Disc part detection equipment

Abstract

The utility model discloses a disc part detection device, relates to the disc detection technology field, and comprises a work bench and a workpiece, the top end of the work bench is fixedly connected with a control assembly, the front end of the control assembly is fixedly connected with an insertion disc, the insertion disc is provided with a group of symmetrical insertion grooves, the insertion grooves are matched with the workpiece, and the insertion disc is fixedly connected with the work bench. Two sets of symmetrical correcting assemblies are arranged on the front side of the inserting disc, the correcting assemblies are movably connected with the outer side of the workpiece, and a support is fixedly connected to the top end of the workbench. According to the utility model, through the arranged correction assembly, when the controller drives the detection unit to move downwards, the axis of the detection head can coincide with the axis of the workpiece, so that the position of the workpiece is corrected and fixed at the same time, the position deviation of the workpiece in the detection process is avoided, and the rotation of the workpiece can be controlled at the same time; therefore, when the disc surface detector detects the disc surface, the disc surface can be accurately detected at each position, and the detection accuracy is improved.

Description

Technical Field

[0001] This utility model relates to the field of disc testing technology, specifically a disc component testing device. Background Technology

[0002] In modern industrial production, quality inspection of various mechanical parts is a key link in ensuring product quality and performance. As one of the common parts in mechanical manufacturing, the quality of circular workpieces directly affects the precision, stability and service life of equipment. Circular workpieces are widely used in various mechanical equipment, such as bearings, gears, flanges, and sealing rings. Their dimensional accuracy, shape accuracy, surface roughness and other quality indicators are crucial to ensuring the normal operation of the equipment.

[0003] However, traditional methods for inspecting circular workpieces mainly rely on manual operation, which suffers from low efficiency, poor accuracy, and susceptibility to human interference, making it difficult to guarantee the accuracy and consistency of inspection results. For example, the inspection of workpiece surface roughness and the measurement of workpiece inner diameter usually require manual inspection one by one, which is inefficient. Ordinary inspection equipment only has single-item inspection functions, which makes it impossible to carry out functional inspections continuously. Multiple transfers of the workpiece are required, resulting in discontinuous inspection work. Therefore, a disc-type component inspection device is needed to solve the existing shortcomings. Utility Model Content

[0004] One of the technical problems to be solved by this application is: by setting a correction component, the positional shift during the detection process can be avoided, and the rotation of the workpiece can be controlled, so that the disc detector can accurately detect each position on the disc surface, thereby improving the detection accuracy; by setting slide one and slide two, qualified and unqualified workpieces can be quickly distinguished, thereby improving the classification efficiency of qualified workpieces.

[0005] To address the aforementioned technical problems, this application provides a disc-type component inspection device, comprising a worktable and a workpiece. A control component is fixedly connected to the top of the worktable, and a insertion plate is fixedly connected to the front end of the control component. The insertion plate has a set of symmetrical slots adapted to the workpiece. Two sets of symmetrical correction components are provided on the front side of the insertion plate, and the correction components are movably connected to the outer side of the workpiece. A bracket is fixedly connected to the top of the worktable, and an inner diameter measuring component and a disc surface detector are fixedly connected to the front side of the bracket. A slide rail one and a slide rail two are fixedly connected to the worktable, and slide rail one and slide rail two are vertically distributed. A hydraulic rod is fixedly connected to the worktable, and the extension end of the hydraulic rod faces slide rail two.

[0006] In some embodiments, the control component includes a pneumatic slide rail, a slider, a hydraulic cylinder, and a mounting plate. The pneumatic slide rail is fixedly connected to the top of the worktable, and the slider is slidably connected to the pneumatic slide rail. The telescopic end of the hydraulic cylinder is fixedly connected to the mounting plate, and the insert plate is fixedly connected to the front side of the mounting plate by bolts.

[0007] In some embodiments, the correction assembly includes a first rotating rod, a second rotating rod, a third rotating rod, a correction wheel, and a support plate. The first rotating rod is fixedly connected to one bottom end of the support plate. The bottom end of the second rotating rod is fixedly connected to the correction wheel, and the correction wheel is movably connected to the other end of the support plate via the second rotating rod. The third rotating rod is movably connected to the top of the support plate.

