Temperature-controllable ultrasonic oscillation soaking equipment

Abstract

The temperature-controllable ultrasonic oscillation soaking equipment comprises a machine body, a soaking box is arranged in an inner cavity of the machine body, the bottom of the soaking box is connected with a stirring mechanism, and the upper portion of the soaking box is connected with a temperature control oscillation mechanism; by arranging the temperature control oscillation mechanism, the temperature of the soaking liquid in the soaking box can be controlled through the temperature control oscillation mechanism, so that the temperature stability in the pickling process is ensured, ultrasonic oscillation is carried out while soaking is carried out, and the permeation effect of a moisture retention agent and the quality of food can be ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to food processing technical field, concretely relates to a controllable temperature's ultrasonic oscillation soaking equipment. BACKGROUND

[0002] Soaking is a common processing method, by penetrating into the food inside salt or other condiments, moisture retention agent etc., not only can increase the flavor of food, but also can prolong the shelf life of food, the traditional curing method is mainly to soak the food in curing liquid, but due to the influence of the material, shape and other factors of food, the penetration speed and penetration effect of curing liquid will be different. Ultrasonic oscillation is widely used in cleaning various objects, its principle is through the cavitation effect of ultrasonic wave, the micro-bubble in liquid forms and collapses rapidly, thereby generating strong impact force, which can effectively clean the dirt on the surface of the object, in addition, ultrasonic oscillation can also accelerate the transmission of substances in liquid, improve the penetration effect.

[0003] The existing technology for some meaty food, such as whole fish, the existing whole fish curing technology mainly relies on manual stirring or mechanical stirring paddle to promote absorption, and the curing liquid is difficult to quickly penetrate into the inside of the whole fish, so a long curing time is required, which is 24-48 hours according to the fish species and taste requirements. This method not only has high labor intensity, but also in the curing process, if the fish bodies are extruded, the stirring is insufficient, which will lead to uneven curing or damage to the fish meat, affect the appearance and taste of the product, and improper temperature control exists food safety risk. UTILITY MODEL CONTENTS

[0004] A controllable temperature ultrasonic oscillation soaking equipment, including the body, the inner chamber of the body is equipped with soaking box, the bottom of soaking box is connected with stirring mechanism, and the upper side is connected with temperature control oscillation mechanism;The top of the body is provided with a second motor, and the upper end of the second motor is provided with a lead screw, and the surface of the lead screw is provided with a threaded sleeve, and the threaded sleeve is connected with a mounting plate;

[0005] The temperature control oscillation mechanism includes an oscillation probe, a temperature sensor, a fixed plate and a temperature controller, the oscillation probe and the temperature sensor are connected with the mounting plate, and the bottom is located in the inner chamber of the soaking box;The fixed plate is fixed to the top of the soaking box, and the temperature controller 64 is installed on the fixed plate and located in the inner chamber of the soaking box.

[0006] The fixed plate has four, which are located at the four corners of the soaking box.

[0007] The stirring mechanism includes a first motor, the first motor is installed at the bottom of the soaking box, the output end of the first motor is provided with a transmission rod, the side surface of the transmission rod is provided with a stirring frame, and the stirring frame is located in the inner chamber of the soaking box.

[0008] The stirring frame is located in the center of the soaking box in the horizontal direction, and has a structure of being low in the middle and high on both sides; the oscillation probe and the temperature sensor are located above the lowest point of the stirring frame and are not in contact with the stirring frame.

[0009] The control box is installed on the left side of the machine body, and an operator is installed on the top of the control box; the temperature sensor is located on the left side of the oscillation probe; and the temperature sensor is interlocked with the temperature controller.

[0010] A through groove is formed in the right side of the soaking box, a connecting shaft is installed on the top of the inner wall of the through groove, a rotating plate rotatable along the connecting shaft is installed at the bottom of the connecting shaft, a fitting pad made of elastic material is installed at the bottom of the rotating plate, the fitting pad is fitted with the inner wall of the soaking box, and thus the fish and the soaking liquid can be stored after the rotating plate is closed, so that the fish can be soaked.

[0011] Mounting shafts are mounted on the left and right sides of the through groove, and blocking plates are mounted on the surfaces of the mounting shafts, the blocking plates are located outside the rotating plate, and the blocking plates can block the rotating plate to avoid liquid leakage or fish discharge caused by the rotating plate being squeezed and rotated to open.

[0012] A mounting groove is formed in the top of the machine body, a second motor is installed in the mounting groove, a lead screw is installed at the upper end of the second motor, and a screw sleeve is installed on the surface of the lead screw.

