Portable ball valve with filtering function
By designing a lightweight ball valve with filtration function, and adopting an arc-shaped valve core and filter rod structure, the problem of ball valves being unable to close due to media impurities is solved, achieving media filtration and sealing effects, extending service life and facilitating maintenance.
Patent Information
- Application Number
- CN202520033391.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2035-01-07
AI Technical Summary
The existing ball valves have a problem of failing to close due to impurities in the medium in the pipeline.
Design a lightweight ball valve with filtering function, using an arc-shaped valve core and filter rod structure, combined with a sealing surface and limiting protrusion, to achieve media filtration and sealing.
It achieves media filtration, reduces material consumption, improves sealing, extends service life, and facilitates parts replacement and maintenance.
Smart Images

Figure CN223549846U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of ball valve technology, and more particularly to a lightweight ball valve with a filtering function. Background Technology
[0002] A ball valve is a valve in which the valve stem drives the opening and closing mechanism, rotating around the stem's axis. Ball valves are primarily used to cut off or connect the medium in a pipeline, and can also be used for fluid regulation and control. A ball valve has a 90-degree rotation action, and the plug body is a ball with a circular through-hole or channel passing through its axis. Ball valves are mainly used in pipelines for cutting off, distributing, and changing the flow direction of the medium. They require only a 90-degree rotation and a very small torque to achieve a tight seal. Ball valves are best suited for on / off and shut-off applications, but recent developments have led to designs that allow for throttling and flow control. The opening and closing element of a ball valve is generally a ball with a through-hole in the center through which the fluid medium flows. This design is relatively expensive. During rotation, impurities in the pipeline medium may prevent the ball valve from closing completely.
[0003] Application content
[0004] The purpose of this application is to provide a lightweight ball valve with a filtering function to solve the technical problem in the prior art where impurities in the pipeline cause the ball valve to fail to close.
[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: a lightweight ball valve with a filtering function is provided, including a valve body and a valve core, wherein the valve core is configured as an arc; both ends of the valve core are rotatably connected to the valve body through a valve stem; an installation shaft is also provided on the valve core; the installation shaft is coaxially arranged with the valve stem; a valve seat is provided on the valve body; and the valve core includes a sealing surface that cooperates with the valve seat for sealing.
[0006] By using the above technical solution, the arc-shaped valve core, that is, the opening and closing element, can reduce material consumption and weight compared to the spherical valve core, while still achieving the valve opening and closing effect. The sealing surface can also play a sealing role.
[0007] Optionally, the valve body includes a first connecting end and a second connecting end; the first connecting end and the second connecting end are connected to an external flange; the valve body is also provided with an open end; a circular cover plate is connected to the flange on the open end.
[0008] With the above technical solution, the first and second connecting ends are existing technologies with flange connections. They are connected through external pipes and equipment flanges. The cover plate allows for operation inside the valve body, such as observation and maintenance.
[0009] Optionally, a plurality of filter rods are provided on the mounting shaft; the filter rods are evenly distributed along the axis of the mounting shaft; a mounting ring is provided in the middle of the filter rod; a limiting notch is provided below the inner ring of the mounting ring; a limiting protrusion is provided on the mounting shaft to cooperate with the limiting notch; the limiting protrusion limits the circumferential movement of the mounting ring to prevent the mounting ring from rotating.
[0010] With the above technical solution, the filter rod can filter the fluid medium when the valve is open, and the filtered impurities can be removed when the cover is opened; the upper limit notch of the mounting ring allows the filter rod to rotate. When the filter rod needs to rotate, the mounting ring can be moved upward to disengage the limit protrusion from the limit notch, thus avoiding the limit and enabling rotation.
[0011] Optionally, the sealing surface of the valve core is circular; the valve core also includes two arc-shaped plates; one end of the arc-shaped plate is connected to the valve shaft, and the other end is integrally connected to the sealing surface; an annular notch is provided at the edge of the sealing surface; an annular receiving groove is provided at the edge of the annular notch; an annular sealing strip is provided in the receiving groove; a limiting strip is installed on the annular notch by screws to fix the sealing strip; the sealing strip has a gourd-shaped cross-section, with a first end and a second end; the volume of the first end is smaller than that of the second end; the first end passes through the gap between the limiting strip and the annular notch and elastically abuts against the valve body.
[0012] With the above technical solution, the sealing strip can be replaced, which facilitates maintenance and improves the product's service life. The first and second ends have a gourd-shaped structure, which facilitates the fixing and limiting of the sealing strip by the limiting strip.
