Pile feeder for underwater pile sinking

By designing a pile driver with lifting lugs, jaw structure, and vent holes, the problem of limited PHC pile construction in tidal diurnal tide projects was solved, achieving verticality and stability of underwater pile driving, improving construction efficiency and reducing costs.

CN223548560UActive Publication Date: 2025-11-14POLY CHANGSHA PORT & SHIPPING ENG CO LTD
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Patent Information

Application Number
CN202423212448.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-14
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In the existing technology, the top elevation of PHC piles is located at the mean tide level. In projects with regular diurnal tides, construction cannot be carried out at high tide, resulting in limited working time, low utilization rate of piling vessels, uncontrollable construction period, and increased costs.

Method used

A pile body including a pile driver is designed, which is equipped with lifting lugs, jaw structure and vent hole. The upper and lower ends of the pile body have first and second connection ports respectively, and are equipped with reinforcing structure and stiffening plate for connection and guidance with the pile driving vessel, to ensure verticality and stability, and to meet the needs of underwater pile driving.

Benefits of technology

This technology enables underwater pile driving at water levels above the designed pile top elevation, solving the problems of verticality and planar position deviation of PHC piles, improving construction efficiency and structural stability, and simplifying the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pile feeder for underwater pile sinking, and aims to provide a pile feeder for underwater pile sinking, which is simple in installation process and stable in structure. The pile feeder comprises a pile feeder pile body, a lifting lug, a jaw structure and an exhaust hole are arranged on the pile feeder pile body, a first base plate and a first connecting port are arranged at the upper end of the pile feeder pile body, the first base plate is arranged on the first connecting port, a first opening communicated with the first connecting port is formed in the first base plate, and a second opening communicated with the second connecting port is formed in the second base plate. A second base plate and a second connecting port are arranged at the lower end of the pile body of the pile feeder, the second base plate is arranged on the second connecting port, and a second opening communicated with the second connecting port is formed in the second base plate. The utility model is applied to the technical field of building construction.
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Description

Technical Field

[0001] This utility model relates to the technical field of building construction, and in particular to a pile driver for underwater pile driving. Background Technology

[0002] With the rapid development of port engineering construction and port building technology, coastal wharves are developing towards offshore and deep-water opening, and the tonnage of berthing ships is becoming increasingly larger. As a common wharf structure, high-pile wharves have been continuously optimized in their development process. Prestressed concrete pipe piles are widely used in the pile foundations of high-pile wharves because they have advantages such as good adaptability to complex geological conditions, meeting various load requirements, good seismic performance, and short construction period.

[0003] PHC pile top elevation is typically located at the mean tide level. In projects with regular diurnal tides (one rise and one fall per day), PHC piles cannot be constructed during high tide, leading to limited daily working time, low utilization of piling vessels, uncontrollable project schedules, and increased costs. Therefore, there is a need to develop a piling device for underwater pile driving that features a simple installation process and a robust structure. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a pile driver for underwater pile driving with simple installation process and stable structure.

[0005] The technical solution adopted by this utility model is as follows: This utility model includes a pile body of a pile driver, which is provided with a lifting lug, a clamping structure and an exhaust hole. The upper end of the pile body of the pile driver is provided with a first pad and a first connecting port. The first pad is disposed on the first connecting port and has a first opening communicating with the first connecting port. The lower end of the pile body of the pile driver is provided with a second pad and a second connecting port. The second pad is disposed on the second connecting port and has a second opening communicating with the second connecting port.

[0006] Furthermore, the upper end of the pile body of the pile driver is provided with a first reinforcing structure, which is located in the first opening and the first connection port.

[0007] Furthermore, the first reinforcing structure includes a first stiffening plate, a first annular stiffening plate, and a first inner ring stiffening plate. The first annular stiffening plate is disposed at the bottom of the first connection port, and the first inner ring stiffening plate is disposed on the inner wall of the first connection port. The first stiffening plate is located in the first opening and the first connection port, and is disposed on the first annular stiffening plate and the first inner ring stiffening plate.

