Weighing batching machine
By designing an automated weighing and batching machine, the uncertainty of manual weighing and batching was solved, and automated weighing and cleaning were achieved, improving the quality and efficiency of powder and granular material production.
Patent Information
- Application Number
- CN202422739279.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The current manual weighing and batching process in powder and granular material production involves many uncertainties, increases the labor intensity of workers, and makes it difficult to meet modern industrial standards for product quality and environmental control.
A weighing and batching machine was designed, comprising components such as a support frame, guide pipe, baffle, flip plate, tilting motor, electronic scale, cleaning brush and vibrator, to achieve automatic weighing and cleaning and reduce batching residue.
It has achieved automated weighing and batching, reduced manual intervention, improved product quality control and production efficiency, and avoided material waste.
Smart Images
Figure CN223551168U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of weighing equipment, and more specifically, to a weighing and batching machine. Background Technology
[0002] The rubber industry plays an indispensable supporting role in the national economy. Especially with the improvement of mechanization and the application of new materials in my country, the rubber transmission belt industry is increasingly penetrating related fields. Transmission belts involve adding the required materials to the equipment via a feeding device. Rubber materials are batched according to a specific ratio, requiring weighing. Currently, many powder and granular material production processes still rely on manual weighing, which introduces too many uncertainties and significantly increases the labor intensity of workers. Furthermore, product quality control and environmental control cannot meet modern industrial production standards.
[0003] A weighing and batching machine is now available. Utility Model Content
[0004] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0005] To address the technical problems mentioned in the background section above, some embodiments of this application provide a weighing and batching machine, including: a support frame;
[0006] Its features include: a guide tube, a baffle, and a flap installed on the support;
[0007] Weighing and batching machines also include:
[0008] A flip motor is fixedly connected to the bracket, and the output shaft of the flip motor is fixedly connected to the flip plate.
[0009] The material collection trough is located on the top wall of the flap plate;
[0010] An electronic scale is installed on the wall of the material collection trough.
[0011] The first slider is slidably connected to the flip plate;
[0012] The lifting plate is slidably mounted on the first slider.
[0013] The sweeping motor is fixedly connected to the lifting plate;
[0014] The sweeping brush is fixedly connected to the output shaft of the sweeping motor;
[0015] A movable component, located on the first slider, is used to drive the cleaning brush to move.
[0016] Furthermore, the weighing and batching machine also includes:
[0017] An electronic screen is mounted on a bracket and electrically connected to the electronic scale.
[0018] The vibrator is installed on the outer wall of the feed tube;
[0019] Multiple control cylinders are installed at equal intervals on the outer wall of the feed tube;
[0020] One end of the control cylinder is pivotally connected to the lower outer wall of the guide pipe, and the piston rod of the control cylinder is hinged to the top wall of the baffle.
[0021] Furthermore, two baffles are symmetrically mounted on the lower end of the guide tube, which close the discharge port at the lower end of the guide tube. The two baffles are arranged opposite each other and make smooth contact.
[0022] Furthermore, the weighing and batching machine also includes:
[0023] The guide rack is fixedly connected to the top wall of the flap.
[0024] A translation motor is fixedly connected inside the first slider;
[0025] The translation gear is fixedly connected to the output shaft of the translation motor;
[0026] The guide post is fixedly connected to the first slider;
[0027] The translation gear meshes with the guide rack, the guide post passes through the lifting plate and the lifting plate is slidably connected to the guide post.
[0028] Furthermore, the moving part includes:
[0029] The second slider is slidably connected to the top wall of the flap;
[0030] The lifting motor is fixedly connected to the second slider;
[0031] The lead screw is fixedly connected to the output shaft of the lifting motor;
[0032] The lead screw passes through the lifting plate and is threadedly connected to the lifting plate.
[0033] Furthermore, the first slider and the second slider are positioned relative to each other.
[0034] Furthermore, the lower end of the feed tube is located directly above the electronic scale.