[0013] Optionally, the valve seat includes a retaining ring disposed on the inner wall of the first connecting end and the second connecting end; the retaining ring is provided with a plurality of threaded holes; a sealing ring is provided on one side of the retaining ring; the sealing ring has an inclined surface; the inclined surface abuts against the first end; and a screw is provided on the retaining ring, passing through the threaded holes and threadedly fixedly connected to the sealing ring.
[0014] The above technical solution, with its fixed ring, facilitates the fixing of the sealing ring, as well as its disassembly and replacement, thus simplifying maintenance and extending the product's lifespan.
[0015] The beneficial effects of this application are as follows: Compared with the prior art, the portable ball valve with filtering function provided by this application has the advantages of lightweight structure, convenient parts replacement and long service life. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of this application;
[0018] Figure 2 This is a structural schematic diagram from another angle of an embodiment of this application;
[0019] Figure 3 This is a cross-sectional view of an embodiment of this application (section lines are not shown);
[0020] Figure 4 for Figure 3 Enlarged view of part A of this application; schematic diagram of an embodiment;
[0021] Figure 5 This is a schematic diagram of the valve core structure in an embodiment of this application.
[0022] The reference numerals in the figures are as follows: 1. Valve body; 2. Valve core; 3. Valve stem; 4. Mounting shaft; 5. Sealing surface; 6. First connecting end; 7. Second connecting end; 8. Open end; 9. Filter rod; 10. Mounting ring; 11. Limiting protrusion; 12. Arc plate; 13. Sealing strip; 14. Limiting strip; 15. First end; 16. Second end; 17. Fixing ring; 18. Sealing ring; 19. Inclined surface. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with specific embodiments.
[0024] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0025] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "several" means two or more, unless otherwise explicitly specified.
[0027] like Figures 1 to 5 As shown, the purpose of this application embodiment is to provide a lightweight ball valve with a filtering function to solve the technical problem in the prior art where impurities in the pipeline cause the ball valve to fail to close.
[0028] To achieve the above objectives, the technical solution adopted in this application is as follows: a lightweight ball valve with a filtering function is provided, including a valve body 1 and a valve core 2, wherein the valve core 2 is configured as an arc; both ends of the valve core 2 are rotatably connected to the valve body 1 through a valve stem 3; the valve core 2 is also provided with a mounting shaft 4; the mounting shaft 4 is coaxially arranged with the valve stem 3; the valve body 1 has a valve seat; the valve core 2 includes a sealing surface 5 that cooperates with the valve seat for sealing.
[0029] By setting the above technical solution, the arc-shaped valve core 2, that is, the opening and closing element, can reduce material consumption and weight compared to the spherical valve core 2, while still achieving the valve opening and closing effect. The sealing surface 5 can play a sealing role.
[0030] Optionally, the valve body 1 includes a first connecting end 6 and a second connecting end 7; the first connecting end 6 and the second connecting end 7 are connected to an external flange; the valve body 1 is also provided with an open end 8; a circular cover plate is connected to the flange on the open end 8.
[0031] With the above technical solution, the first connecting end 6 and the second connecting end 7 are existing technologies with flange connection structures. They are connected through external pipes and equipment flange connections. The cover plate allows for operation inside the valve body 1, such as observation and maintenance.
[0032] Optionally, a plurality of filter rods 9 are provided on the mounting shaft 4; the filter rods 9 are evenly distributed along the axis of the mounting shaft 4; a mounting ring 10 is provided in the middle of the filter rods 9; a limiting notch is provided below the inner ring of the mounting ring 10; a limiting protrusion 11 is provided on the mounting shaft 4 to cooperate with the limiting notch; the limiting protrusion 11 limits the mounting ring 10 circumferentially to prevent the mounting ring 10 from rotating.
[0033] With the above technical solution, the filter rod 9 can filter the fluid medium when the valve is open, and the filtered impurities can be removed when the cover is opened; the upper limit notch of the mounting ring 10 can enable the filter rod 9 to rotate. When the filter rod 9 needs to rotate, the mounting ring 10 can be moved upward to disengage the limiting protrusion 11 from the limiting notch, thus avoiding the limiting and enabling rotation.
