Clamping seat for forge piece detection

Abstract

The utility model relates to the technical field of forge piece detection, and discloses a clamping seat for forge piece detection, which comprises a detection table, a detection probe and a clamping plate, the detection table is connected with a portal frame, the portal frame is connected with a mounting plate in a sliding manner, and the portal frame is connected with a reciprocating sliding assembly capable of driving the mounting plate. Telescopic air cylinders are connected to the two sides of the mounting plate correspondingly, the power ends of the telescopic air cylinders are jointly connected with a mounting barrel, a clamping base is slidably connected to the mounting barrel, a plurality of springs are evenly distributed and connected between the top end of the clamping base and the mounting barrel in the circumferential direction, and clamping plates are evenly distributed and slidably connected to the bottom end of the clamping base in the circumferential direction. The clamping seat is connected with a clamping assembly capable of driving the clamping plate to slide, the clamping plate is matched with the detection probe for limiting, and the detection table is rotatably connected with a turntable. Compared with the prior art, the automatic detection device has the advantages that automatic detection is adopted, the manual load is reduced, the detection efficiency is improved, and the buffering effect is achieved.

Description

Technical Field

[0001] This utility model relates to the field of forging inspection technology, specifically to a clamping seat for forging inspection. Background Technology

[0002] Forging is a manufacturing process that shapes metal into a desired form by hammering or compressing it. Because forging requires high temperatures and pressures, various defects may still exist inside the forging after it is manufactured, such as porosity, inclusions, and cracks. These defects can affect the performance, strength, and lifespan of the forging. Therefore, flaw detection is necessary during the production process.

[0003] In existing forging inspection, people use handheld inspection probes to inspect various parts of the forging surface. This requires constantly moving the inspection area and pressing the inspection probe against the forging surface, which increases the manual workload due to repetitive work. In addition, most existing clamping seats do not have cushioning components. Utility Model Content

[0004] The technical problem this invention aims to solve is that surface inspection of forgings requires continuous manual movement, which increases the workload and reduces inspection efficiency; in addition, most existing clamping seats do not have buffer components.

[0005] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows: a clamping seat for forging inspection, including an inspection table, an inspection probe, and a clamping plate. A gantry frame is connected to the inspection table, and an mounting plate is slidably connected to the gantry frame. A reciprocating sliding assembly capable of driving the mounting plate is connected to the gantry frame. Telescopic cylinders are respectively connected to both sides of the mounting plate. The power ends of the telescopic cylinders are connected to a mounting cylinder. A clamping seat is slidably connected to the mounting cylinder. A plurality of springs are evenly distributed between the top end of the clamping seat and the mounting cylinder. A clamping plate is slidably connected to the bottom end of the clamping seat. A clamping assembly capable of driving the clamping plate to slide is connected to the clamping seat. The clamping plate cooperates with the inspection probe for limiting position. A turntable is rotatably connected to the inspection table, and a rotating assembly is connected to the turntable.

[0006] Furthermore, the reciprocating sliding assembly includes a first slide groove connected to the gantry frame, a first slider that slides in cooperation with the first slide groove connected to the mounting plate, a first motor connected to the gantry frame, the power output end of the first motor rotating through the gantry frame and connected to a crank at the other end, a hinge rod hinged to the other end of the crank, and the mounting plate hinged to the other end of the hinge rod. By starting the first motor, the first motor drives the hinge rod through the crank to drive the mounting plate, and the mounting plate reciprocates along the first slide groove through the sliding cooperation between the first slider and the first slide groove.

[0007] Furthermore, the bottom end of the clamping base is provided with a second sliding groove evenly distributed around the periphery, the second sliding groove forming a cross structure, and a second slider is connected to the clamping plate. The second slider slides in cooperation with the second sliding groove, which facilitates the clamping plate to slide along the second sliding groove, thereby facilitating the clamping of the detection probe.

[0008] Furthermore, the clamping assembly includes a second motor connected to the center of the top of the clamping base. The power output end of the second motor rotatably extends through to the second slide groove and is connected to a first bevel gear at its end. A screw is rotatably connected inside the second slide groove. The screw passes through the second slider via a thread and is connected to the second bevel gear at its end. The second bevel gear meshes with the first bevel gear. By starting the second motor, the second motor drives the first bevel gear. The first bevel gear, through meshing with the second bevel gear, drives the screw to rotate. The screw, through its threaded engagement with the second slider, drives the clamping plate to move along the second slide groove. By bringing the clamping plates closer together, the detection probe can be clamped.

[0009] Furthermore, the rotating assembly includes a third motor connected to the testing platform. The power output end of the third motor rotates through the testing platform and is connected to a spur gear at its end. A gear ring is circumferentially connected to the turntable, and the gear ring meshes with the spur gear. By starting the third motor, the third motor drives the spur gear, and the spur gear drives the turntable to rotate through meshing with the gear ring.

