Oil pump spare part rotor assembly flexibility simulation tool

Abstract

The utility model relates to the field of oil pump assembly, particularly discloses a flexibility simulation tool for an oil pump spare part rotor assembly, and solves the technical problems of excessive manual operation, low efficiency and low accuracy in the flexibility simulation process of the existing oil pump spare part rotor assembly. The utility model comprises: an upper cover plate provided with a first groove; the base is provided with a second groove matched with the first groove of the upper cover plate, and the second groove and the first groove are combined to form a closed rotor accommodating cavity; the rotating shaft penetrates through the base and the upper cover plate and is connected with the rotor; the driving gear is mounted at one end of the rotating shaft and located outside the base; the first driving unit drives the driving gear to rotate along the axis; and the detection unit comprises a magnetic induction velometer for detecting the rotating speed of the gear. According to the utility model, the efficiency and accuracy of flexibility simulation of the oil pump spare part rotor assembly can be obviously improved, and manual operation is reduced.

Description

Technical Field

[0001] This utility model relates to the field of oil pump assembly technology, and more specifically, to a tooling for simulating the flexibility of an oil pump rotor assembly. Background Technology

[0002] Key components of the oil pump include the pump body, cover plate, shafts, transmission gears, and connecting screws. After assembly, the rotational flexibility of the inner and outer rotors of the oil pump needs to be manually checked to ensure normal operation and prevent serious safety accidents such as engine cylinder burnout caused by the inflexible rotation of the oil pump leading to failure to supply oil. The specific operating steps are as follows: First, the operator manually pushes the pump body in the simulated fixture to the designated position; then, the rotor is placed in the rotor chamber of the fixture, and the entire device is pushed to the bottom of the cylinder; after starting the cylinder, the operator manually rotates the outer shaft at least a number of revolutions equal to the number of teeth to determine whether the rotation is smooth; after completing the test, the cylinder is started again to raise the pressure plate, and then the fixture is moved back to its original position; finally, the shaft assembly is manually lifted, and the rotor assembly is removed from the fixture and placed in the storage container.

[0003] The existing technology has the following problems: the inspection process for each product requires repeated manual actions, resulting in low efficiency. Typically, an operator can only complete the inspection of approximately 500 products in 8 hours. The judgment of rotational flexibility relies entirely on the operator's feel, which not only requires a high level of skill but is also easily affected by personal experience and condition. Prolonged manual operation leads to operator fatigue, thereby reducing the consistency and accuracy of the judgment results. Utility Model Content

[0004] The purpose of this utility model is to provide a tooling for simulating the flexibility of oil pump rotor assembly parts, thereby solving the technical problems of excessive manual operation, low efficiency, and low accuracy in the current process of simulating the flexibility of oil pump rotor assembly parts.

[0005] This utility model provides a flexible simulation tooling for an oil pump rotor assembly, comprising: an upper cover plate with a first groove; a base with a second groove matching the first groove on the upper cover plate, the two combined to form a closed rotor receiving cavity; a rotating shaft passing through the base and the upper cover plate and connected to the rotor; a drive gear mounted on one end of the rotating shaft and located outside the base; a first drive unit driving the drive gear to rotate along the axis; and a detection unit including a magnetic induction speed measuring device for detecting the speed of the gear.

[0006] According to one embodiment of the present invention, the first drive unit includes one or more jet devices, which are angled relative to the gear to provide rotational driving force.

[0007] According to one embodiment of the present invention, a bearing is provided between the rotating shaft and the base.

[0008] According to one embodiment of the present invention, it further includes a guide post extending in a vertical direction, wherein the upper cover plate and the base are provided with guide holes corresponding to their positions, and the guide post is disposed in the guide hole.

[0009] According to one embodiment of the present invention, it further includes a second driving unit, which drives the upper cover plate to reciprocate in the vertical direction.

[0010] According to one embodiment of the present invention, the second drive unit is a telescopic cylinder.

[0011] According to one embodiment of the present invention, it also includes a vibration sensor for detecting the level of rotor vibration and a torque sensor for detecting rotor torque data.