[0035] Furthermore, the material collection trough is an annular trough, the electronic scale is circular in shape, and the arc-shaped outer wall of the electronic scale is closely fitted with the trough wall.
[0036] Furthermore, the diameter of the discharge port at the lower end of the feed pipe is smaller than the diameter of the groove of the collecting trough.
[0037] Furthermore, the two ends of the lifting plate are slidably connected to the first slider and the second slider, respectively. One end of the lifting plate is slidably connected to the guide column, and the other end of the lifting plate is threadedly connected to the lead screw.
[0038] The beneficial effects of this application are: it provides a weighing and batching machine that can automatically weigh the batching, and avoids the residue of batching materials in the weighing equipment during the weighing process by setting up a vibrator and a cleaning brush, thus preventing the waste of batching materials. Attached Figure Description
[0039] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0040] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0041] In the attached diagram:
[0042] Figure 1 This is an overall schematic diagram based on an embodiment of this application;
[0043] Figure 2 This is a structural cross-sectional view of a portion of the embodiment, mainly showing the flap structure;
[0044] Figure 3 This is a structural schematic diagram of a part of the embodiment, mainly showing the lifting plate structure;
[0045] Figure 4 This is a structural cross-sectional schematic diagram as part of an embodiment, mainly showing the first slider structure.
[0046] Figure label:
[0047] 11. Support frame; 12. Feed guide pipe; 13. Baffle; 14. Control cylinder; 15. Tilting motor; 16. Flip plate; 17. Collection trough; 18. Electronic scale; 19. Guide rack; 20. First slider; 21. Second slider; 22. Lifting plate; 23. Cleaning motor; 24. Cleaning brush; 25. Lifting motor; 26. Lead screw; 27. Guide column; 28. Translation motor; 29. Translation gear; 30. Electronic screen; 31. Vibrator. Detailed Implementation
[0048] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0049] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0050] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0051] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0052] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0053] Reference Figures 1-4 A weighing and batching machine includes: a support 11, a guide pipe 12, a baffle 13, a flip plate 16, a flipping motor 15, an electronic scale 18, a first slider 20, a lifting plate 22, a cleaning motor 23, a cleaning brush 24, an electronic screen 30, a vibrator 31, a control cylinder 14, a guide rack 19, a translation motor 28, a translation gear 29, and a guide column 27.
[0054] The flip motor 15 is fixedly connected to the bracket 11 and the output shaft of the flip motor 15 is fixedly connected to the flip plate 16. The top wall of the flip plate 16 is provided with a material collection trough 17, which is an annular groove. The electronic scale 18 is circular in shape and the arc-shaped outer wall of the electronic scale 18 is tightly fitted with the groove wall of the material collection trough 17. The electronic scale 18 is installed on the bottom wall of the material collection trough 17.
[0055] Two baffles 13 are symmetrically and rotatably mounted on the lower end of the guide tube 12, sealing the lower outlet of the guide tube 12. The two baffles 13 are positioned opposite each other and make smooth contact. An electronic screen 30 is mounted on a bracket 11 and electrically connected to an electronic scale 18. A vibrator 31 is mounted on the outer wall of the guide tube 12. Multiple control cylinders 14 are equally spaced and mounted on the outer wall of the guide tube 12. One end of each control cylinder 14 is pivotally connected to the lower outer wall of the guide tube 12, and the piston rod of the control cylinder 14 is hinged to the top wall of the baffle 13.
[0056] The first slider 20 is slidably connected to the flip plate 16, the guide rack 19 is fixedly connected to the top wall of the flip plate 16, the translation motor 28 is fixedly connected inside the first slider 20, the translation gear 29 is fixedly connected to the output shaft of the translation motor 28, and the guide post 27 is fixedly connected to the first slider 20. The translation gear 29 meshes with the guide rack 19, the guide post 27 passes through the lifting plate 22, and the lifting plate 22 is slidably connected to the guide post 27.
