Integrated quick-plug type double-core connector panel module

Abstract

The utility model discloses an integrated fast plug type double-core connector panel module. The panel module comprises an integrated panel, a double-core plug assembly and an MSD fusing protector, a protection end shell with an upper opening is arranged in the middle of the integrated panel, a high-voltage double-core seat shell with an upper opening is arranged at one transverse end of the integrated panel, and two low-voltage switching shells which are symmetrical front and back and are opened up and down are arranged at the other transverse end of the integrated panel; a double-core plug shell of the double-core plug assembly is in direct insertion connection with the high-voltage double-core seat shell, a jack end is connected with an insertion end of the high-voltage double-core seat shell, and the double-core plug shell is fixedly connected with the double-core plug assembly through a secondary locking assembly; the MSD fusing protector is inserted into the protection end shell; and the low-voltage output plug and the low-voltage input plug are respectively inserted into the upper ends of the two low-voltage switching shells. According to the utility model, the quick-insertion fastening assembly is realized, the safety is high, the assembly efficiency is high, the time consumption is low, the assembly is easy in a smaller operation space, and the quick assembly on-off effect is effectively realized.

Description

Technical Field

[0001] This utility model relates to the field of new energy vehicles, and in particular to an integrated quick-connect dual-core connector panel module. Background Technology

[0002] With the development of the new energy industry, the use of new energy vehicles is becoming increasingly widespread. Various wiring connections exist inside a car, typically with power input / output interfaces located on the circuit board. Connectors usually connect circuits via conductive sockets on the board. However, this method has several drawbacks: First, leakage between the conductive socket and the circuit board can seriously endanger vehicle safety. Second, the current structure is complex, the manufacturing process is difficult, and there are numerous connecting cables between various electronic components, resulting in long assembly times, low efficiency, and high manufacturing costs. Third, the current structure is intricate, large in size and weight, while internal operating space is limited, making assembly difficult and hindering the ability to quickly connect and disconnect components. Utility Model Content

[0003] To address one or more of the aforementioned problems, this utility model provides an integrated quick-connect dual-core connector panel module.

[0004] According to one aspect of the present invention, the integrated quick-connect dual-core connector panel module includes: an integrated panel, a protective end shell with an upper opening in the middle of the integrated panel, a high-voltage dual-core base shell with an upper opening at one lateral end and two low-voltage adapter shells with front and rear symmetrical openings and upper and lower openings at the other lateral end, and two plug-in terminals with positive and negative terminals with front and rear symmetrical openings inside the high-voltage dual-core base shell.

[0005] The dual-core plug assembly has two sockets, one for positive and one for negative, inside its dual-core plug housing. The dual-core plug housing is directly connected to the high-voltage dual-core base housing, and the socket ends are connected to the plug terminals. The dual-core plug housing is fixedly connected to the dual-core plug assembly through a secondary locking assembly.

[0006] MSD fuse protector, the MSD fuse protector is plugged into the protection end housing;

[0007] The low-voltage output plug and low-voltage input plug are respectively plugged into the upper end of the two low-voltage adapter shells.

[0008] In some embodiments, the secondary locking assembly includes a first rotary handle and a first locking element;

[0009] The front and rear walls of the dual-core plug housing are hinged to a first rotating handle, and a first locking member is laterally slidably connected in the locking slide of the dual-core plug housing; when the first rotating handle is rotated to the first locking position, the first locking member is pushed into the locking hole of the first rotating handle, thereby locking and fixing the dual-core plug assembly for the second time.

[0010] In some embodiments, the hinge holes of the two end wing plates of the first rotary handle are rotatably connected to the fixed pin shaft of the double-core plug housing; the moving locking teeth of the wing plates rotate into the fixed limiting groove of the plug end, and the fixed locking teeth of the plug end rotate into the rotation limiting groove of the wing plate to achieve one-time locking.