[0012] The technical solution of this utility model has at least the following advantages and beneficial effects:

[0013] This invention provides a tooling for simulating the flexibility of a disassembled oil pump rotor assembly, significantly improving the efficiency and accuracy of such simulations. A closed rotor housing is formed by the combination of a top cover and a base, facilitating rotor installation. An air jet device in the first drive unit drives the gears to rotate, which in turn drives the rotor. A magnetic induction tachometer accurately detects the gear speed. The flexibility of the oil pump rotor assembly is positively correlated with its rotational speed; the speed can be visually assessed by the tachometer to determine if the flexibility meets the standard. Airflow-driven pump rotation replaces manual gear rotation, effectively reducing operator workload. Furthermore, the inclusion of guide columns, vibration sensors, and torque sensors comprehensively detects rotor vibration levels and torque data, providing reliable data support for subsequent maintenance and optimization, thereby significantly improving the efficiency and accuracy of oil pump rotor assembly flexibility simulation. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 A schematic diagram of the structure of the oil pump component rotor assembly flexibility simulation tooling provided in this embodiment of the utility model;

[0016] Figure 2A top view of the structure of the oil pump rotor assembly flexibility simulation tooling provided in this embodiment of the utility model, omitting the top cover and base;

[0017] icon:

[0018] 100. Top cover plate;

[0019] 200. Base;

[0020] 300. Bearings;

[0021] 400, Rotor;

[0022] 500, guide post;

[0023] 600. Drive gear;

[0024] 700. Magnetic induction speed detector;

[0025] 800. Rotating shaft;

[0026] 900. Jet device. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0028] Example 1

[0029] This utility model embodiment provides a flexible simulation tooling for an oil pump rotor 400 assembly, which reduces manual operation, increases the accuracy of flexible simulation experiments, and improves efficiency.

[0030] Please see Figure 1 as well as Figure 2The oil pump rotor 400 assembly flexibility simulation tooling provided in this embodiment includes: an upper cover plate 100 with a first groove; a base 200 with a second groove matching the first groove of the upper cover plate 100, the two combined to form a closed rotor 400 receiving cavity; a rotating shaft 800 passing through the base 200 and the upper cover plate 100, and connected to the rotor 400; a drive gear 600 installed at one end of the rotating shaft 800 and located outside the base 200; a first drive unit driving the drive gear 600 to rotate along the axis; and a detection unit including a magnetic induction tachometer 700 for detecting the speed of the gear. In this embodiment, the upper cover plate 100 with the first groove and the base 200 with the second groove are matched to form a closed rotor 400 receiving cavity, ensuring that the rotor 400 can be tested in a stable environment. This design not only facilitates the installation and disassembly of the rotor 400, but also effectively prevents external factors from interfering with the test results. In this embodiment, the rotating shaft 800 transmits power to the rotor 400. In this embodiment, the magnetic induction tachometer 700 is used to monitor the rotational speed of the drive gear 600 in real time, which helps to directly evaluate the flexibility of the rotor 400. Since the rotational speed is closely related to the flexibility, the operator only needs to observe the data displayed by the tachometer to quickly determine whether the rotor 400 meets the standard, which simplifies the process of manual visual inspection and reduces labor intensity.

[0031] In this embodiment, the first drive unit includes one or more jet devices 900, which are angled relative to the gear to provide rotational driving force. In this embodiment, the drive gear 600 obtains rotational driving force through one or more angled jet devices 900. In this embodiment, the jet device 900 is provided with a nozzle.

[0032] In this embodiment, a bearing 300 is provided between the rotating shaft 800 and the base 200 to ensure smooth movement of the rotating shaft 800. The bearing 300 between the two reduces friction and improves test accuracy.

[0033] In this embodiment, a guide post 500 extending in the vertical direction is also included. The upper cover plate 100 and the base 200 are provided with guide holes corresponding to their positions. The guide post 500 is disposed in the guide hole, so that the upper cover plate 100 is stable and reliable when it moves up and down.

[0034] In this embodiment, a second driving unit is also included, which drives the upper cover plate 100 to reciprocate in the vertical direction.

[0035] In this embodiment, the second drive unit is a telescopic cylinder, which is a hydraulic cylinder.