[0008] In some embodiments, the correction assembly further includes a fourth rotating rod and a fifth rotating rod. A first synchronous pulley is fixedly connected to the outer side of both the first and fifth rotating rods. A first synchronous belt is fitted onto the outer side of both first synchronous pulleys, and the first synchronous pulley and the first synchronous belt form a belt drive structure. A second synchronous pulley is fixedly connected to the outer side of the second rotating rod, the outer side of the third rotating rod, and the outer side of the fourth rotating rod. A second synchronous belt is fitted onto the outer side of the second synchronous pulley on the second rotating rod and the second synchronous pulley on the third rotating rod, and the second synchronous pulley and the second synchronous belt form a belt drive structure. A third synchronous belt is fitted onto the outer side of the second synchronous pulley on the third rotating rod and the second synchronous pulley on the fourth rotating rod, and the second synchronous pulley and the third synchronous belt form a belt drive structure.

[0009] In some embodiments, both the first and third rotating rods are movably connected to the front end of the insert plate, and an auxiliary wheel is movably connected inside the slot via a rotating shaft, with the auxiliary wheel movably connected to the outer side of the workpiece.

[0010] In some embodiments, both the fourth and fifth rotating rods are movably connected to the inside of the insert plate. Several micro motors and several micro motors are fixedly connected to the top of the insert plate. The output ends of the first micro motors are fixedly connected to the top of the fourth rotating rod, and the output ends of the second micro motors are fixedly connected to the top of the fifth rotating rod.

[0011] In some embodiments, the inner diameter measuring assembly includes a detection unit and a controller. The detection unit is slidably connected to the front side of the support plate via a slide rail, and the controller is fixedly connected to the top of the support plate, with the extended end of the controller fixedly connected to the top of the detection unit.

[0012] Beneficial effects:

[0013] Compared with existing technologies, this disc-type component testing device has the following advantages:

[0014] I. This utility model, through the setting of the correction component, when the detection unit is driven to move down by the controller, the axis of the detection head can be aligned with the axis of the workpiece, thereby correcting and fixing the position of the workpiece at the same time, preventing positional deviation during the detection process, and also controlling the rotation of the workpiece, so that the disc detector can accurately detect each position of the disc surface, thus improving the detection accuracy.

[0015] Second, this utility model, through the setting of slide rail one and slide rail two, allows the workpiece to be directly pushed into slide rail one during the lateral movement of the insertion plate if the workpiece is qualified. If the workpiece fails the inspection, the workpiece after inspection is moved to the front end of the hydraulic rod and pushed into slide rail two by the hydraulic rod, thereby quickly distinguishing between qualified and unqualified workpieces and improving the classification efficiency of qualified workpieces. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0018] Figure 3 This is a schematic diagram of the structure of the insert plate and its connector of this utility model;

[0019] Figure 4 This is a schematic diagram of the exploded structure of the insert plate of this utility model;

[0020] Figure 5 This is a schematic diagram of the corrective component structure of this utility model.

[0021] In the diagram: 1. Workbench; 2. Workpiece; 3. Control components; 301. Pneumatic slide rail; 302. Slider; 303. Hydraulic cylinder; 304. Mounting plate; 4. Insert plate; 5. Slot; 6. Correction components; 601. Rotating rod one; 602. Rotating rod two; 603. Rotating rod three; 604. Correction wheel; 605. Support plate; 606. Rotating rod four; 607. Rotating rod five; 7. Bracket; 8. Inner diameter measuring components; 801. Detection unit; 802. Controller; 9. Disc detector; 10. Slide rail one; 11. Slide rail two; 12. Hydraulic rod; 13. Synchronous pulley one; 14. Synchronous belt one; 15. Synchronous pulley two; 16. Synchronous belt two; 17. Synchronous belt three; 18. Auxiliary wheel; 19. Micro motor one; 20. Micro motor two. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-5 As shown, this utility model provides a technical solution: a disc-type component testing device, including a workbench 1 and a workpiece 2. A control component 3 is fixedly connected to the top of the workbench 1, and a insertion plate 4 is fixedly connected to the front end of the control component 3. A set of symmetrical slots 5 are provided on the insertion plate 4, and the slots 5 are adapted to the workpiece 2. Two sets of symmetrical correction components 6 are provided on the front side of the insertion plate 4, and the correction components 6 are movably connected to the outer side of the workpiece 2. A bracket 7 is fixedly connected to the top of the workbench 1, and an inner diameter measuring component 8 and a disc surface detector 9 are fixedly connected to the front side of the bracket 7. A slide rail 10 and a slide rail 2 11 are fixedly connected to the workbench 1, and the slide rail 10 and the slide rail 2 11 are vertically distributed. A hydraulic rod 12 is fixedly connected to the workbench 1, and the telescopic end of the hydraulic rod 12 faces the slide rail 2 11.