[0011] In some embodiments, the lock body of the first locking member is provided with a central elastic locking plate and lateral elastic locking plates symmetrically arranged at both ends. The lock body is laterally slidably connected in the locking slide of the double-core plug housing. When the first locking member is pushed, the central elastic locking plate enters the central lock hole of the first rotating handle and the lateral elastic locking plates enter the lock holes on both sides, thereby achieving secondary locking.

[0012] In some embodiments, the intermediate elastic locking plate is integrally formed on the central hole of the lock body of the first lock, and the lateral elastic locking plates are integrally formed on the two side holes of the lock body of the first lock, with the locking plates, the front and rear walls of the holes, and one end wall forming a gap.

[0013] In some implementations, the lower ends of the two low-voltage adapter shells are respectively connected to a cabinet adapter input socket and a cabinet adapter output socket. The cabinet adapter input socket is connected to a low-voltage output plug, and the cabinet adapter output socket is connected to a low-voltage input plug.

[0014] In some embodiments, the housing of the MSD fuse protector is hinged to a second rotary handle, and the rear end of the second rotary handle is locked and fixed by a second locking member;

[0015] Alternatively, the structure of the second rotary handle may be basically the same as that of the first rotary handle; the structure of the second locking component may be basically the same as that of the first locking component.

[0016] In some embodiments, a high-voltage interlocking pin is provided between the two plug ends, and a high-voltage interlocking socket component is provided at each of the two socket ends to cooperate with the high-voltage interlocking pin.

[0017] In some implementations, the dual-core plug assembly is a dual-core straight connector or a dual-core elbow connector.

[0018] In some implementations, the integrated panel is injection molded from a single piece of plastic and glass fiber, and all leakage points are treated with silicone rubber dispensing.

[0019] The integrated quick-connect dual-core connector panel module features a dual-core plug assembly with positive and negative quick-connect integrated panel and a high-voltage dual-core housing. The internal structure is connected by copper busbars and secured by a first rotating handle and a first locking element, effectively achieving high-voltage quick-connect functionality. The MSD fuse protector is vertically installed in the center of the integrated panel, followed by the vertical installation of the low-voltage output plug, low-voltage input plug, housing adapter input socket, and housing adapter output socket, enabling rapid insertion. Its beneficial effects are as follows: First, the quick-connect installation and secondary locking of the dual-core plug assembly and high-voltage dual-core housing effectively prevent leakage from endangering vehicle safety; Second, the structure has a simple assembly process, and all parts are integrated and can be quickly disassembled and assembled, resulting in high assembly efficiency and less time consumption, effectively reducing costs; Third, the structure is simple, small in size after molding, and not easily deformed, making it easy to assemble even in small operating spaces, effectively achieving quick assembly and switching; Fourth, the dual-core plug assembly of the quick-connect two-core connector structure allows for direct plugging and unplugging, and is more maintainable, allowing for quick replacement of parts for repair, while also facilitating compatibility with cables of different diameters. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of an integrated quick-connect dual-core connector panel module according to one embodiment of the present invention.

[0021] Figure 2 for Figure 1 The exploded 3D view of the integrated quick-connect dual-core connector panel module shown.

[0022] Figure 3 for Figure 2 A three-dimensional schematic diagram of the first rotary handle shown;

[0023] Figure 4 for Figure 2 A three-dimensional schematic diagram of the first locking component shown;

[0024] Figure 5 for Figure 1 A front view schematic diagram of the integrated panel shown;

[0025] Integrated panel 01, high voltage dual core housing 010, protection end housing 011, low voltage adapter housing 012, plug-in end 013, fixed locking tooth 014, fixed limit groove 015, high voltage interlocking pin 016.

[0026] Dual-core plug assembly 02, socket end 021, locking slide 022;

[0027] MSD fuse protector 03, second rotary handle 031, second locking element 032;

[0028] Low-voltage output plug 04; Low-voltage input plug 05;

[0029] Enclosure input socket 06; Enclosure output socket 07;

[0030] First rotary handle 08, elastic pressure head 081, wing plate 082, movable locking tooth 083, rotation limit groove 084;

[0031] First locking component 09, lock body 090, middle elastic locking plate 091, lateral elastic locking plate 092, pushing vertical plate 093, upper pressure block 094. Detailed Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to the directions in the accompanying drawings, while the terms "inner" and "outer" refer to the directions toward or away from the geometric center of a specific component, respectively.