[0057] The two ends of the lifting plate 22 are slidably connected to the first slider 20 and the second slider 21, respectively. One end of the lifting plate 22 is slidably connected to the guide post 27, and the other end of the lifting plate 22 is threadedly connected to the lead screw 26. The sweeping motor 23 is fixedly connected to the lifting plate 22, and the sweeping brush 24 is fixedly connected to the output shaft of the sweeping motor 23. The first slider 20 and the second slider 21 are arranged opposite to each other. The lower end of the guide tube 12 is located directly above the electronic scale 18, and the diameter of the discharge port at the lower end of the guide tube 12 is smaller than the diameter of the groove of the collection trough 17.
[0058] In order to drive the sweeping brush 24 to move up and down, a moving part is also provided, which includes: a second slider 21, a lifting motor 25, and a lead screw 26.
[0059] The second slider 21 is slidably connected to the top wall of the flip plate 16, the lifting motor 25 is fixedly connected to the second slider 21, the lead screw 26 is fixedly connected to the output shaft of the lifting motor 25, and the lead screw 26 passes through the lifting plate 22 and is threadedly connected to the lifting plate 22.
[0060] Work or installation process:
[0061] A collection bucket (not shown in the figure) for collecting ingredients is placed directly below the flap 16, and the upper end of the collection bucket has a larger diameter than the width of the flap 16. The ingredients are poured into the feed pipe 12, and multiple control cylinders 14 and the vibrator 31 are started simultaneously. The piston rods of the control cylinders 14 extend and push the baffles 13, causing the baffles 13 to rotate. The two baffles 13 no longer close the discharge port at the lower end of the feed pipe 12. The ingredients pass through the gap between the two baffles 13 and fall down in small amounts from the discharge port at the lower end of the feed pipe 12, preventing a large amount of ingredients from falling down instantly until they fall onto the top wall of the electronic scale 18 in the collection trough 17. The vibrator 31 is started and drives the feed pipe 12 to vibrate, causing the ingredients attached to the inner wall of the feed pipe 12 to fall down due to the vibration.
[0062] When all the ingredients in the feed tube 12 fall onto the electronic scale 18, the electronic scale 18 weighs the ingredients and displays the weight of the ingredients on the electronic screen 30. The staff records the weight value displayed on the electronic screen 30.
[0063] After recording is completed, the flip motor 15 starts, and the output shaft of the flip motor 15 drives the flip plate 16 to rotate. The flip plate 16 flips 180 degrees, causing the collection trough 17 to rotate downward. During the downward rotation of the collection trough 17, the ingredients in the collection trough 17 fall downward and completely fall into the collection bucket below. At this time, the translation motor 28 starts, and the output shaft of the translation motor 28 drives the translation gear 29 to rotate. The translation gear 29 meshes with the guide rack 19 and drives the first slider 20 to move along the extension direction of the guide rack 19. The first slider 20 drives the lifting plate 22 to move horizontally in sync. The lifting plate 22 moves to the collection trough 17 through the cleaning motor 23 and drives the cleaning brush 24, and makes the axis of the output shaft of the cleaning motor 23 and the aperture axis of the collection trough 17 on the same vertical line.
[0064] The lifting motor 25 starts, and the output shaft of the lifting motor 25 drives the lead screw 26 to rotate. The lead screw 26 is threadedly connected to the lifting plate 22 and drives the lifting plate 22 to move upward. The lifting plate 22 drives the cleaning brush 24 to move closer to the collection trough 17 through the cleaning motor 23 until the cleaning brush 24 makes smooth contact with the electronic scale 18. The cleaning motor 23 starts, and the output shaft of the cleaning motor 23 drives the cleaning brush 24 to rotate. The cleaning brush 24 rotates and brushes the surface of the electronic scale 18. The cleaning brush 24 brushes the remaining ingredients on the surface of the electronic scale 18 downward, so that all the ingredients fall downward into the collection bucket below.
