Cooling device of air compressor of garbage treatment plant

Abstract

The utility model relates to the technical field of garbage treatment, and discloses a cooling device of an air compressor in a garbage treatment plant, which comprises an air compressor oil tank, an oil cooler and a water cooler, the oil cooler comprises an oil cooling pipe body, an oil inlet pipe and an oil outlet pipe are arranged on the side wall of the oil cooling pipe body, precoolers are arranged on the oil inlet pipe and the oil outlet pipe, the water cooler is connected with a water inlet pipe of the oil cooler, and the oil inlet pipe of the oil cooler is connected with an output pipe of an air compressor oil tank. An oil outlet pipe of the oil cooler is connected with an input pipe of the air compressor oil tank, an oil well pump is arranged on the input pipe, pits are evenly distributed on the surface of the oil cooler, and protrusions are arranged at the bottoms of the pits. A plurality of heat exchange pipes are arranged in the oil cooler, and heat exchange pieces are evenly arranged on the pipe walls of the heat exchange pipes. The oil cooling device can improve the oil cooling efficiency.

Description

Technical Field

[0001] This utility model relates to the field of waste treatment technology, and in particular to a cooling device for an air compressor in a waste treatment plant. Background Technology

[0002] In waste treatment, air compressors need to operate 24 hours a day. These compressors require cooling water; however, existing cooling water supplies often fail to meet the compressor's water pressure requirements, leading to compressor shutdowns due to excessively high oil temperatures. Typically, an oil cooler is added to lower the oil temperature and compensate for insufficient cooling water pressure, but this reduces the compressor's heat exchange efficiency. However, in existing oil coolers, oil enters the cooling body through the oil inlet. Due to the oil's thickness, the oil flow rate within the cooling body is often too fast, resulting in insufficient cooling and reduced cooling efficiency. Therefore, this invention proposes a cooling device for air compressors in waste treatment plants to improve oil cooling efficiency. Utility Model Content

[0003] In view of this, the purpose of this utility model is to provide a cooling device for an air compressor in a waste treatment plant to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: a cooling device for an air compressor in a waste treatment plant, comprising an air compressor oil tank, an oil cooler, and a water cooler; the oil cooler includes a cooling oil pipe body, with an oil inlet pipe and an oil outlet pipe arranged on the side wall of the cooling oil pipe body, and a precooler arranged on the oil inlet pipe and the oil outlet pipe; the water cooler is connected to the water inlet pipe of the oil cooler; the oil inlet pipe of the oil cooler is connected to the output pipe of the air compressor oil tank; the oil outlet pipe of the oil cooler is connected to the input pipe of the air compressor oil tank; an oil pump is arranged on the input pipe; the surface of the oil cooler has evenly distributed depressions, and the bottom of the depressions has protrusions; the oil cooler has multiple heat exchange tubes inside, and the tube walls of the heat exchange tubes are evenly arranged with multiple heat exchange fins.

[0005] Furthermore, the precooler includes a ceramic heat dissipation tube sleeved on the outer wall of the oil inlet pipe or the oil outlet pipe, the outer wall of the ceramic heat dissipation tube is sleeved with a heat dissipation cylinder, and the outer wall of the heat dissipation cylinder is uniformly provided with a plurality of heat dissipation plates.

[0006] Furthermore, the heat sink and the heat sink plate are made of aluminum.

[0007] Furthermore, the two heat dissipation plates are symmetrically arranged vertically, and a fixing plate is provided at the bottom of each plate. The outer end of the fixing plate is provided with a fixing hole, and the heat dissipation cylinder is fixed to the oil cooler by bolts through the fixing hole.

[0008] Furthermore, the oil cooler includes an end cap one and an end cap two, which are respectively disposed at the top and bottom of the cooling oil pipe body. The two ends of the plurality of heat exchange tubes are respectively connected to the two ends of the cooling oil pipe body, and the end cap two is provided with a partition.

[0009] Furthermore, the chiller includes a heat dissipation chamber and a cold water chamber arranged from top to bottom. A connecting pipe and a water supply pipe are respectively provided on both sides of the bottom of the cold water chamber. Multiple cooling fins are spaced apart on the top of the cold water chamber. A cooler is provided at the bottom of the heat dissipation chamber. Mounting holes and ventilation holes are respectively provided on both sides of the heat dissipation chamber. A fan is installed in the mounting holes.

