Feeding device for industrial furnace

By designing a feeding device for industrial furnaces, and utilizing a combination of a crosscar, a transfer car, and a feeding car, the problem of low feeding efficiency in industrial furnaces was solved, and an efficient and stable feeding process was achieved.

CN223550877UActive Publication Date: 2025-11-14NORTHEAST LIGHT ALLOY CO LTD
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Patent Information

Application Number
CN202423161357.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The feeding process of existing industrial furnaces is inefficient, involves numerous lifting operations, and increases the labor intensity of workers.

Method used

Design a feeding device for industrial furnaces, including a crosscar, a transfer car, and a feeding car. Through the cooperation of guide structures and support components, the feeding car can be moved efficiently and transported stably between different positions, reducing the number of lifting operations.

Benefits of technology

The feeding process requires only one hoisting operation, saving time, reducing the labor intensity of workers, improving feeding efficiency, and ensuring stable and safe delivery of raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding device for an industrial furnace and relates to the technical field of smelting equipment. The problem that an existing industrial furnace is low in feeding efficiency is solved. The feeding device comprises a straddle carrier, a transfer trolley and a feeding trolley, the straddle carrier is arranged in a raw material area, raw materials are placed in a burdening position in the raw material area, and when the straddle carrier moves to the burdening position, the raw materials in the burdening position are hoisted into the feeding trolley; raw materials prepared in a raw material area are hoisted into the feeding trolley, then the straddle carrier and the transfer trolley are moved to the straddle limiting position and are in butt joint, the feeding trolley autonomously moves to the transfer trolley from the straddle carrier, then the transfer trolley drives the feeding trolley to move to the smelting furnace, and the raw materials are added into the smelting furnace at a time. Only one-time hoisting is needed in the whole transportation process, the hoisting frequency is reduced, the feeding time is saved, and the labor intensity of workers is relieved.
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Description

Technical Field

[0001] This utility model relates to the field of smelting equipment technology, specifically to a feeding device for an industrial furnace. Background Technology

[0002] Traditional industrial furnace charging process is a single-span station, which can only move within the smelting span at a time. The following steps must be completed before charging can be carried out. First, the prepared raw materials are hoisted onto the transfer car in the batching area. Then, the transfer car is driven to the smelting area, and the raw materials are hoisted by the crane in the smelting area. The raw materials are unloaded into the storage area to wait for charging arrangements. After the furnace order is arranged, the raw materials are hoisted into the charging car and then sent into the furnace by the charging car.

[0003] However, the above-mentioned feeding steps involve a large number of hoisting operations, which will lengthen the feeding time, increase the labor intensity of workers, and thus reduce the feeding efficiency.

[0004] In summary, existing industrial furnaces suffer from low feeding efficiency. Utility Model Content

[0005] The purpose of this invention is to solve the problem of low feeding efficiency in existing industrial furnaces. Therefore, it provides a feeding device for industrial furnaces.

[0006] The technical solution of this utility model is: a feeding device for an industrial furnace, comprising: a cross-pass vehicle, a transfer vehicle, and a feeding vehicle, wherein the cross-pass vehicle is placed in the raw material area, and the cross-pass vehicle is adapted to drive the feeding vehicle to move between the cross-pass limit and the batching position;

[0007] The transfer vehicle is placed within the smelting area, and the transfer vehicle is adapted to move the charging vehicle between the cross-limit and the smelting furnace;

[0008] The feeding cart has a hopper for placing raw materials. The feeding cart is placed on the crossover cart or the transfer cart. When the crossover cart and the transfer cart move to the crossover limit and dock with each other, the feeding cart is moved from one of the crossover cart and the transfer cart to the other.

[0009] Furthermore, the transfer vehicle and the transport vehicle are respectively provided with guide structures for cooperating with the feeding vehicle.

[0010] Furthermore, the guiding structure includes multiple guide rails arranged in parallel at intervals, and the wheels of the feeding vehicle are rolled on the guide rails.