[0033] Figures 1 to 5 An integrated quick-connect dual-core connector panel module according to one embodiment of the present invention is schematically shown. As shown, the integrated quick-connect dual-core connector panel module includes:

[0034] Integrated panel 01, integrated panel 01 has a protective end shell 011 with an upper opening in the middle, a high voltage dual core base shell 010 with an upper opening at one end of its horizontal direction, and two low voltage adapter shells 012 with front and back symmetrical and upper and lower openings at the other end of its horizontal direction. The high voltage dual core base shell 010 has two plug-in terminals 013 with positive and negative poles symmetrically arranged in front and back.

[0035] The dual-core plug assembly 02 has a dual-core plug housing 020 with two socket ends 021 for positive and negative terminals. The dual-core plug housing 020 is directly connected to the high-voltage dual-core base housing 010, and the socket ends 021 are connected to the plug-in end 013. The dual-core plug housing 020 is fixedly connected to the dual-core plug assembly 02 by a secondary locking assembly. A preferred structure of the secondary locking assembly is as follows: it includes a first rotating handle 08 and a first locking member 09. The first rotating handle 08 is hinged to the front and rear walls of the dual-core plug housing 020. The first locking member 09 is laterally slidably connected in the locking slide 022 of the dual-core plug housing 020. When the first rotating handle 08 is rotated to the primary locking position, the first locking member 09 is pushed into the locking hole of the first rotating handle 08, thereby secondary locking and fixing the dual-core plug assembly 02. This secondary locking assembly, through the first rotating handle 08 and the first locking member 09, achieves secondary locking and fixing, effectively realizing the high-voltage quick-connect function. The dual-core plug assembly 02 is preferably a dual-core straight connector or a dual-core elbow connector.

[0036] MSD fuse protector 03, MSD fuse protector 03 is plugged into the protection end shell 011;

[0037] The low-voltage output plug 04 and the low-voltage input plug 05 are respectively plugged into the upper end of the two low-voltage adapter shells 012.

[0038] Preferably, the lower ends of the two low-voltage adapter shells 012 are respectively connected to the enclosure adapter input socket 06 and the enclosure adapter output socket 07. The enclosure adapter input socket 06 is connected to the low-voltage output plug 04, and the enclosure adapter output socket 07 is connected to the low-voltage input plug 05.

[0039] The integrated quick-connect dual-core connector panel module's dual-core plug assembly 02 has a positive and negative quick-connect integrated panel 01 with a high-voltage dual-core housing 010. The internal structure is connected by copper busbars and is locked in place by a secondary locking assembly, effectively achieving the high-voltage quick-connect function. The MSD fuse protector 03 is vertically installed in the middle of the integrated panel 01, followed by the vertical installation of the low-voltage output plug 04, low-voltage input plug 05, housing adapter input socket 06, and housing adapter output socket 07, thus achieving rapid insertion. Its beneficial effects are as follows: First, the quick-connect installation and secondary locking of the dual-core plug assembly 02 and the high-voltage dual-core housing 010 effectively prevent leakage from endangering vehicle safety; Second, the structure of this mechanism has low assembly difficulty, and all parts are integrated and can be quickly disassembled and assembled, resulting in high assembly efficiency and less time consumption, effectively reducing costs; Third, the structure is simple, small in size after molding and not easily deformed, and is easy to assemble even in a small operating space, effectively achieving quick assembly and switching; Fourth, the dual-core plug assembly 02 with quick-connect two-core connector structure can be directly plugged in and unplugged, and has stronger maintainability. Parts can be quickly replaced and repaired through the quick-connect connector structure, while also being easy to adapt to cables of different diameters.