[0008] Furthermore, a second reinforcing structure is provided at the lower end of the pile body of the pile driver, and the second reinforcing structure is located in the second opening and the second connection port.

[0009] Furthermore, the second reinforcing structure includes a second stiffening plate, a second annular stiffening plate, and a second inner ring stiffening plate. The second annular stiffening plate is disposed at the bottom of the second connection port, and the second inner ring stiffening plate is disposed on the inner wall of the second connection port. The second stiffening plate is located on the second opening and the second connection port, and is disposed on the second annular stiffening plate and the second inner ring stiffening plate.

[0010] Furthermore, the lower end face of the second pad is provided with a connecting structure, the connecting structure is provided with an inner limiting port reinforcement plate, the inner limiting port reinforcement plate is provided with an inner limiting port communicating with the second opening, the outer side of the connecting structure is provided with a first outer ring reinforcement plate and an outer guide part, the first outer ring reinforcement plate is provided on the second pad, the outer guide part is located at the lower end of the connecting structure, the second pad is provided with a second outer ring reinforcement plate, and the second outer ring reinforcement plate is provided on the pile body of the pile driver.

[0011] Furthermore, there are multiple lifting lugs, all of which are located on the upper part of the pile body of the pile driver and are symmetrically arranged on both sides of the pile body of the pile driver.

[0012] Furthermore, there are multiple jaw structures, which are distributed on the upper and lower parts of the pile body of the pile driver.

[0013] Furthermore, the jaw structure includes a jaw seat, on which jaws are provided, and the jaw seat is slidably fitted onto the bottom slide rail of the piling vessel via the jaws.

[0014] Furthermore, there are multiple vent holes, which are symmetrically arranged on both sides of the pile body of the pile driver.

[0015] The beneficial effects of this utility model are:

[0016] Compared to the shortcomings of existing technologies, this utility model offers several advantages. Firstly, the pile driver is directly installed without the need to remove the replacement pile driver from the pile driving vessel, resulting in a simple installation process and convenient use. Secondly, the inner wall of the steel pipe is equipped with transverse and longitudinal reinforcing ribs, effectively improving the pile driver's resistance to hammering and reducing water pressure and torsional deformation. A clamping structure is located on the pile body of the pile driver, which can cooperate with the bottom guide rail of the pile driving vessel to control the coaxial perpendicularity of the pile driver and the second connection port and improve stability, preventing the pipe pile from detaching from the second connection port. The first connection port of the pile driver's pile body is consistent with the pipe opening of the pipe pile, allowing for better connection between the pile driver and the replacement pile driver. The pile body of the pile driver has an outer guide section and an inner limiting port, ensuring the coaxial perpendicularity of the pipe pile and the alignment rate during pile driving. Therefore, this utility model offers the advantages of simple installation and a stable structure. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the planar structure of this utility model;

[0019] Figure 2 yes Figure 1 A cross-sectional view from the A-A perspective;

[0020] Figure 3 yes Figure 1 A cross-sectional diagram from a B-B perspective.

[0021] The attached figures are labeled as follows:

[0022] 1. Pile body of the pile driver; 2. Lifting lug; 3. Jaw structure; 5. Vent hole; 6. First pad plate; 7. First connection port; 8. First opening; 9. Second pad plate; 10. Second connection port; 11. Second opening; 12. First reinforcing plate; 13. First annular reinforcing plate; 15. First inner ring reinforcing plate; 16. Second reinforcing plate; 17. Second annular reinforcing plate; 18. Second inner ring reinforcing plate; 19. Connecting structure; 20. Inner limiting port reinforcing plate; 21. Inner limiting port; 22. First outer ring reinforcing plate; 23. Outer guide part; 25. Second outer ring reinforcing plate.

[0023] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0025] It should be noted that all directional indicators in this utility model embodiment, such as up, down, left, right, front, back, clockwise, counterclockwise, etc., are only used to explain the relative positional relationship and movement of each component in a specific posture. If the specific posture changes, the directional indicator will also change accordingly.