[0036] The following is a detailed description of the usage process of the oil pump rotor 400 assembly flexibility simulation tooling in Embodiment 1 of this utility model:

[0037] In use, the rotor 400 is placed in the second groove, and the second drive unit drives the upper cover plate 100 to move down, fixing the rotor 400 in the rotor 400 receiving cavity. The airflow from the nozzle drives the drive gear 600 to rotate, and the magnetic induction speed sensor 700 automatically detects and displays the gear speed. The operator judges the flexibility of the rotor 400 based on the stability of the displayed speed. After the judgment is completed, the air source is turned off, the second drive unit is driven, and the upper cover plate 100 is driven to rise. The inspected product is manually removed, and then the product to be inspected is placed in; the operation cycle repeats.

[0038] Example 2

[0039] This utility model embodiment provides a flexible simulation tooling for an oil pump rotor 400 assembly, which reduces manual operation, increases the accuracy of flexible simulation experiments, and improves efficiency.

[0040] The oil pump rotor 400 assembly flexibility simulation tooling provided in Embodiment 2 of this utility model differs from Embodiment 1 only in that, in this embodiment, a vibration sensor for detecting the vibration level of the rotor 400 and a torque sensor for detecting the torque data of the rotor 400 are also included. The former is used to measure the vibration level of the rotor 400 during operation, while the latter records the torque data borne by the rotor 400, which is convenient for subsequent fault diagnosis, performance optimization and preventive maintenance.

[0041] The embodiments of this utility model have at least the following advantages:

[0042] This invention provides a tooling for simulating the flexibility of a disassembled oil pump rotor assembly, significantly improving the efficiency and accuracy of such simulations. A closed rotor housing is formed by the combination of a top cover and a base, facilitating rotor installation. An air jet device in the first drive unit drives the gears to rotate, which in turn drives the rotor. A magnetic induction tachometer accurately detects the gear speed. The flexibility of the oil pump rotor assembly is positively correlated with its rotational speed; the speed can be visually assessed by the tachometer to determine if the flexibility meets the standard. Airflow-driven pump rotation replaces manual gear rotation, effectively reducing operator workload. Furthermore, the inclusion of guide columns, vibration sensors, and torque sensors comprehensively detects rotor vibration levels and torque data, providing reliable data support for subsequent maintenance and optimization, thereby significantly improving the efficiency and accuracy of oil pump rotor assembly flexibility simulation.

[0043] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tooling for simulating the flexibility of a disassembled rotor assembly of an oil pump, characterized in that, include: The top cover plate has a first groove; The base has a second groove that matches the first groove of the upper cover plate, and the two together form a closed rotor receiving cavity. A rotating shaft passes through the base and the upper cover plate and is connected to the rotor; The drive gear is mounted on one end of the rotating shaft and located outside the base; The first driving unit drives the driving gear to rotate along the axis; The detection unit includes a magnetic induction tachometer for detecting the rotational speed of the gear.

2. The oil pump component rotor assembly flexibility simulation tooling according to claim 1, characterized in that, The first drive unit includes one or more jet devices that are angled relative to the gear to provide rotational driving force.

3. The oil pump component rotor assembly flexibility simulation tooling according to claim 1, characterized in that, A bearing is provided between the rotating shaft and the base.

4. The oil pump component rotor assembly flexibility simulation tooling according to any one of claims 1 to 3, characterized in that, It also includes guide posts extending in a vertical direction, and the upper cover plate and the base are provided with guide holes corresponding to their positions, with the guide posts disposed in the guide holes.

5. The oil pump component rotor assembly flexibility simulation tooling according to any one of claims 1 to 3, characterized in that, It also includes a second drive unit, which drives the upper cover plate to reciprocate in the vertical direction.

6. The oil pump component rotor assembly flexibility simulation tooling according to claim 5, characterized in that, The second drive unit is a telescopic cylinder.

7. The oil pump component rotor assembly flexibility simulation tooling according to any one of claims 1 to 3, characterized in that, It also includes a vibration sensor for detecting the level of rotor vibration and a torque sensor for detecting rotor torque data.

Images