[0011] Furthermore, the hopper has an inverted trapezoidal structure, and the opening of the hopper gradually decreases in size from top to bottom.

[0012] Furthermore, the overpass vehicle is connected to a support member for supporting the bottom of the feeding vehicle.

[0013] Furthermore, the support member comprises several sets of hydraulic cylinders.

[0014] Furthermore, the hopper is located at the front end of the feeding vehicle, and a counterweight is connected to the rear end of the feeding vehicle.

[0015] Furthermore, the counterweight is an anti-tilting track.

[0016] Furthermore, the feeding vehicle has a drive device for pushing the hopper to unload material, and the drive device is hydraulically driven.

[0017] Compared with the prior art, the present invention has the following advantages:

[0018] 1. The feeding device for industrial furnaces provided by this utility model first moves the feeding car to the raw material area by the cross-bridge car, and hoists the raw materials prepared in the raw material area into the feeding car. Then, the cross-bridge car and the transfer car move to the cross-bridge limit position and dock. The feeding car moves autonomously from the cross-bridge car to the transfer car, and then the transfer car moves the feeding car to the smelting furnace. The raw materials are added into the smelting furnace at once. The entire transportation process only requires one hoisting, which reduces the number of hoisting operations, greatly saves feeding time and reduces the labor intensity of workers.

[0019] 2. The feeding device for industrial furnaces provided by this utility model has a guiding structure that allows the feeding cart to move along a fixed path, resulting in better stability during movement and ensuring stable delivery of raw materials.

[0020] 3. The feeding device for industrial furnaces provided by this utility model balances the counterweight and the raw materials in the hopper, making the force on the feeding cart more uniform, avoiding overturning, reducing safety hazards and ensuring feeding efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the feeding device for an industrial furnace according to this utility model;

[0022] Figure 2 yes Figure 1 Enlarged view of the section where the vehicle crosses the road;

[0023] Figure 3 yes Figure 1 Enlarged view of the transfer vehicle area.

[0024] In the diagram: 1. Crossing vehicle; 2. Transfer vehicle; 3. Feeding vehicle; 4. Raw material area; 5. Crossing limit switch; 6. Melting area; 7. Hopper; 8. Guide structure; 9. Support component; 10. Counterweight. Detailed Implementation

[0025] Specific implementation method one: Combining Figures 1 to 3 This embodiment describes a method comprising a transfer car 1, a conveyor car 2, and a feeding car 3. The transfer car 1 is located within the raw material area 4, where raw materials are placed at the batching position. When the transfer car 1 moves to the batching position, it lifts the raw materials from the batching position into the feeding car 3. The transfer car 1 is adapted to move the feeding car 3 between the transfer limit 5 and the batching position. The conveyor car 2 is located within the smelting area 6 and is adapted to move the feeding car 3 between the transfer limit 5 and the smelting furnace. The feeding car 3 is moved and has a hopper 7 for placing raw materials. The feeding car 3 is placed on the crossover car 1 or the transfer car 2. When the crossover car 1 and the transfer car 2 move to the crossover limit 5 and dock with each other, the feeding car 3 moves from one of the crossover car 1 and the transfer car 2 to the other. When smelting, the feeding car 3 is placed on the crossover car 1 and moves from the crossover car 1 to the transfer car 2. When loading, the feeding car 3 is placed on the transfer car 2 and moves from the transfer car 2 to the crossover car 1.

[0026] It should be noted that the cross-pass vehicle 1 moves along the first direction, and the transfer vehicle 2 moves along the second direction. The first and second directions are perpendicular. The cross-pass limit 5 is the end point of the cross-pass vehicle 1 and the starting point of the transfer vehicle 2. The cross-pass vehicle 1 and the transfer vehicle 2 can dock with each other at the cross-pass limit 5. Figures 1 to 3 Both the intermediate cross-pass vehicle 1 and the transfer vehicle 2 are integral structures after the feeding vehicle 3 is installed.