[0024] like Figure 1 As shown, the control component 3 includes a pneumatic slide rail 301, a slider 302, a hydraulic cylinder 303, and a mounting plate 304. The pneumatic slide rail 301 is fixedly connected to the top of the workbench 1, and the slider 302 is slidably connected to the pneumatic slide rail 301. The telescopic end of the hydraulic cylinder 303 is fixedly connected to the mounting plate 304, and the insert plate 4 is fixedly connected to the front side of the mounting plate 304 by bolts.

[0025] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the corrective assembly 6 includes a first rotating rod 601, a second rotating rod 602, a third rotating rod 603, a corrective wheel 604, and a support plate 605. The first rotating rod 601 is fixedly connected to one bottom end of the support plate 605. The bottom end of the second rotating rod 602 is fixedly connected to the corrective wheel 604, and the corrective wheel 604 is movably connected to the other end of the support plate 605 via the second rotating rod 602. The third rotating rod 603 is movably connected to the top of the support plate 605. The corrective assembly 6... It also includes a fourth rotating rod 606 and a fifth rotating rod 607. A first synchronous pulley 13 is fixedly connected to the outer side of both the first rotating rod 601 and the fifth rotating rod 607. A first synchronous belt 14 is fitted onto the outer side of both first synchronous pulleys 13, and the first synchronous pulleys 13 and the first synchronous belt 14 form a belt drive structure. A second synchronous pulley 15 is fixedly connected to the outer side of the second rotating rod 602, the outer side of the third rotating rod 603, and the outer side of the fourth rotating rod 606. The synchronous pulley on the second rotating rod 602... Synchronous belt 16 is fitted on the outer side of synchronous pulley 15 on rotary rod 2 and rotary rod 3 603, and synchronous pulley 2 and synchronous belt 16 form a belt drive structure. Synchronous belt 17 is fitted on the outer side of synchronous pulley 15 on rotary rod 3 603 and synchronous pulley 15 on rotary rod 4 606, and synchronous pulley 2 and synchronous belt 17 form a belt drive structure. Rotary rod 1 601 and rotary rod 3 603 are movably connected to the front end of insert plate 4. An auxiliary wheel 18 is movably connected to the inside of slot 5 through a rotating shaft, and the auxiliary wheel 18 is movably connected to the outer side of workpiece 2. Rotary rod 4 606 and rotary rod 5 607 are movably connected to the inside of insert plate 4. Several micro motors 1 19 and several micro motors 2 20 are fixedly connected to the top of insert plate 4. The output end of micro motor 19 is fixedly connected to the top of rotary rod 4 606, and the output end of micro motor 20 is fixedly connected to the top of rotary rod 5 607.

[0026] Micro-motor 19 and micro-motor 20 are activated, driving the rotating rod 5 607 to rotate, which in turn causes the synchronous belt 14 to rotate, thereby causing the rotating rod 1 601 to rotate. This, in turn, causes the support plate 605 to rotate around the rotating rod 1 601, thus making the rotating rod 2 602 and the straightening wheel 604 rotate synchronously. To assist the synchronous rotation of the rotating rod 2 602 and the straightening wheel 604, micro-motor 20 controls the rotation of the rotating rod 4 606. Under the action of the three synchronous pulleys 2 15, synchronous belt 2 16, and synchronous belt 3 17, the rotation of the rotating rod 2 602 is kept synchronous with the rotation of the rotating rod 4 606, thus controlling the rotation of the rotating rod 1 601 and the straightening wheel 604 simultaneously. The 604 wheels rotate synchronously until the straightening wheel 604 is in contact with the outer side of the workpiece 2. During this process, the workpiece 2 is pushed towards the inside of the slot 5, so that the outer side of the workpiece 2 is in contact with the two straightening wheels 604 and an auxiliary wheel 18, thereby fixing the position of the workpiece 2. When the detection unit 801 is driven to move down by the controller 802, the axis of the detection head can be aligned with the axis of the workpiece 2, thereby correcting and fixing the position of the workpiece 2 at the same time, preventing it from shifting position during the detection process. At the same time, it can also control the rotation of the workpiece 2, so that the disk detector 9 can be accurately aligned with each position when detecting the disk, thereby improving the detection accuracy.