[0040] Furthermore, the hinge holes of the two end wing plates 082 of the first rotary handle 08 are rotatably connected to the fixed pin shaft of the double-core plug housing 020;

[0041] The inner end of the wing plate 082 is provided with a movable locking tooth 083 and a rotation limiting groove 084, and the insertion end 013 is provided with a fixed locking tooth 014 and a fixed limiting groove 015. The movable locking tooth 083 rotates into the fixed limiting groove 015 and the fixed locking tooth 014 rotates into the rotation limiting groove 084, thereby achieving one-time locking. Its beneficial effects are: this setting is easy to assemble and has high fastening performance.

[0042] Furthermore, the lock body 090 of the first locking component 09 is provided with a central elastic locking plate 091 and lateral elastic locking plates 092 symmetrically arranged at both ends. The lock body 090 is laterally slidably connected within the locking slide 022 of the double-core plug housing 020. When the first locking component 09 is pushed, the central elastic locking plate 091 enters the central lock hole of the first rotating handle 08, and the lateral elastic locking plates 092 enter the lock holes on both sides, thereby achieving secondary locking. Its effect is that this arrangement further improves the tightness and ensures secure fastening.

[0043] Preferably, the intermediate elastic locking plate 091 is integrally formed on the central hole of the lock body 090 of the first locking member 09, and the lateral elastic locking plates 092 are integrally formed on the two side holes of the lock body 090 of the first locking member 09, with gaps formed between the locking plates, the front and rear walls of the holes, and one end wall. The beneficial effect is that this arrangement ensures that each locking plate has good elasticity, facilitating installation and fastening.

[0044] Preferably, the inner end of the lock body 090 is provided with a push plate 093, and the push plate 093 is provided with an upper pressure block 094. The first rotating handle 08 is provided with an elastic pressure head 081. The upper pressure block 094 presses the elastic pressure head 081 downward to press the housing. The beneficial effects are: this arrangement facilitates operation and further improves the locking tightness.

[0045] Furthermore, the housing of the MSD fuse protector 03 is hinged to the second rotating handle 031, and the rear end of the second rotating handle 031 is locked and fixed by the second locking member 032;

[0046] The structure of the second rotary handle 031 is basically the same as that of the first rotary handle 08; the structure of the second locking component 032 is basically the same as that of the first locking component 09. Its advantages are: this design facilitates installation and fixation, provides good stability, and is less prone to loosening and subsequent protection failure.

[0047] Furthermore, both the positive and negative plug terminals 013 are equipped with high-voltage inserts and shielding inside the housing; both the positive and negative plug terminals 021 are equipped with slots that cooperate with the high-voltage inserts and shielding inside the plug; the beneficial effects are: the plug terminals with this configuration effectively achieve shielding of the positive and negative poles, are safe and not prone to leakage, have a compact structure and small overall size.

[0048] A high-voltage interlocking pin 016 is provided between the two plug terminals 013, and a high-voltage interlocking socket component that mates with the high-voltage interlocking pin 016 is provided between the two socket terminals 021. The beneficial effect is that the two high-voltage terminals share a single interlocking structure, further reducing the size of components and modules.

[0049] Preferably, the integrated panel 01 is injection molded from a single piece of plastic and glass fiber, and all leakage points are treated with silicone rubber adhesive. The beneficial effect is that this design further reduces electrical leakage points, minimizing the serious safety hazards posed by electrical leakage.

[0050] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and all such modifications and improvements fall within the protection scope of this utility model.