[0026] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0027] like Figures 1 to 3 As shown, in this embodiment, the present invention includes a pile body 1 for a pile driver. The pile body 1 is provided with a lifting lug 2, a jaw structure 3, and a vent hole 5. The upper end of the pile body 1 is provided with a first pad 6 and a first connecting port 7. The first pad 6 is disposed on the first connecting port 7 and has a first opening 8 communicating with the first connecting port 7. The lower end of the pile body 1 is provided with a second pad 9 and a second connecting port 10. The second pad 9 is disposed on the second connecting port 10 and has a second opening 11 communicating with the second connecting port 10. The pile body 1 is a steel pipe pile with a length of 1000mm and a thickness of 30mm; the first pad 6 and the second pad 9 are both 100mm thick and are both welded to the pile body 1.

[0028] During the installation of the pile driver, the jaw structure 3 is aligned with the bottom rail of the pile driving vessel. The pile body 1 of the pile driver is lifted and slowly slid in for installation, connecting the pile driver to the pile driving vessel. The jaw structure 3 is mainly used to control the coaxial perpendicularity of the pipe pile and the second connection port 10 and the smoothness of lifting, and to prevent the pipe pile from detaching from the second connection port 10 during pile slippage. Further, a rubber tube is threaded through the steel wire rope and tied to the pile lifting point. The friction between the rubber tube and the pile body is used to tighten the pipe pile, while also protecting the pile body. The pile body is manually pulled at both ends using a swaying rope. Further, the pipe pile is lifted using the auxiliary hook of the pile driving vessel, and the vessel is moved to the vicinity of the pile position using the vessel's positioning system. Finally, the clamp is opened... The pile driver adjusts the main and auxiliary hooks of the pile driving vessel to make the pipe pile stand upright in the second connection port 10 of the pile driver and fit the back plate, thus completing the connection between the pipe pile and the pile driver. Next, the positioning system of the pile driving vessel first determines the pile position and the angle of the pile frame. Then, two instruments on shore use the forward intersection method (tangent method) to adjust the pile position and the angle of the pile frame, thereby completing the precise positioning of the pipe pile. The small hook of the sling is untied, and under the guidance of the surveyors, the inclination of the pile frame is adjusted to accurately position the pile. After completion, the pipe pile is allowed to sink by itself. After the pile tip penetrates 2 to 3 meters into the soil, the sinking is paused for further correction and adjustment of the pile body. Then, the sinking continues until the pile body no longer sinks under its own weight. Based on this, press the hammer to make the pipe pile continue to sink under the gravity of the pile hammer; after the pipe pile stops sinking, keep the hull balanced, and require the pile hammer, the replacement hammer, the pile feeder and the pipe pile to be on the same axis. After checking that there are no problems, unhook the hook sling, open the pile gripper and the back plate, start the pile hammer to start hammering. When you start hammering, control the throttle a little and use a small stroke. Gradually increase the throttle until it meets the design requirements; finally, record 10 hammer blows as a set.

[0029] In contrast to the shortcomings of existing technologies, in this invention, the pile body 1 of the pile driver is connected to the pile driving vessel via the first connection port 7, and the pile body 1 is connected to the pipe pile via the second connection port 10. The lifting lug 2 is used for lifting the pile driver; the jaw structure 3 is used to cooperate with the bottom slide rail of the pile driving vessel, enabling the pile driver to be lifted smoothly and allowing control of the pile body's verticality during operation; the vent hole 5 is used to vent air during underwater pile driving, ensuring the quality of the underwater PHC pipe pile. Therefore, this invention can solve the problem of constructing PHC piles at water levels higher than the design pile top elevation, achieving underwater pile driving, increasing construction time, and solving the underwater pile driving quality problems such as eccentricity, tilting, and damage of PHC piles caused by traditional pile drivers. This invention also has the advantages of simple installation procedures and a stable structure.