[0027] In this embodiment of the feeding device for an industrial furnace, during feeding, the feeder 3 is first moved to the raw material area 4 by the cross-pass 1, and the raw material prepared in the raw material area 4 is hoisted into the feeder 3. Then, the cross-pass 1 and the transfer 2 are moved to the cross-pass limit 5 and docked. The feeder 3 moves autonomously from the cross-pass 1 to the transfer 2, and then the transfer 2 moves the feeder 3 to the smelting furnace, where the raw material is added into the smelting furnace at once. The entire transportation process only requires one hoisting, reducing the number of hoisting operations, greatly saving feeding time and reducing the labor intensity of workers.

[0028] Specific Implementation Method Two: Combining Figures 1 to 3 This embodiment differs from Specific Embodiment 1 in that both the transfer vehicle 1 and the transport vehicle 2 are equipped with guide structures 8 for cooperating with the feeding vehicle 3. The guide structures 8 allow the feeding vehicle 3 to move along a fixed path, resulting in better stability and ensuring stable material delivery. Of course, the above description is not limiting. As an alternative embodiment, the guide structures 8 can be omitted, and the movement path of the feeding vehicle 3 can be manually controlled. Other components and connections are the same as in Specific Embodiment 1.

[0029] Specific implementation method three: Combining Figures 1 to 3This embodiment differs from Specific Embodiment Two in that the guide structure 8 includes multiple parallel and spaced guide rails. The guide rail distribution is the same on the crossing vehicle 1 and the transfer vehicle 2. The wheels of the feeding vehicle 3 are rolled on the guide rails. When the crossing vehicle 1 and the transfer vehicle 2 are connected at the crossing limit 5, the guide rails are also connected. The feeding vehicle 3 moves along the guide rails from the crossing vehicle 1 to the transfer vehicle 2 or from the transfer vehicle 2 to the crossing vehicle 1, thus guiding the feeding vehicle 3. Of course, the above description is not limiting. As an alternative embodiment, the guide structure 8 may also include multiple parallel and spaced grooves, in which the wheels of the feeding vehicle 3 are rolled. Other components and connections are the same as in Specific Embodiment Two.

[0030] Specific implementation method four: Combination Figures 1 to 3 This embodiment differs from specific embodiment one in that the hopper 7 has an inverted trapezoidal structure, and the opening of the hopper 7 gradually decreases in size from top to bottom. Due to its inverted trapezoidal shape, the hopper 7 is more convenient to pour raw materials, allowing for more efficient material discharge and preventing material accumulation and residue. Of course, the above description is not limiting; as an alternative embodiment, the hopper 7 can also have a rectangular structure. Other components and connections are the same as in specific embodiment three.

[0031] Specific Implementation Method Five: Combining Figure 1 , Figure 3 This embodiment differs from Specific Embodiment 1 in that a support member 9 is connected to the overpass 1 to support the bottom of the feeding trolley 3. After the feeding trolley 3 moves onto the overpass 1, the support member 9 is activated, supporting the bottom of the feeding trolley 3 and thus reducing the pressure on the wheels. Other components and connections are the same as in Specific Embodiment 1.

[0032] Specific Implementation Method Six: Combination Figure 1 , Figure 3 This embodiment differs from specific embodiment five in that the support member 9 consists of several sets of hydraulic cylinders. These cylinders exert greater thrust, providing better support for the feeding vehicle 3 and making it easier to lift off the ground. Of course, the above description is not limiting. As an alternative embodiment, the support member 9 can also be several sets of pneumatic cylinders or an electric telescopic rod. Other components and connections are the same as in specific embodiment five.

[0033] Specific implementation method seven: Combining Figure 1 , Figure 3This embodiment differs from Specific Embodiment 1 in that the hopper 7 is located at the front end of the feeding cart 3, and a counterweight 10 is connected to the rear end of the feeding cart 3. The counterweight 10 and the raw material in the hopper 7 are mutually balanced, resulting in more even force distribution on the feeding cart 3, preventing tipping, reducing safety hazards, and ensuring feeding efficiency. Furthermore, placing the hopper 7 at the front end makes unloading more convenient. Other components and connections are the same as in Specific Embodiment 1.