[0010] Furthermore, the limiting component includes a fixed plate connected to both sides of the top of the turntable. A drive rod is threaded through the fixed plate, and a limiting plate is connected to one end of the drive rod. By rotating the drive rod, the drive rod drives the limiting plate to clamp and limit the forging.

[0011] The advantages of this utility model compared with the prior art are as follows:

[0012] The reciprocating sliding assembly drives the mounting plate to slide back and forth along the gantry, while the rotating assembly on the inspection table drives the turntable to rotate, allowing the inspection probe to detect hard defects on various parts of the upper surface of the forging. The clamping assembly can limit the inspection probe, and then the telescopic cylinder is activated to drive the mounting cylinder, clamping seat, and inspection probe downward to inspect the forging. The spring can drive the clamping seat to bring the inspection probe against the forging for easy inspection, and can also buffer the inspection probe to avoid damage. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a clamping seat for forging inspection according to this utility model. Figure 1 .

[0014] Figure 2 This is a schematic diagram of the structure of a clamping seat for forging inspection according to this utility model. Figure 2.

[0015] Figure 3 This is a partial cross-sectional view of a clamping seat for forging inspection according to this utility model.

[0016] Figure 4 yes Figure 3 A magnified structural diagram of A in the middle.

[0017] Figure 5 This is a top-section schematic diagram of a clamping seat for forging inspection according to this utility model.

[0018] As shown in the figure: 1. Testing table, 3. Clamping plate, 4. Gantry frame, 5. Mounting plate, 6. Telescopic cylinder, 7. Mounting cylinder, 8. Clamping seat, 9. Spring, 10. Turntable, 11. First slide groove, 12. First slider, 13. First motor, 14. Crank, 15. Hinge rod, 16. Second slide groove, 17. Second slider, 18. Second motor, 19. First bevel gear, 20. Screw, 21. Second bevel gear, 22. Third motor, 23. Spur gear, 24. Gear ring, 25. Fixing plate, 26. Drive rod, 27. Limiting plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model. Example

[0020] Combined with appendix Figure 1 , Figure 3 , Figure 4 and Figure 5A forging inspection clamping seat 8 includes an inspection table 1, a turntable 10, a mounting plate 5, an inspection probe, and a clamping plate 3. A gantry frame 4 is connected to the inspection table 1. Telescopic cylinders 6 are connected to both sides of the mounting plate 5, and the power ends of the telescopic cylinders 6 are connected to a mounting cylinder 7. A clamping seat 8 is slidably connected to the mounting cylinder 7. A plurality of springs 9 are evenly distributed between the top circumferential surface of the clamping seat 8 and the mounting cylinder 7. The clamping plate 3 is evenly distributed slidably connected circumferentially at the bottom circumferential surface of the clamping seat 8. Second sliding grooves 16 are evenly distributed circumferentially at the bottom circumferential surface of the clamping seat 8, forming a cross structure. A second slider 17 is connected to the clamping plate 3, and the second slider 17 slides in cooperation with the second sliding groove 16. A driveable clamping plate 3 is connected to the clamping seat 8. The sliding clamping assembly includes a second motor 18 connected to the middle of the top of the clamping seat 8. The power output end of the second motor 18 extends rotatably through to the second slide groove 16 and is connected to the end of a first bevel gear 19. A screw 20 is rotatably connected in the second slide groove 16. The screw 20 passes through the second slider 17 by threads and is connected to the end of a second bevel gear 21. The second bevel gear 21 meshes with the first bevel gear 19. The clamping plate 3 cooperates with the detection probe for limiting position. A limiting member for limiting the forging is connected to the turntable 10. The limiting member includes a fixing plate 25 connected to both sides of the top of the turntable 10. A drive rod 26 is threaded through the fixing plate 25. One end of the drive rod 26 is connected to a limiting plate 27.

[0021] The above structure allows the clamping assembly to limit the movement of the detection probe, while the telescopic cylinder drives the mounting cylinder to move the clamping seat downwards, facilitating contact between the detection probe and the forging. The spring also provides cushioning for the detection probe. Example

[0022] Based on Example 1, and in conjunction with Appendix Figure 3 and Figure 5 The gantry frame 4 is slidably connected to an mounting plate 5. The gantry frame 4 is connected to a reciprocating sliding assembly that can drive the mounting plate 5. The reciprocating sliding assembly includes a first sliding groove 11 connected to the gantry frame 4. The mounting plate 5 is connected to a first slider 12 that slides in cooperation with the first sliding groove 11. The gantry frame 4 is connected to a first motor 13. The power output end of the first motor 13 rotates through the gantry frame 4 and is connected to a crank 14 at the other end. The other end of the crank 14 is hinged to a hinge rod 15, and the other end of the hinge rod 15 is hinged to the mounting plate 5.

[0023] The reciprocating sliding component in the above structure can drive the mounting plate to move the detection probe back and forth along the first slide groove.

