Rail transit vehicle wire harness and connector fixing support

By designing a mounting bracket for rail transit vehicle wiring harnesses and connectors, and adopting a combined structure of connector mounting plates, pipe clamps, and mounting bases, the problem of unreliable connector fixing at the wiring harness end was solved, achieving stable connector installation and simplified maintenance, thus reducing costs.

CN223552959UActive Publication Date: 2025-11-14CRRC PUZHEN BOMBARDIER TRANSPORTATION SYST CO LTD
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Patent Information

Application Number
CN202422806744.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-14
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

In existing rail transit vehicles, the connectors at the wire harness end are not securely fixed, posing a risk of failure. Furthermore, replacing the connectors is labor-intensive and inconvenient for maintenance.

Method used

A mounting bracket for rail transit vehicle wiring harnesses and connectors is designed. It adopts a combination structure of connector mounting plate, pipe clamp block, mounting base and connecting plate. The wiring harness is reliably fixed and the connector is stably installed through fastener connection. Disassembly is simple.

Benefits of technology

It achieves reliable fixation of wire harnesses and connectors, reduces the risk of connector failure, simplifies the maintenance process, reduces workload and cost, and has a simple and modular structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of rail transit vehicles, and relates to a rail transit vehicle wire harness and connector fixing support. Comprising a connector mounting plate (1), a pipe clamp clamping block (2), a mounting seat (3) and a connecting plate (5), the upper portion of the mounting seat (3) is connected with the connecting plate (5), the lower portion of the mounting seat (3) is connected with the pipe clamp clamping block (2), and the side face of the mounting seat (3) is connected with the connector mounting plate (1). The fixing support for the wire harness and the connector of the rail transit vehicle is simple in structure, the wire harness and the connector can be conveniently and reliably fixed, the wire harness and the connector are easy to assemble and disassemble, the weight is light, the cost is low, the structure is modularized, and the fixing support can be widely applied to the rail transit vehicle.
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Description

Technical Field

[0001] This utility model belongs to the field of rail transit vehicle technology, and more specifically, it relates to a rail transit vehicle wiring harness and connector fixing bracket. Background Technology

[0002] Rail transit vehicles involve a support structure for fixing pipelines based on the coupler mounting base. The main function of this structure is to fix the wiring harness and connectors from the coupler to the electrical cabinet. The coupler adopts a fully automatic close-connection coupler-slower device that integrates mechanical, pneumatic, and electrical systems. The electrical connector is a functional module in the fully automatic close-connection coupler-slower device that performs automatic connection and disconnection of circuits between train sets. With the automatic coupling and uncoupling of the mechanical coupler, the automatic coupling and disconnection of electrical lines between train sets is realized. The realization of the coupler function is inseparable from the wiring harness connection, and ensuring the reliable fixation of the wiring harness during vehicle operation is very important. In existing vehicles, the coupler wiring harness is fixed by pipe clamps, one end of the connector is mounted on the fireproof plate at the end of the vehicle, and the other end of the connector is directly plugged into it, with fixation relying solely on the connector's own shell. There is a risk of connector failure during vehicle operation, and replacing the connector at the fireproof plate end is labor-intensive. Therefore, it is necessary to design a structure to optimize this process.

[0003] The existing vehicle coupler-to-electrical cabinet wiring typically requires connectors to connect the coupler harness and the electrical cabinet harness. Connectors are divided into pin modules and socket modules. The socket module connector (equipment-side connector) is fixedly mounted on a fireproof plate, while the pin module connector (harness-side connector) connects to the coupler harness. The equipment-side connector is entirely mounted on the fireproof plate of the vehicle's end structure, with the electrical cabinet mounted above it. The harness-side connector directly plugs into the equipment-side connector and connects to the electrical cabinet to achieve electrical circuit connectivity. This presents the following technical drawbacks: 1) Harness-side connector fixation issues. The coupler harness-side connector is only fixed to the equipment-side connector by its own shell, posing a risk of connector failure under long-term vehicle operation. 2) Maintainability issues. The equipment-side connector module is mounted on the fireproof plate, resulting in significant workload for later maintenance and replacement. This requires disassembling the electrical cabinet, re-verifying the relevant harness insulation withstand voltage test, and re-adjusting the signal equipment within the electrical cabinet.