[0065] After the sweeping brush 24 finishes sweeping, the lifting motor 25 starts in reverse, causing the sweeping brush 24 to move out of the collection trough 17, and the translation motor 28 starts in reverse, causing the sweeping brush 24 to move back to its initial position (e.g., ...). Figure 2(As shown); the control cylinder 14 retracts and causes the piston rod of the control cylinder 14 to move upward, the control cylinder 14 drives the baffle 13 to rotate, and causes the baffle 13 to close the discharge port of the guide pipe 12 again. The flipping motor 15 starts in the reverse direction and causes the flip plate 16 to flip again until the collection trough 17 faces the discharge port of the guide pipe 12 again.
[0066] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A weighing and batching machine, comprising: Scaffold (11); The feature is that the support (11) is equipped with a guide tube (12), a baffle (13) and a flap (16); The weighing and batching machine also includes: A flip motor (15) is fixedly connected to the bracket (11), and the output shaft of the flip motor (15) is fixedly connected to the flip plate (16); The material collection trough (17) is located on the top wall of the flap (16); An electronic scale (18) is installed on the wall of the collection trough (17); The first slider (20) is slidably connected to the flap (16); The lifting plate (22) is slidably mounted on the first slider (20); The sweeping motor (23) is fixedly connected to the lifting plate (22); The sweeping brush (24) is fixedly connected to the output shaft of the sweeping motor (23); A movable component is provided on the first slider (20) for driving the cleaning brush (24) to move.
2. The weighing and batching machine according to claim 1, characterized in that: The weighing and batching machine also includes: An electronic screen (30) is mounted on the bracket (11) and electrically connected to the electronic scale (18); The oscillator (31) is installed on the outer wall of the feed tube (12); Multiple control cylinders (14) are provided and installed at equal intervals on the outer wall of the guide pipe (12); One end of the control cylinder (14) is pivotally connected to the lower outer wall of the guide pipe (12), and the piston rod of the control cylinder (14) is hinged to the top wall of the baffle (13).
3. The weighing and batching machine according to claim 2, characterized in that: The baffle (13) is provided in two symmetrical positions and is rotatably installed at the lower end of the guide tube (12). The two baffles (13) close the lower end outlet of the guide tube (12) and are arranged opposite to each other and in smooth contact.
4. The weighing and batching machine according to claim 3, characterized in that: The weighing and batching machine also includes: A guide rack (19) is fixedly connected to the top wall of the flap (16); A translation motor (28) is fixedly connected inside the first slider (20); The translation gear (29) is fixedly connected to the output shaft of the translation motor (28); The guide post (27) is fixedly connected to the first slider (20); The translation gear (29) meshes with the guide rack (19), the guide post (27) passes through the lifting plate (22), and the lifting plate (22) is slidably connected to the guide post (27).
5. The weighing and batching machine according to claim 4, characterized in that: The movable component includes: The second slider (21) is slidably connected to the top wall of the flap (16); The lifting motor (25) is fixedly connected to the second slider (21); The lead screw (26) is fixedly connected to the output shaft of the lifting motor (25); The lead screw (26) passes through the lifting plate (22) and is threadedly connected to the lifting plate (22).
6. The weighing and batching machine according to claim 5, characterized in that: The first slider (20) and the second slider (21) are arranged opposite to each other.
7. The weighing and batching machine according to claim 1, characterized in that: The lower end of the feed tube (12) is located directly above the electronic scale (18).
8. The weighing and batching machine according to claim 7, characterized in that: The material collection trough (17) is an annular trough, and the electronic scale (18) is circular in shape, with the arc-shaped outer wall of the electronic scale (18) closely fitting the trough wall of the material collection trough (17).
9. The weighing and batching machine according to claim 8, characterized in that: The diameter of the discharge port at the lower end of the feed pipe (12) is smaller than the diameter of the groove of the collecting trough (17).
10. The weighing and batching machine according to claim 5, characterized in that: The two ends of the lifting plate (22) are slidably connected to the first slider (20) and the second slider (21) respectively. One end of the lifting plate (22) is slidably connected to the guide post (27), and the other end of the lifting plate (22) is threadedly connected to the lead screw (26).