[0013] A limiting rod is installed on the top of the machine body, and the limiting rod penetrates and is in sliding connection with the mounting plate.

[0014] After the second motor is started, the lead screw is rotated, the mounting plate is moved up and down through the screw sleeve, and thus the movement of the temperature sensor and the oscillation probe on the mounting plate is realized, so that the temperature sensor and the oscillation probe can be put into the soaking liquid to detect the temperature of the soaking liquid and perform ultrasonic oscillation.

[0015] A rotating shaft is installed on the right side of the bottom of the inner cavity of the machine body, a connecting block is installed on the right side of the bottom of the soaking box and is in rotary connection with the rotating shaft, a first mounting seat is installed on the left side of the bottom of the inner cavity of the machine body, a first connecting seat is rotatably installed on the top of the first mounting seat, a second mounting seat is installed on the left side of the bottom of the soaking box, a second connecting seat is installed at the bottom of the second mounting seat, a hydraulic cylinder is installed on the top of the first connecting seat, and the free end of the hydraulic cylinder is connected with the bottom of the second connecting seat; after the hydraulic cylinder is started, the soaking box is pushed to rotate along the rotating shaft through the second connecting seat and the second mounting seat, and thus the soaking liquid and the fish are poured out.

[0016] The temperature-controllable ultrasonic oscillation soaking equipment has the following beneficial effects:

[0017] 1、By setting temperature control oscillation mechanism, the temperature of the soaking liquid in the soaking box can be controlled through the temperature control oscillation mechanism, the system temperature is monitored in real time, so that the temperature stability in the pickling process is ensured, and the ultrasonic oscillation is carried out at the same time of soaking, so as to ensure the penetration effect of the moisture retention agent and the quality of the food, and prevent the food safety risk caused by high temperature.

[0018] 2、By setting the stirring mechanism, the stirring mechanism can be continuously rotated after being started, so as to avoid fish body extrusion, ensure uniform stirring of fish and uniform penetration of moisture retention agent, seasoning and the like, and the rotating speed of the stirring mechanism can be adjusted according to the type and size of the fish, so as to ensure the best stirring effect and the smallest damage, and shorten the processing cycle. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole schematic view of the utility model;

[0020] Figure 2 It is a sectional structure schematic view of the utility model;

[0021] Figure 3 It is a first mounting seat three-dimensional structure schematic view of the utility model;

[0022] Figure 4 It is a sectional structure side view schematic view of the utility model;

[0023] The figure mark explanation: 1, machine body; 2, soaking box; 3, control box; 4, operator; 5, stirring mechanism; 51, first motor; 52, transmission rod; 53, stirring frame; 6, temperature control oscillation mechanism; 61, oscillation probe; 62, temperature sensor; 63, fixed plate; 64, temperature controller; 7, through slot; 8, connecting shaft; 9, rotating plate; 10, bonding pad; 11, mounting shaft; 12, blocking plate; 13, mounting groove; 14, second motor; 15, screw rod; 16, screw sleeve; 17, mounting plate; 18, limiting rod; 19, rotating shaft; 20, connecting block; 21, first mounting seat; 22, first connecting seat; 23, second mounting seat; 24, second connecting seat; 25, hydraulic cylinder. DETAILED DESCRIPTION

[0024] The embodiment of the utility model will be described in detail in combination with examples below, and the following examples are only used for illustrating the utility model, and should not be regarded as limiting the scope of the utility model.

[0025] Example 1

[0026] As shown in the figure, a controllable temperature ultrasonic oscillation soaking device comprises a body 1, an inner cavity of the body 1 is provided with a soaking box 2, the bottom of the soaking box 2 is connected with a stirring mechanism 5, and the upper portion of the soaking box 2 is connected with a temperature control oscillation mechanism 6; the top of the body 1 is provided with a second motor 14, the upper end of the second motor 14 is provided with a lead screw 15, the surface of the lead screw 15 is provided with a threaded sleeve 16, and the threaded sleeve 16 is connected with a mounting plate 17.

[0027] The temperature control oscillation mechanism 6 comprises an oscillation probe 61, a temperature sensor 62, a fixed plate 63 and a temperature controller 64, the oscillation probe 61 and the temperature sensor 62 are connected with the mounting plate 17 and located in the inner portion of the soaking box 2, the fixed plate 63 is fixed to the top of the soaking box 2, and the temperature controller 64 is mounted on the fixed plate 63 and located in the inner portion of the soaking box 2.