[0004] Existing technology includes a specification titled "Wire Harness Installation Device and Rail Transit Vehicle," with publication number CN218386522U. This specification discloses a wire harness installation device comprising a fastener, a clamp disposed on the fastener for allowing the wire harness to pass through, and an adjusting pad disposed on the fastener and adjacent to the clamp, wherein at least one clamp is provided. The wire harness installation device of this invention has a simple structure, facilitates the installation of wire harnesses on rail transit vehicles, ensures reliable wire harness fixation, and reduces weight and cost. This invention also discloses a rail transit vehicle. However, this technology does not address the technical problem and solution of this application. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a rail transit vehicle wire harness and connector fixing bracket that is simple in structure, can conveniently and reliably fix wire harnesses and connectors, and is easy to install and disassemble, lightweight, low in cost, and modular in structure, and can be widely used in rail transit vehicle applications.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] This utility model is a fixing bracket for rail transit vehicle wiring harness and connector, including a connector mounting plate, a pipe clamp block, a mounting base, and a connecting plate. The upper part of the mounting base is connected to the connecting plate, the lower part of the mounting base is connected to the pipe clamp block, and the side of the mounting base is connected to the connector mounting plate.

[0008] The connecting plate includes a horizontal part and a vertical part, which are L-shaped.

[0009] The connector mounting plate includes a horizontal part and a vertical part, which are L-shaped.

[0010] The connector mounting plate is provided with a connector mounting opening, and the connector mounting plate portion along the edge of the connector mounting opening is provided with mounting holes.

[0011] The horizontal part of the connecting plate is fixedly connected to the mounting base by fasteners.

[0012] The horizontal part of the connector mounting plate is fixedly connected to the mounting base by fasteners.

[0013] The connector mounting opening is located on the vertical part of the connector mounting plate.

[0014] Each side of the mounting base is connected to a connector mounting plate.

[0015] The connector mounting plate, pipe clamp block, mounting base, and connecting plate are all made of metal.

[0016] Each side of the upper part of the mounting base is connected to a connecting plate, and the vertical part of the connecting plate of each connecting plate is connected to the bottom of the vehicle body.

[0017] The working principle and beneficial effects of this utility model are as follows:

[0018] The rail transit vehicle wiring harness and connector fixing bracket of this utility model is structurally configured with a connector mounting plate, a pipe clamp block, a mounting base, and a connecting plate. The upper part of the mounting base is connected to the connecting plate, and the mounting base and the connecting plate are fixedly connected. The connecting plate is connected to the vehicle body, thus fixing the relative position of the mounting base and the vehicle body. The mounting base is the foundation for arranging related components. The lower part of the mounting base is connected to the pipe clamp block, which is a structure formed by combining two C-shaped components and connected by fasteners. When separated, it is easy to insert the wiring harness, and when fixed, it can reliably clamp and fix the wiring harness. The side of the mounting base is connected to the connector mounting plate, which is located at the position where the connector needs to be placed. The connector (including the wiring harness end connector and the equipment end connector) is fixedly connected to the connector mounting plate by fasteners, ensuring that the connector position is fixed after connection, and convenient and quick disassembly. In this way, the wiring harness is fixed by the pipe clamp block, and the connector is fixed by the connector mounting plate, thereby reliably constraining the direction and position of the wiring harness, while ensuring the stability of the connector insertion and ensuring the reliability of the connector operation. Attached Figure Description

[0019] The following is a brief explanation of the contents depicted in the accompanying drawings and the markings therein:

[0020] Figure 1 This is a structural schematic diagram of the rail transit vehicle wiring harness and connector fixing bracket described in this utility model;

[0021] Figure 2 This is a structural schematic diagram of the rail transit vehicle wiring harness and connector fixing bracket described in this utility model;

[0022] Figure 3 This is a structural schematic diagram of the rail transit vehicle wiring harness and connector fixing bracket described in this utility model;

[0023] The labels in the attached diagram are as follows: 1. Connector mounting plate; 2. Pipe clamp block; 3. Mounting base; 4. Fastener; 5. Connecting plate; 6. Horizontal part of connecting plate; 7. Vertical part of connecting plate; 8. Horizontal part of connector mounting plate; 9. Vertical part of connector mounting plate; 10. Connector mounting opening; 11. Mounting hole; 12. Vehicle body; 13. Vehicle end fireproof plate; 14. Coupler; 15. Wiring harness end connector; 16. Equipment end connector; 17. Coupler mounting base. Detailed Implementation