[0010] Beneficial effects

[0011] Compared to existing technologies, this utility model has at least the following advantages: 1. The precooler, formed by the ceramic heat dissipation pipe, heat dissipation cylinder, and heat dissipation plate, cools the oil flowing through the inlet and outlet pipes. The fixing holes secure the heat dissipation cylinder to the oil cooler with bolts, reducing the burden on the inlet and outlet pipes from the precooler. 2. The chiller inside the water cooler, in conjunction with cooling fins, lowers the water temperature in the cold water chamber, improving the oil cooling efficiency. The fan and ventilation holes work together to quickly dissipate heat from the heat-generating surface of the chiller, further improving its cooling efficiency. 3. The recessed and raised features on the surface of the oil cooling pipe increase the heat dissipation area, further enhancing the oil cooling efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the structure of the oil cooler of this utility model.

[0014] Figure 3 This is a schematic diagram of the structure of the heat sink of this utility model.

[0015] Figure 4 This is a partial structural diagram of the heat exchange tube of this utility model.

[0016] Figure 5 This is a schematic diagram of the structure of the chiller of this utility model.

[0017] The diagram is labeled as follows: 1-Air compressor oil tank; 2-Output pipe; 3-Oil inlet pipe; 4-Precooler; 40-Ceramic heat dissipation pipe; 41-Heat dissipation cylinder; 42-Heat dissipation plate; 43-Fixing plate; 5-Oil cooler; 50-Cold oil pipe body; 51-End cap one; 52-End cap two; 53-Baffle; 54-Recess; 55-Protrusion; 56-Heat exchange pipe; 560-Heat exchange fin; 6-Water inlet pipe; 7-Water cooler; 70-Cold water chamber; 71-Heat dissipation chamber; 72-Refrigerator; 73-Fan; 74-Ventilation hole; 75-Cooling fin; 76-Mounting hole; 77-Connecting pipe; 78-Water supply pipe; 8-Filter; 9-Water outlet pipe; 10-Oil outlet pipe; 11-Oil pump; 12-Input pipe. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, a detailed description is provided below in conjunction with the accompanying drawings and specific embodiments. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0019] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0021] See Figures 1-5 This embodiment provides a cooling device for an air compressor in a waste treatment plant, including an air compressor oil tank 1, an oil cooler 5, and a water cooler 7.

[0022] The oil cooler 5 includes a cooling oil pipe body 50, an end cap 51, and an end cap 52. The end cap 51 and the end cap 52 are respectively bolted to the top and bottom of the cooling oil pipe body 50. The cooling oil pipe body 50 has multiple heat exchange tubes 56 inside, and the two ends of the multiple heat exchange tubes 56 are respectively connected to the two ends of the cooling oil pipe body 50. The tube walls of the heat exchange tubes 56 are evenly provided with multiple heat exchange plates 560 to improve heat exchange efficiency. The end cap 52 is provided with a partition 53, which divides the end cap 52 into two parts, and connects to an inlet pipe 6 and an outlet pipe 9 respectively. The partition 53, the end cap 51, and the end cap 52 are all tightly connected to the cooling oil pipe body 50 through sealing gaskets. The side wall of the oil cooling pipe body 50 is provided with an oil inlet pipe 2 and an oil outlet pipe 10. A precooler 4 is provided on the oil inlet pipe 2 and the oil outlet pipe 10. The precooler 4 includes a ceramic heat dissipation pipe 40 sleeved on the outer wall of the oil inlet pipe 2 or the oil outlet pipe 10. A heat dissipation cylinder 41 is sleeved on the outer wall of the ceramic heat dissipation pipe 40. A plurality of heat dissipation plates 42 are evenly arranged on the outer wall of the heat dissipation cylinder 41. The heat dissipation cylinder 41 and the heat dissipation plates 42 are made of aluminum. Two of the heat dissipation plates 42 are symmetrical about the top and bottom, and a fixing plate 43 is provided at the bottom of them. The outer end of the fixing plate 43 is provided with a fixing hole 430. The heat dissipation cylinder 41 is fixed to the oil cooler 5 by bolts through the fixing hole 430.

[0023] In this embodiment, the chiller 7 includes a heat dissipation chamber 71 and a cold water chamber 70 arranged from top to bottom. A connecting pipe 77 and a water supply pipe 78 are respectively provided on both sides of the bottom of the cold water chamber 70. Multiple cooling fins 75 are spaced apart on the top of the cold water chamber 70. A cooler 72 is provided at the bottom of the heat dissipation chamber 71. Mounting holes 76 and ventilation holes 74 are respectively provided on both sides of the heat dissipation chamber 71. A fan 73 is installed in the mounting hole 76. The cooling surface of the cooler 72 is in close contact with the top of the water tank, and together with the cooling fins, lowers the water temperature in the cold water chamber 70. The fan 73 and ventilation holes 74 work together to quickly dissipate heat from the heating surface of the cooler 72, improving the cooling efficiency of the cooler.

