liquid level in the sizing tank 11 is lower than the standard level, the first sensor 12 sends a signal back to the solenoid valve 16 and the solenoid valve body 23. Upon receiving the feedback signal, the solenoid valve 16 connects the first steam pipe 14 and the second steam pipe 15 to heat the sizing liquid in the replenishment tank 2. On the other hand, upon receiving the signal, the solenoid valve body 23 opens the valve body, and the replenishment pipe 21 is no longer closed. The liquid in the replenishment tank 2 enters the sizing tank 11 along the replenishment pipe 21. In addition, during the process of replenishing sizing liquid, the main body of the sizing machine does not need to stop and wait, and after the newly replenished sizing liquid enters the sizing tank 11, the temperature of the sizing liquid in the sizing tank 11 is still maintained at 96 degrees Celsius-98 degrees Celsius.

[0041] Among them, the solenoid valve body 23 can also be used to detect the temperature of the slurry in the current replenishment pipe. When the temperature reaches between 96 degrees Celsius and 98 degrees Celsius, the solenoid valve body 23 opens the valve body.

[0042] Alternatively, the first sensor 12 can be adjusted to detect the concentration of the existing slurry in the slurry tank 11 as another way to replenish the slurry.

[0043] Furthermore, the second sensor 22 installed in the replenishment tank 2 is electrically connected to the operation unit 17 installed in the main body 1 of the sizing machine. When the second sensor 22 detects that the current sizing liquid in the replenishment tank 2 needs to be replenished, the second sensor 22 will feed back the signal to the operation unit 17. In addition, the second sensor 22 can also be adjusted to detect the current concentration of the sizing liquid in the replenishment tank 2 as another detection method.

[0044] Alternatively, a top cover can be installed on the replenishment tank 2 to prevent debris or dust from falling into the replenishment tank 2.

[0045] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A sizing machine, characterized in that: Includes a sizing machine body, wherein the sizing machine body (1) is provided with a sizing tank (11) and a replenishment tank (2); The slurry tank (11) is provided with a first sensor (12) for detecting the slurry level and a number of first steam pipes (14) for heating the slurry. The replenishment tank (2) is provided with a cavity for storing slurry, and a second steam pipe (15) is installed inside the replenishment tank (2). The bottom of the replenishment tank (2) is connected to a replenishment tube (21), and a solenoid valve body (23) is installed on the replenishment tube (21). The solenoid valve body (23) opens and closes the replenishment tube (21).

2. A sizing machine according to claim 1, characterized in that: The main body (1) of the sizing machine is provided with a support arm (13) for supporting the liquid replenishment tank (2), and at least a part of the second steam pipe (15) is placed inside the support arm (13).

3. A sizing machine according to claim 2, characterized in that: The first steam pipe (14) is placed at the bottom of the slurry tank (11), and at least one of the first steam pipes (14) is connected to the second steam pipe (15).

4. A sizing machine according to claim 3, characterized in that: The second steam pipe (15) is equipped with a solenoid valve (16) for opening and closing with the first steam pipe (14), and the solenoid valve (16) is electrically connected to the first sensor (12).

5. A sizing machine according to claim 4, characterized in that: The solenoid valve (16) is placed on the support arm (13), and the first sensor (12) is placed on the inner wall of the slurry tank (11).

6. A sizing machine according to claim 5, characterized in that: When the slurry tank (11) needs to be replenished with slurry, the first sensor (12), the solenoid valve (16), the first steam pipe (14), and the second steam pipe (15) constitute a heating passage.

7. A sizing machine according to claim 6, characterized in that: The first sensor (12) is also electrically connected to the solenoid valve body (23), and the first sensor (12) and the solenoid valve body (23) constitute a liquid replenishment passage.

8. A sizing machine according to claim 7, characterized in that: The replenishment tube (21) is placed at the center of the replenishment tank (2), and the replenishment tube (21) is connected to the cavity.

9. A sizing machine according to claim 1, characterized in that: The inner wall of the replenishment tank (2) is also provided with a second sensor (22), which is used to detect the slurry in the replenishment tank (2).

10. A sizing machine according to claim 9, characterized in that: The main body (1) of the sizing machine is also provided with an operation unit (17), and the second sensor (22) is electrically connected to the operation unit (17).

Citation Information

Patent Citations

  • From supplying thick liquid liquid -slurry yarn machine

    CN206815018U