Claims

1. An integrated quick-connect dual-core connector panel module, characterized in that, include: An integrated panel (01) is provided with an open protective end shell (011) in the middle, an open high voltage dual core base shell (010) at one end of its horizontal direction, and two symmetrical low voltage adapter shells (012) with open top and bottom at the other end of its horizontal direction. The high voltage dual core base shell (010) is provided with two plug-in terminals (013) for positive and negative poles symmetrically arranged in front and back. A dual-core plug assembly (02) has two socket ends (021) with positive and negative poles inside the dual-core plug housing (020) of the dual-core plug assembly (02). The dual-core plug housing (020) is directly connected to the high-voltage dual-core base housing (010) and the socket ends (021) are connected to the plug end (013). The dual-core plug housing (020) is fixedly connected to the dual-core plug assembly (02) through a secondary locking assembly. MSD fuse protector (03), which is plugged into the protection end shell (011). The low-voltage output plug (04) and the low-voltage input plug (05) are respectively plugged into the upper ends of the two low-voltage adapter shells (012).

2. The integrated quick-connect dual-core connector panel module according to claim 1, characterized in that, The secondary locking assembly includes a first rotating handle (08) and a first locking element (09); The front and rear walls of the dual-core plug housing (020) are hinged to a first rotating handle (08), and a first locking member (09) is laterally slidably connected in the locking slide (022) of the dual-core plug housing (020); the first rotating handle (08) is rotated to the first locking position, and the first locking member (09) is pushed into the locking hole of the first rotating handle (08), thereby locking and fixing the dual-core plug assembly (02) for the second time.

3. The integrated quick-connect dual-core connector panel module according to claim 2, characterized in that, The hinge holes of the two end wing plates (082) of the first rotary handle (08) are rotatably connected to the fixed pin shaft of the double-core plug housing (020); the movable locking teeth (083) of the wing plate (082) are rotated into the fixed limiting groove (015) of the plug end (013), and the fixed locking teeth (014) of the plug end (013) are rotated into the rotation limiting groove (084) of the wing plate (082), thereby achieving one-time locking.

4. The integrated quick-connect dual-core connector panel module according to claim 2, characterized in that, The lock body (090) of the first lock (09) is provided with a middle elastic locking piece (091) and lateral elastic locking pieces (092) symmetrically arranged at both ends. The lock body (090) is laterally slidably connected in the locking slide (022) of the double-core plug shell (020). When the first lock (09) is pushed, the middle elastic locking piece (091) enters the middle lock hole of the first rotating handle (08) and the lateral elastic locking pieces (092) enter the lock holes on both sides, thereby realizing secondary locking.

5. The integrated quick-connect dual-core connector panel module according to claim 4, characterized in that, The intermediate elastic locking piece (091) is integrally formed on the middle hole of the lock body (090) of the first lock (09), and the lateral elastic locking piece (092) is integrally formed on the two side holes of the lock body (090) of the first lock (09). The locking piece, the front and rear walls of the hole, and one end wall form a gap.

6. The integrated quick-connect dual-core connector panel module according to claim 1, characterized in that, The lower ends of the two low-voltage adapter shells (012) are respectively connected to the box adapter input socket (06) and the box adapter output socket (07). The box adapter input socket (06) is connected to the low-voltage output plug (04), and the box adapter output socket (07) is connected to the low-voltage input plug (05).

7. The integrated quick-connect dual-core connector panel module according to claim 1, characterized in that, The outer shell of the MSD fuse protector (03) is hinged to the second rotating handle (031), and the rear end of the second rotating handle (031) is locked and fixed by the second locking member (032); Alternatively, the structure of the second rotary handle (031) is basically the same as that of the first rotary handle (08); the structure of the second lock (032) is basically the same as that of the first lock (09).

8. The integrated quick-connect dual-core connector panel module according to claim 1, characterized in that, A high-voltage interlocking pin (016) is provided between the two plug ends (013), and a high-voltage interlocking socket component that mates with the high-voltage interlocking pin (016) is provided on the two socket ends (021).

9. The integrated quick-connect dual-core connector panel module according to claim 1, characterized in that, The dual-core plug assembly (02) is a dual-core straight connector or a dual-core elbow connector.

10. The integrated quick-connect dual-core connector panel module according to claim 1, characterized in that, The integrated panel (01) is injection molded from plastic and glass fiber in one piece, and all its leakage points are treated with silicone rubber dispensing.

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