[0027] like Figure 1 As shown, the inner diameter measuring component 8 includes a detection unit 801 and a controller 802. The detection unit 801 is slidably connected to the front side of the support plate 605 via a slide rail. The controller 802 is fixedly connected to the top of the support plate 605, and the extended end of the controller 802 is fixedly connected to the top of the detection unit 801.

[0028] After the disc surface inspection is completed, the slide block 302 is moved by the pneumatic slide rail 301, thereby moving the workpiece 2 laterally to the bottom of the inspection unit 801. The inner diameter of the workpiece 2 is measured. If the workpiece 2 is qualified, the workpiece 2 is directly pushed into the slide rail 10 during the lateral movement of the disc 4. If the workpiece 2 fails the inspection, the inspected workpiece 2 is moved to the front end of the hydraulic rod 12 and pushed into the slide rail 11 by the hydraulic rod 12. This quickly distinguishes between qualified and unqualified workpieces 2, improving the classification efficiency of qualified workpieces 2.

[0029] Working principle: In use, firstly, the workpiece 2 is transported to the worktable 1 by the feeding equipment. Then, the extension end of the hydraulic cylinder 303 extends, causing the mounting plate 304 to move forward, driving the insertion plate 4 to move forward until the slot 5 is fitted onto the outside of the workpiece 2. Next, the micro motor 19 and micro motor 20 are started simultaneously, driving the rotating rod 607 to rotate, causing the synchronous belt 14 to rotate, thereby causing the rotating rod 601 to rotate, driving the support plate 605 to rotate around the rotating rod 601, thus causing the rotating rod 602 to rotate. The rotating rod 602 rotates synchronously with the straightening wheel 604. To assist the rotating rod 602 and the straightening wheel 604 in rotating synchronously, the micro motor 20 controls the rotating rod 606 to rotate. Under the action of the three synchronous pulleys 215, synchronous belt 216, and synchronous belt 317, the rotation of the rotating rod 602 and the rotating rod 606 are kept synchronous. This ensures that while the rotating rod 601 rotates, the rotating rod 602 and the straightening wheel 604 rotate synchronously until the straightening wheel 604 comes into contact with the outer side of the workpiece 2. During this process, the workpiece 2 is moved into the slot 5. The inner pushing mechanism brings the outer side of workpiece 2 into contact with the two straightening wheels 604 and an auxiliary wheel 18, thus fixing the position of workpiece 2. When the detection unit 801 is driven downward by the controller 802, the axis of the detection head can coincide with the axis of workpiece 2. Furthermore, when workpiece 2 moves to the bottom of the disc detector 9, the rotating rod 606 can be rotated by the micro motor 20. Under the action of the three synchronous pulleys 15, synchronous belt 16, and synchronous belt 17, the straightening wheels 604 rotate, thereby causing workpiece 2 to move... The rotation allows for thorough inspection of all positions of workpiece 2. After the disc surface inspection is completed, the pneumatic slide rail 301 controls the slider 302 to move, thereby moving workpiece 2 laterally to the bottom of the inspection unit 801. The inner diameter of workpiece 2 is then measured. If workpiece 2 is qualified, it is directly pushed into slide rail 10 during the lateral movement of the insertion disc 4. If workpiece 2 fails the inspection, it is moved to the front end of the hydraulic rod 12 and pushed into slide rail 2 11 by the hydraulic rod 12.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A testing device for disc-shaped components, comprising a worktable (1) and a workpiece (2), characterized in that: A control component (3) is fixedly connected to the top of the workbench (1). A plug plate (4) is fixedly connected to the front end of the control component (3). A set of symmetrical slots (5) are provided on the plug plate (4). The slots (5) are adapted to the workpiece (2). Two sets of symmetrical correction components (6) are provided on the front side of the plug plate (4). The correction components (6) are movably connected to the outer side of the workpiece (2). A bracket (7) is fixedly connected to the top of the workbench (1). An inner diameter measuring component (8) and a plate surface detector (9) are fixedly connected to the front side of the bracket (7). A slide rail one (10) and a slide rail two (11) are fixedly connected to the workbench (1). The slide rail one (10) and the slide rail two (11) are vertically distributed. A hydraulic rod (12) is fixedly connected to the workbench (1). The telescopic end of the hydraulic rod (12) faces the slide rail two (11).