[0034] Optionally, the sealing surface 5 of the valve core 2 is circular; the valve core 2 also includes two arc-shaped plates 12; one end of the arc-shaped plate 12 is connected to the valve shaft, and the other end is integrally connected to the sealing surface 5; the edge of the sealing surface 5 is provided with an annular notch; the edge of the annular notch is provided with an annular receiving groove; an annular sealing strip 13 is provided in the receiving groove; a limiting strip 14 is installed on the annular notch by screws to fix the sealing strip 13; the cross-section of the sealing strip 13 is gourd-shaped, having a first end 15 and a second end 16; the volume of the first end 15 is smaller than that of the second end 16; the first end 15 passes through the gap between the limiting strip 14 and the annular notch and elastically abuts against the valve body 1.
[0035] With the above technical solution, the sealing strip 13 can be replaced, which facilitates maintenance and improves the service life of the product. The first end 15 and the second end 16 have a gourd-shaped structure, which facilitates the fixing and limiting of the sealing strip 13 by the limiting strip 14.
[0036] Optionally, the valve seat includes a retaining ring 17 disposed on the inner wall of the first connecting end 6 and the second connecting end 7; the retaining ring 17 is provided with a plurality of threaded holes; a sealing ring 18 is provided on one side of the retaining ring 17; the sealing ring 18 has an inclined surface 19; the inclined surface 19 abuts against the first end 15; and a screw is provided on the retaining ring 17 that passes through the threaded hole and is threadedly fixed to the sealing ring 18.
[0037] With the above technical solution, the setting of the fixing ring 17 facilitates the fixing of the sealing ring 18, and also facilitates the disassembly and replacement of the sealing ring 18, making maintenance easier and improving the service life of the product.
[0038] The beneficial effects of this application are as follows: Compared with the prior art, the portable ball valve with filtering function provided by this application has the advantages of lightweight structure, convenient parts replacement and long service life.
[0039] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of this application is limited to these examples; within the framework of this application, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this application as described above, which are not provided in detail for the sake of brevity.
[0040] This application is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application.
Claims
1. A portable ball valve with filtering function, comprising a valve body (1) and a valve core (2), characterized in that: The valve core (2) is arc-shaped; both ends of the valve core (2) are rotatably connected to the valve body (1) through the valve stem (3); the valve core (2) is also provided with an installation shaft (4); the installation shaft (4) is coaxially arranged with the valve stem (3); the valve body (1) has a valve seat; the valve core (2) includes a sealing surface (5) that cooperates with the valve seat for sealing.
2. The portable ball valve with filtering function according to claim 1, characterized in that: The valve body (1) includes a first connecting end (6) and a second connecting end (7); the first connecting end (6) and the second connecting end (7) are connected to an external flange; the valve body (1) is also provided with an open end (8); a circular cover plate is connected to the flange on the open end (8).
3. The portable ball valve with filtering function according to claim 1, characterized in that: A plurality of filter rods (9) are provided on the mounting shaft (4); the filter rods (9) are evenly distributed along the axis of the mounting shaft (4); a mounting ring (10) is provided in the middle of the filter rods (9); a limiting notch is provided below the inner ring of the mounting ring (10); a limiting protrusion (11) is provided on the mounting shaft (4) to cooperate with the limiting notch; the limiting protrusion (11) limits the mounting ring (10) circumferentially to prevent the mounting ring (10) from rotating.
4. The portable ball valve with filtering function according to claim 2, characterized in that: The sealing surface (5) of the valve core (2) is circular; the valve core (2) also includes two arc plates (12); one end of the arc plate (12) is connected to the valve shaft, and the other end is integrally connected to the sealing surface (5); the edge of the sealing surface (5) is provided with an annular notch; the edge of the annular notch is provided with an annular receiving groove; an annular sealing strip (13) is provided in the receiving groove; a limiting strip (14) is installed on the annular notch by screws to fix the sealing strip (13); the cross section of the sealing strip (13) is gourd-shaped, with a first end (15) and a second end (16); the volume of the first end (15) is smaller than that of the second end (16); the first end (15) passes through the gap between the limiting strip (14) and the annular notch and elastically abuts against the valve body (1).
5. The portable ball valve with filtering function according to claim 4, characterized in that: The valve seat includes a fixing ring (17) disposed on the inner wall of the first connecting end (6) and the second connecting end (7); the fixing ring (17) is provided with a plurality of threaded holes; a sealing ring (18) is provided on one side of the fixing ring (17); the sealing ring (18) has an inclined surface (19); the inclined surface (19) abuts against the first end (15); a screw is provided on the fixing ring (17) and passes through the threaded hole to be threadedly fixedly connected to the sealing ring (18).