[0030] In some embodiments, a first reinforcing structure is provided at the upper end of the pile body 1 of the pile driver. The first reinforcing structure is located in the first opening 8 and the first connecting port 7. The first reinforcing structure includes a first reinforcing plate 12, a first annular reinforcing plate 13, and a first inner ring reinforcing plate 15. The first annular reinforcing plate 13 is located at the bottom of the first connecting port 7, and the first inner ring reinforcing plate 15 is located on the inner wall of the first connecting port 7. The first reinforcing plate 12 is located in the first opening 8 and the first connecting port 7, and is disposed on the first annular reinforcing plate 13 and the first inner ring reinforcing plate 15. Specifically, by setting the first reinforcing plate 12, the first annular reinforcing plate 13, and the first inner ring reinforcing plate 15, transverse and longitudinal reinforcing ribs can be provided in the inner wall of the upper end of the pile body 1 of the pile driver, effectively improving the pile driver's resistance to hammering, reducing water pressure, and reducing torsional deformation.

[0031] In some embodiments, a second reinforcing structure is provided at the lower end of the pile body 1 of the pile driver. The second reinforcing structure is located in the second opening 11 and the second connecting port 10. The second reinforcing structure includes a second reinforcing plate 16, a second annular reinforcing plate 17, and a second inner ring reinforcing plate 18. The second annular reinforcing plate 17 is disposed at the bottom of the second connecting port 10, and the second inner ring reinforcing plate 18 is disposed on the inner wall of the second connecting port 10. The second reinforcing plate 16 is located on the second opening 11 and the second connecting port 10, and is disposed between the second annular reinforcing plate 17 and the second inner ring reinforcing plate 18. The second pad 9 has a connecting structure 19 on its lower end face. The connecting structure 19 has an inner limiting port reinforcing plate 20. The inner limiting port reinforcing plate 20 has an inner limiting port 21 that communicates with the second opening 11. The connecting structure 19 has a first outer ring reinforcing plate 22 and an outer guide portion 23 on its outer side. The first outer ring reinforcing plate 22 is disposed on the second pad 9. The outer guide portion 23 is located at the lower end of the connecting structure 19. The second pad 9 has a second outer ring reinforcing plate 25, which is disposed on the pile body 1 of the pile driver. Specifically, by setting the second reinforcing plate 16, the second annular reinforcing plate 17, and the second inner ring reinforcing plate 18, transverse and longitudinal reinforcing ribs can be set in the inner wall of the lower end of the pile body 1 of the pile driver, which effectively improves the pile driver's resistance to hammering, reduces water pressure, and reduces torsional deformation. In addition, when the second connection port 10 is connected to the pipe pile, the outer guide part 23 can play a guiding role, and the inner limiting port 21 can ensure the stability of the second connection port 10 when connected to the pipe pile, so that it is not easy to fall off.

[0032] In some embodiments, there are multiple lifting lugs 2, all located on the upper part of the pile body 1 of the pile driver and symmetrically arranged on both sides of the pile body 1. Specifically, there are four lifting lugs 2.

[0033] In some embodiments, there are multiple jaw structures 3, distributed on the upper and lower parts of the pile body 1 of the pile driver; each jaw structure 3 includes a jaw seat with jaws provided thereon, and the jaw seat is slidably fitted onto the bottom slide rail of the pile driving vessel via the jaws. Specifically, there are four jaw structures 3.

[0034] In some embodiments, there are multiple vent holes 5, which are symmetrically arranged on both sides of the pile body 1 of the pile driver. Specifically, there are two vent holes 5.

[0035] It should be noted that, in this utility model, for projects with regular diurnal tides (one rise and one fall daily), a pile driver is specifically designed to address the problem of constructing PHC piles at water levels higher than the designed pile top elevation. This design meets the operational requirements for underwater pile driving, enabling all-weather operation under tidal variations and significantly improving construction efficiency. When implementing underwater pile driving, this utility model solves key quality problems such as verticality and planar position deviations that are prone to occur in underwater PHC pile driving by setting the first connection port 7 and the second connection port 10 at the upper and lower ends of the pile driver.