[0034] Specific implementation method eight: Combination Figures 1 to 3 This embodiment differs from specific embodiment seven in that the counterweight 10 is an anti-tilting track. The track moves together with the feeding trolley 3, increasing the support area of ​​the feeding trolley 3, thus providing both balance and stability. Of course, the above description is not limiting; as an alternative embodiment, the counterweight 10 can also be a rectangular block. Other components and connections are the same as in specific embodiment seven.

[0035] Specific Implementation Method Nine: Combining Figures 1 to 3 This embodiment differs from specific embodiment one in that the feeding cart 3 has a drive device for pushing the hopper 7 to unload material. The drive device is hydraulically driven, which provides greater driving force, allowing for easier unloading of the hopper 7 when it is full of raw materials. Of course, the above description is not limiting; as an alternative embodiment, the drive device can also be pneumatically driven or electrically driven. Other components and connections are the same as in any of specific embodiments one through eight.

[0036] The working principle of this implementation method is as follows:

[0037] During loading, the feeding car 3 is first moved onto the crossover car 1. The crossover car 1 then moves the feeding car 3 to the batching position, where the raw materials are hoisted into the feeding car 3. At the same time, the crossover car 1 and the transfer car 2 are started, so that they move to the crossover limit 5 and dock with each other. Then the feeding car 3 is started, and it moves from the crossover car 1 onto the transfer car 2. The transfer car 2 then moves the feeding car 3 to the smelting furnace for unloading.

[0038] The content of this utility model is not limited to the above-described embodiments; a combination of one or more specific embodiments can also achieve the purpose of the utility model.

Claims

1. A feeding device for an industrial furnace, characterized in that, include: The vehicle includes a cross-pass vehicle (1), a transfer vehicle (2), and a feeding vehicle (3). The cross-pass vehicle (1) is placed in the raw material area (4). The cross-pass vehicle (1) is adapted to drive the feeding vehicle (3) to move between the cross-pass limit (5) and the batching position. The transfer vehicle (2) is placed in the smelting area (6), and the transfer vehicle (2) is adapted to drive the feeding vehicle (3) to move between the cross-limit (5) and the smelting furnace; The feeding cart (3) has a hopper (7) for placing raw materials. The feeding cart (3) is placed on the cross-pass cart (1) or the transfer cart (2). When the cross-pass cart (1) and the transfer cart (2) move to the cross-pass limit (5) and dock with each other, the feeding cart (3) is moved from one of the cross-pass cart (1) and the transfer cart (2) to the other.

2. The feeding device for an industrial furnace according to claim 1, characterized in that, The crossing vehicle (1) and the transfer vehicle (2) are respectively provided with guide structures (8) for cooperating with the feeding vehicle (3).

3. A feeding device for an industrial furnace according to claim 2, characterized in that, The guide structure (8) includes multiple guide rails arranged in parallel at intervals, and the wheels of the feeding vehicle (3) are rolled on the guide rails.

4. A feeding device for an industrial furnace according to claim 1, characterized in that, The hopper (7) has an inverted trapezoidal structure, and the opening of the hopper (7) gradually decreases from top to bottom.

5. A feeding device for an industrial furnace according to claim 1, characterized in that, The overpass vehicle (1) is connected to a support member (9) for supporting the bottom of the feeding vehicle (3).

6. A feeding device for an industrial furnace according to claim 5, characterized in that, The support member (9) consists of several sets of hydraulic cylinders.

7. A feeding device for an industrial furnace according to claim 1, characterized in that, The hopper (7) is located at the front end of the feeding cart (3), and the rear end of the feeding cart (3) is connected to a counterweight (10).

8. A feeding device for an industrial furnace according to claim 7, characterized in that, The counterweight (10) is an anti-tilting track.

9. A feeding device for an industrial furnace according to any one of claims 1-8, characterized in that, The feeding vehicle (3) has a drive device for pushing the hopper (7) to unload material, and the drive device is hydraulically driven.