[0024] In this embodiment, the water supply pipe 78 of the water cooler 7 is connected to the water inlet 6 of the oil cooler 5, the oil inlet pipe 3 of the oil cooler 5 is connected to the output pipe of the air compressor oil tank 1, the oil outlet pipe 10 of the oil cooler is connected to the input pipe 12 of the air compressor oil tank 1, and an oil pump is installed on the input pipe 12.

[0025] Preferably, the surface of the oil cooler 5 is uniformly distributed with recesses 54, and the bottom of the recesses is provided with protrusions 55;

[0026] In practical implementation, the oil in the air compressor oil tank 1, under the action of the oil pump 11, enters the oil cooler 5, is cooled by the heat exchange tube 56, and then returns to the air compressor oil tank 1. External water enters the chiller through a connecting pipe, is cooled, and then flows through the inlet pipe 6 to one side of end cover 52, through the heat exchange tube 56 to end cover 51, and then through the heat exchange tube to the other side of end cover 52, before being output through the outlet pipe 9, thus cooling the oil. As the oil passes through the inlet pipe 3 and outlet pipe 10, the precooler 4 cools the oil in the inlet and outlet pipes, improving cooling efficiency. The water temperature decreases as it passes through the chiller, further improving the oil cooling efficiency. The concave and convex features on the surface of the oil cooling pipe body 50 increase the heat dissipation area, further improving the oil cooling efficiency.

[0027] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A cooling device for an air compressor in a waste treatment plant, characterized in that, The system includes an air compressor oil tank, an oil cooler, and a water cooler. The oil cooler includes a cooling oil pipe body with an oil inlet pipe and an oil outlet pipe on its side wall. A precooler is installed on the oil inlet pipe and the oil outlet pipe. The water cooler is connected to the water inlet pipe of the oil cooler. The oil inlet pipe of the oil cooler is connected to the output pipe of the air compressor oil tank. The oil outlet pipe of the oil cooler is connected to the input pipe of the air compressor oil tank. An oil pump is installed on the input pipe. The surface of the oil cooler has evenly distributed depressions, and the bottom of the depressions has protrusions. The oil cooler has multiple heat exchange tubes inside, and the tube walls of the heat exchange tubes are evenly provided with multiple heat exchange fins.

2. The cooling device for an air compressor in a waste treatment plant according to claim 1, characterized in that, The precooler includes a ceramic heat dissipation tube sleeved on the outer wall of the oil inlet pipe or the oil outlet pipe. The outer wall of the ceramic heat dissipation tube is sleeved with a heat dissipation cylinder, and the outer wall of the heat dissipation cylinder is uniformly provided with a plurality of heat dissipation plates.

3. The cooling device for an air compressor in a waste treatment plant according to claim 2, characterized in that, The heat sink and the heat sink plate are made of aluminum.

4. A cooling device for an air compressor in a waste treatment plant according to any one of claims 2-3, characterized in that, The two heat dissipation plates are symmetrically arranged vertically, and a fixing plate is provided at the bottom of each plate. The outer end of the fixing plate has a fixing hole, and the heat dissipation cylinder is fixed to the oil cooler by bolts through the fixing hole.

5. A cooling device for an air compressor in a waste treatment plant according to claim 1, characterized in that, The oil cooler includes an end cap one and an end cap two, which are respectively disposed at the top and bottom of the cooling oil pipe body. The two ends of the plurality of heat exchange tubes are respectively connected to the two ends of the cooling oil pipe body, and the end cap two is provided with a partition.

6. A cooling device for an air compressor in a waste treatment plant according to claim 1, characterized in that, The chiller includes a heat dissipation chamber and a cold water chamber arranged from top to bottom. A connecting pipe and a water supply pipe are respectively provided on both sides of the bottom of the cold water chamber. Multiple cooling fins are spaced apart on the top of the cold water chamber. A cooler is provided at the bottom of the heat dissipation chamber. Mounting holes and ventilation holes are respectively provided on both sides of the heat dissipation chamber. A fan is installed in the mounting holes.

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