[0024] The following description, with reference to the accompanying drawings, provides a more detailed explanation of the specific embodiments of this utility model, including the shape and structure of each component, the relative positions and connections between the parts, the functions and working principles of each part:

[0025] As attached Figure 1 - Appendix Figure 3 As shown, this utility model is a fixing bracket for a rail transit vehicle wiring harness and connector, including a connector mounting plate 1, a pipe clamp block 2, a mounting base 3, and a connecting plate 5. The upper part of the mounting base 3 is connected to the connecting plate 5, the lower part of the mounting base 3 is connected to the pipe clamp block 2, and the side of the mounting base 3 is connected to the connector mounting plate 1. The above structure addresses the shortcomings of the prior art by proposing an improved technical solution. In the structural setup, connector mounting plate 1, pipe clamp block 2, mounting base 3, and connecting plate 5 are respectively arranged. The upper part of mounting base 3 is connected to connecting plate 5, and the mounting base and connecting plate are fixedly connected. The connecting plate is connected to the vehicle body, thus fixing the relative position of the mounting base and the vehicle body. The mounting base is the foundation for arranging related components. The lower part of mounting base 3 is connected to pipe clamp block 2, which is a structure formed by combining two C-shaped components and connected by fasteners. When separated, it is easy to insert the wire harness, and when fixed, it can reliably clamp and fix the wire harness. The side of mounting base 3 is connected to connector mounting plate 1, which is located at the position where the connector needs to be placed. The connector (including wire harness end connector and device end connector) is fixedly connected to connector mounting plate 1 by fasteners 4, ensuring that the connector position is fixed after connection and that disassembly is convenient and quick. In this way, the wire harness is fixed by pipe clamp block 2, and the connector is fixed by connector mounting plate 1, thereby reliably constraining the direction and position of the wire harness, while ensuring the stability of connector insertion and ensuring the reliability of connector operation. The rail transit vehicle wiring harness and connector fixing bracket described in this utility model has a simple structure, which can conveniently and reliably fix the wiring harness and connector. Furthermore, the wiring harness and connector are easy to install and disassemble, lightweight, low-cost, and modular in structure, and can be widely used in rail transit vehicle applications.

[0026] The connecting plate 5 includes a horizontal part 6 and a vertical part 7, which are L-shaped. In this structure, the horizontal part 6 and the vertical part 7 are an integral unit, formed by bending the plate, which is simple to process, has good overall strength, and provides a certain buffering effect, effectively meeting the requirements.

[0027] The connector mounting plate 1 includes a horizontal portion 8 and a vertical portion 9, which are L-shaped. In this structure, the horizontal portion 8 and the vertical portion 9 are integral, formed by bending a single piece of plate. This simplifies processing, provides good overall strength, and offers a certain degree of cushioning, effectively meeting the connector placement requirements.

[0028] The connector mounting plate 1 is provided with a connector mounting opening 10, and a mounting hole 11 is provided at the edge of the connector mounting opening 10 on the connector mounting plate 1. In the above structure, the connector mounting opening 10 is used to hold the connector, and the connection part of the connector fits against the edge of the connector mounting opening 10 on the connector mounting plate 1, which facilitates the connection with fasteners.

[0029] The horizontal portion 6 of the connecting plate 5 is fixedly connected to the mounting base 3 via fasteners 4. With this structure, the fasteners facilitate a convenient and reliable connection of the connecting plate 5. Two connecting plates are provided, symmetrically arranged, and reliably connected to protruding parts of the vehicle body.

[0030] The horizontal portion 8 of the connector mounting plate 1 is fixedly connected to the mounting base 3 via fasteners 4. One connector mounting plate 1 is connected to each side of the mounting base 3. With this structure, the fasteners facilitate a convenient and reliable connection of the connector mounting plates 1. Two connector mounting plates 1 are provided, symmetrically arranged, one for mounting the device end connector 16 and the other for fixing the wire harness end connector 15, reliably meeting the requirements.