2. The disc-type component testing device according to claim 1, characterized in that: The control component (3) includes a pneumatic slide rail (301), a slider (302), a hydraulic cylinder (303), and a mounting plate (304). The pneumatic slide rail (301) is fixedly connected to the top of the workbench (1), and the slider (302) is slidably connected to the pneumatic slide rail (301). The telescopic end of the hydraulic cylinder (303) is fixedly connected to the mounting plate (304), and the insert plate (4) is fixedly connected to the front side of the mounting plate (304) by bolts.

3. The disc-type component testing device according to claim 1, characterized in that: The correction assembly (6) includes a first rotating rod (601), a second rotating rod (602), a third rotating rod (603), a correction wheel (604), and a support plate (605). The first rotating rod (601) is fixedly connected to one bottom end of the support plate (605). The bottom end of the second rotating rod (602) is fixedly connected to the correction wheel (604), and the correction wheel (604) is movably connected to the other end of the support plate (605) through the second rotating rod (602). The third rotating rod (603) is movably connected to the top of the support plate (605).

4. The disc-type component testing device according to claim 3, characterized in that: The correction assembly (6) further includes a fourth rotating rod (606) and a fifth rotating rod (607). A first synchronous pulley (13) is fixedly connected to the outer side of both the first rotating rod (601) and the outer side of the fifth rotating rod (607). A first synchronous belt (14) is sleeved on the outer side of each of the two first synchronous pulleys (13), and the first synchronous pulley (13) and the first synchronous belt (14) constitute a belt drive structure. A first synchronous belt (14) is fixedly connected to the outer side of the second rotating rod (602), the outer side of the third rotating rod (603), and the outer side of the fourth rotating rod (606). The second step wheel (15) is equipped with a synchronous belt (16) on the outer side of the synchronous pulley (15) on the second rotating rod (602) and the synchronous pulley (15) on the third rotating rod (603), and the synchronous pulley (15) and the synchronous belt (16) form a belt drive structure. The second step wheel (15) on the third rotating rod (603) and the synchronous pulley (15) on the fourth rotating rod (606) are equipped with a synchronous belt (17), and the synchronous pulley (15) and the synchronous belt (17) form a belt drive structure.

5. The disc-type component testing device according to claim 4, characterized in that: Both the first and third rotating rods (601) are movably connected to the front end of the insert plate (4). The inside of the slot (5) is movably connected to the auxiliary wheel (18) via a rotating shaft, and the auxiliary wheel (18) is movably connected to the outside of the workpiece (2).

6. The disc-type component testing device according to claim 5, characterized in that: Both the fourth (606) and the fifth (607) of the rotating rod are movably connected to the inside of the insert plate (4). Several micro motors (19) and several micro motors (20) are fixedly connected to the top of the insert plate (4). The output end of the first (19) of the micro motor is fixedly connected to the top of the fourth (606) of the rotating rod, and the output end of the second (20) of the micro motor is fixedly connected to the top of the fifth (607) of the rotating rod.

7. The disc-type component testing device according to claim 4, characterized in that: The inner diameter measuring component (8) includes a detection unit (801) and a controller (802). The detection unit (801) is slidably connected to the front side of the support plate (605) via a slide rail. The controller (802) is fixedly connected to the top of the support plate (605), and the extension end of the controller (802) is fixedly connected to the top of the detection unit (801).

Images