[0024] Combined with appendix Figure 1 and Figure 2 The turntable 10 is connected to a rotating assembly, which includes a third motor 22 connected to the testing platform 1. The power output end of the third motor 22 rotates through the testing platform 1 and is connected to a spur gear 23 at its end. The turntable 10 is circumferentially connected to a gear ring 24, which meshes with the spur gear 23.

[0025] The rotating component in the above structure can drive the turntable to rotate.

[0026] The specific usage method is as follows:

[0027] First, by rotating the drive rod 26, the drive rod 26 drives the limiting plate 27 to clamp and limit the forging;

[0028] Then, the detection probe can be limited by the clamping assembly. By starting the second motor 18, the second motor 18 drives the first bevel gear 19. The first bevel gear 19 drives the screw 20 to rotate by meshing with the second bevel gear 21. The screw 20 drives the clamping plate 3 to move along the second slide groove 16 by threaded engagement with the second slider 17. The detection probe can be clamped by the mutual approach of the clamping plates 3.

[0029] Next, the telescopic cylinder 6 is activated to drive the mounting cylinder 7, clamping seat 8 and detection probe downward to inspect the forging. The spring 9 can drive the clamping seat 8 to move the detection probe to abut the forging for easy inspection, and can also buffer the detection probe to avoid damage.

[0030] The reciprocating sliding assembly drives the mounting plate 5 to move the detection probe back and forth along the gantry 4. The first motor 13 is started, and the first motor 13 drives the hinge 15 through the crank 14 to move the mounting plate 5. The mounting plate 5 moves back and forth along the first slide groove 11 through the sliding cooperation between the first slider 12 and the first slide groove 11. The rotating assembly on the detection table 1 drives the turntable 10 to rotate. The third motor 22 is started, and the third motor 22 drives the spur gear 23. The spur gear 23 drives the turntable 10 to rotate through meshing with the gear ring 24. This allows the detection probe to detect hard defects on various parts of the upper surface of the forging.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0033] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A clamping base (8) for forging inspection, comprising an inspection table (1), an inspection probe, and a clamping plate (3), characterized in that: The testing platform (1) is connected to a gantry frame (4), and a mounting plate (5) is slidably connected to the gantry frame (4). A reciprocating sliding assembly that can drive the mounting plate (5) is connected to the gantry frame (4). Telescopic cylinders (6) are respectively connected to both sides of the mounting plate (5). A mounting cylinder (7) is connected to the power end of the telescopic cylinder (6). A clamping seat (8) is slidably connected to the mounting cylinder (7). Several springs (9) are evenly distributed between the top end of the clamping seat (8) and the mounting cylinder (7). A clamping plate (3) is evenly distributed slidably connected to the bottom end of the clamping seat (8). A clamping assembly that can drive the clamping plate (3) to slide is connected to the clamping seat (8). The clamping plate (3) cooperates with the testing probe for limiting position. A turntable (10) is rotatably connected to the testing platform (1). A rotating assembly and a limiting component that can limit the position of the forging are connected to the turntable (10).

2. The clamping seat (8) for forging inspection according to claim 1, characterized in that: The reciprocating sliding assembly includes a first slide groove (11) connected to the gantry (4), a first slider (12) that slides with the first slide groove (11) connected to the mounting plate (5), a first motor (13) connected to the gantry (4), the power output end of the first motor (13) rotates through the gantry (4) and is connected to a crank (14) at the other end, a hinge rod (15) is hinged to the other end of the crank (14), and the other end of the hinge rod (15) is hinged to the mounting plate (5).

3. The clamping seat (8) for forging inspection according to claim 1, characterized in that: The clamping base (8) is provided with a second sliding groove (16) evenly distributed around its bottom edge. The second sliding groove (16) forms a cross structure. The clamping plate (3) is provided with a second slider (17), which slides in cooperation with the second sliding groove (16).

4. The clamping seat (8) for forging inspection according to claim 3, characterized in that: The clamping assembly includes a second motor (18) connected to the middle of the top of the clamping base (8). The power output end of the second motor (18) extends through the second slide groove (16) and is connected to the end of a first bevel gear (19). A screw (20) is rotatably connected inside the second slide groove (16). The screw (20) passes through the second slider (17) by a thread and is connected to the end of a second bevel gear (21). The second bevel gear (21) meshes with the first bevel gear (19).

5. The clamping seat (8) for forging inspection according to claim 1, characterized in that: The rotating assembly includes a third motor (22) connected to the testing platform (1). The power output end of the third motor (22) rotates through the testing platform (1) and is connected to a spur gear (23) at the end. The turntable (10) is circumferentially connected to a gear ring (24), which meshes with the spur gear (23).

6. The clamping seat (8) for forging inspection according to claim 1, characterized in that: The limiting component includes a fixing plate (25) connected to both sides of the top of the turntable (10). A drive rod (26) is threaded through the fixing plate (25), and a limiting plate (27) is connected to one end of the drive rod (26).

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