[0031] The connector mounting opening 10 is located on the vertical portion 9 of the connector mounting plate. This structure adapts to the connector's orientation, ensuring that the connector is perpendicular to the vehicle body after being fixed.

[0032] The connector mounting plate 1, pipe clamp block 2, mounting base 3, and connecting plate 5 are all made of metal. The aforementioned structure features high strength and a long service life for each component.

[0033] Each side of the upper part of the mounting base 3 is connected to a connecting plate 5, and the vertical part 7 of each connecting plate 5 is connected to the bottom of the vehicle body 12. In the above structure, the two connecting plates 5 are connected to the corresponding parts of the vehicle body 12 by fasteners 4, and the connection is stable.

[0034] The rail transit vehicle wiring harness and connector fixing bracket of this utility model has a mounting base 3 connected to a connecting plate 5 at its upper part. The mounting base and the connecting plate are fixedly connected, and the connecting plate is connected to the vehicle body, thus fixing the relative position of the mounting base and the vehicle body. The mounting base is the foundation for arranging related components. The lower part of the mounting base 3 is connected to a pipe clamp block 2, which is a structure formed by combining two C-shaped components and connected by fasteners. When separated, it is easy to insert the wiring harness, and when fixed, it can reliably clamp and fix the wiring harness. The side of the mounting base 3 is connected to a connector mounting plate 1, which is located at the position where the connector needs to be arranged. The connector (including the wiring harness end connector and the equipment end connector) is fixedly connected to the connector mounting plate 1 by fasteners 4, ensuring that the connector position is fixed after connection and that disassembly is convenient and quick. The wiring harness is fixed by the pipe clamp block 2, and the connector is fixed by the connector mounting plate 1, thereby reliably constraining the direction and position of the wiring harness, while ensuring the stability of the connector insertion and ensuring the reliability of the connector operation.

[0035] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any improvements made using the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A mounting bracket for a wiring harness and connector in a rail transit vehicle, characterized in that: It includes a connector mounting plate (1), a pipe clamp block (2), a mounting base (3), and a connecting plate (5). The upper part of the mounting base (3) is connected to the connecting plate (5), the lower part of the mounting base (3) is connected to the pipe clamp block (2), and the side of the mounting base (3) is connected to the connector mounting plate (1).

2. The rail transit vehicle wiring harness and connector fixing bracket according to claim 1, characterized in that: The connecting plate (5) includes a horizontal part (6) and a vertical part (7), which are L-shaped.

3. The rail transit vehicle wiring harness and connector fixing bracket according to claim 1 or 2, characterized in that: The connector mounting plate (1) includes a horizontal part (8) and a vertical part (9), which are L-shaped.

4. The rail transit vehicle wiring harness and connector fixing bracket according to claim 1 or 2, characterized in that: The connector mounting plate (1) is provided with a connector mounting opening (10), and the connector mounting plate (1) is provided with mounting holes (11) at the edge of the connector mounting opening (10).

5. The rail transit vehicle wiring harness and connector fixing bracket according to claim 2, characterized in that: The horizontal part (6) of the connecting plate (5) is fixedly connected to the mounting base (3) by fasteners (4).

6. The rail transit vehicle wiring harness and connector fixing bracket according to claim 3, characterized in that: The horizontal part (8) of the connector mounting plate (1) is fixedly connected to the mounting base (3) by fasteners (4).

7. The rail transit vehicle wiring harness and connector fixing bracket according to claim 4, characterized in that: The connector mounting opening (10) is provided on the vertical part (9) of the connector mounting plate.

8. The rail transit vehicle wiring harness and connector fixing bracket according to claim 1 or 2, characterized in that: Each side of the mounting base (3) is connected to a connector mounting plate (1).

9. The rail transit vehicle wiring harness and connector fixing bracket according to claim 1 or 2, characterized in that: The connector mounting plate (1), pipe clamp block (2), mounting base (3), and connecting plate (5) are all made of metal.

10. The rail transit vehicle wiring harness and connector fixing bracket according to claim 3, characterized in that: Each side of the upper part of the mounting base (3) is connected to a connecting plate (5), and the vertical part (7) of the connecting plate of each connecting plate (5) is connected to the bottom of the vehicle body (12).

Citation Information

Patent Citations

  • Wire harness mounting device and rail transit vehicle

    CN218386522U