[0036] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A pile driver for underwater pile driving, characterized in that: It includes a pile body (1) of a pile driver, on which a lifting lug (2), a jaw structure (3) and an exhaust hole (5) are provided. The upper end of the pile body (1) of the pile driver is provided with a first pad (6) and a first connection port (7). The first pad (6) is placed on the first connection port (7). The first pad (6) has a first opening (8) communicating with the first connection port (7). The lower end of the pile body (1) of the pile driver is provided with a second pad (9) and a second connection port (10). The second pad (9) is placed on the second connection port (10). The second pad (9) has a second opening (11) communicating with the second connection port (10).

2. A pile driver for underwater pile driving according to claim 1, characterized in that: The upper end of the pile body (1) of the pile driver is provided with a first reinforcing structure, which is located in the first opening (8) and the first connection port (7).

3. A pile driver for underwater pile driving according to claim 2, characterized in that: The first reinforcing structure includes a first stiffening plate (12), a first annular stiffening plate (13), and a first inner ring stiffening plate (15). The first annular stiffening plate (13) is disposed at the bottom of the first connecting port (7), and the first inner ring stiffening plate (15) is disposed on the inner wall of the first connecting port (7). The first stiffening plate (12) is located in the first opening (8) and the first connecting port (7), and is disposed on the first annular stiffening plate (13) and the first inner ring stiffening plate (15).

4. A pile driver for underwater pile driving according to claim 1, characterized in that: The lower end of the pile body (1) of the pile driver is provided with a second reinforcing structure, which is located in the second opening (11) and the second connection port (10).

5. A pile driver for underwater pile driving according to claim 4, characterized in that: The second reinforcing structure includes a second stiffening plate (16), a second annular stiffening plate (17), and a second inner ring stiffening plate (18). The second annular stiffening plate (17) is disposed at the bottom of the second connection port (10), and the second inner ring stiffening plate (18) is disposed on the inner wall of the second connection port (10). The second stiffening plate (16) is located on the second opening (11) and the second connection port (10), and is disposed on the second annular stiffening plate (17) and the second inner ring stiffening plate (18).

6. A pile driver for underwater pile driving according to claim 5, characterized in that: The lower end face of the second pad (9) is provided with a connecting structure (19), the connecting structure (19) is provided with an inner limiting port reinforcement plate (20), the inner limiting port reinforcement plate (20) is provided with an inner limiting port (21) communicating with the second opening (11), the outer side of the connecting structure (19) is provided with a first outer ring reinforcement plate (22) and an outer guide part (23), the first outer ring reinforcement plate (22) is provided on the second pad (9), the outer guide part (23) is located at the lower end of the connecting structure (19), the second pad (9) is provided with a second outer ring reinforcement plate (25), the second outer ring reinforcement plate (25) is provided on the pile body (1) of the pile driver.

7. A pile driver for underwater pile driving according to claim 1, characterized in that: The number of lifting lugs (2) is multiple, and the multiple lifting lugs (2) are all located on the upper part of the pile body (1) of the pile driver, and are symmetrically arranged on both sides of the pile body (1) of the pile driver.

8. A pile driver for underwater pile driving according to claim 1, characterized in that: The number of jaw structures (3) is multiple, and the multiple jaw structures (3) are distributed on the upper and lower parts of the pile body (1) of the pile driver.

9. A pile driver for underwater pile driving according to claim 8, characterized in that: The jaw structure (3) includes a jaw seat, on which jaws are provided, and the jaw seat can be slidably fitted onto the bottom slide rail of the piling vessel through the jaws.

10. A pile driver for underwater pile driving according to claim 1, characterized in that: The number of exhaust holes (5) is multiple, and the multiple exhaust holes (5) are symmetrically arranged on both sides of the pile body (1) of the pile driver.