[0028] The fixed plate 63 is provided with four fixed plates, which are located at the four corners of the soaking box 2.

[0029] The stirring mechanism 5 comprises a first motor 51, the first motor 51 is mounted on the bottom of the soaking box 2, the output end of the first motor 51 is provided with a transmission rod 52, the side surface of the transmission rod 52 is provided with a stirring frame 53, and the stirring frame 53 is located in the inner portion of the soaking box 2.

[0030] The stirring frame 53 is located in the center of the soaking box 2 in the horizontal direction and has a structure of low in the middle and high on both sides, the oscillation probe 61 and the temperature sensor 62 are located above the lowest point of the stirring frame 53 and do not contact the stirring frame 53.

[0031] The left side of the body 1 is provided with a control box 3, the top of the control box 3 is provided with an operator 4, the temperature sensor 62 is located on the left side of the oscillation probe 61, and the temperature sensor 62 is interlocked with the temperature controller 64.

[0032] The soaking box 2 is provided with a through slot 7 on the right side, the top of the inner wall of the through slot 7 is provided with a connecting shaft 8, the bottom of the connecting shaft 8 is provided with a rotating plate 9 which can rotate along the connecting shaft 8, the bottom of the rotating plate 9 is provided with a fitting pad 10 made of elastic material, the fitting pad 10 is fitted with the inner wall of the soaking box 2, so that the fish and the soaking liquid can be stored after the rotating plate 9 is closed, and the fish can be soaked, and the right side of the body 1 is not surrounded.

[0033] The through slot 7 is provided with a mounting shaft 11 on the left and right sides, the surface of the mounting shaft 11 is provided with a blocking plate 12, the blocking plate 12 is located on the outer side of the rotating plate 9, the blocking plate 12 can block the rotating plate 9, and the situation that the fish is discharged after the liquid is leaked or the rotating plate 9 is squeezed and rotated to be opened during the soaking of the fish is avoided.

[0034] The top of the machine body 1 is provided with a mounting groove 13, the second motor 14 is mounted in the mounting groove 13, the upper end of the second motor 14 is provided with a lead screw 15, and the surface of the lead screw 15 is provided with a threaded sleeve 16.

[0035] The top of the machine body 1 is provided with a limiting rod 18, the limiting rod 18 penetrates through the mounting plate 17 and is in sliding connection with the mounting plate 17.

[0036] The second motor 14 drives the lead screw 15 to rotate after starting, the mounting plate 17 is driven by the threaded sleeve 16 to move up and down, so as to realize the movement of the temperature sensor 62 and the oscillation probe 61 on the mounting plate 17, and the temperature sensor 62 and the oscillation probe 61 are conveniently put into the soaking liquid to detect the temperature and perform ultrasonic oscillation.

[0037] The right side of the bottom of the inner cavity of the machine body 1 is provided with a rotating shaft 19, the right side of the bottom of the soaking tank 2 is provided with a connecting block 20, the connecting block 20 is in rotating connection with the rotating shaft 19; the left side of the bottom of the inner cavity of the machine body 1 is provided with a first mounting seat 21, the top of the first mounting seat 21 is provided with a first connecting seat 22, the left side of the bottom of the soaking tank 2 is provided with a second mounting seat 23, the bottom of the second mounting seat 23 is provided with a second connecting seat 24, the top of the first connecting seat 22 is provided with a hydraulic cylinder 25, and the free end of the hydraulic cylinder 25 is connected with the bottom of the second connecting seat 24; the hydraulic cylinder 25 drives the soaking tank 2 to rotate along the rotating shaft 19 through the second connecting seat 24 and the second mounting seat 23 after starting, so as to pour out the soaking liquid and fish.

[0038] Example 2

[0039] The equipment described in Example 1 is used, and the working process is as follows:

[0040] When in use, the fish to be marinated is put into the soaking tank 2, and the prepared soaking liquid is added, then the second motor 14 is started to rotate the screw rod 15, the screw sleeve 16 on the screw rod 15 drives the mounting plate 17 to move up and down, and the temperature sensor 62 and the oscillation probe 61 connected to the end of the mounting plate 17 are placed in the soaking liquid. The oscillation probe 61 vibrates ultrasonically in the soaking liquid, and the fish is marinated at a frequency of 20 kHz and a power of 500 W. The ultrasonic vibration accelerates the penetration of the soaking liquid into the fish. At the same time, the first motor 51 is started to drive the stirring frame 53 to stir the fish through the transmission rod 52. The first motor 51 stirs at a speed of 20 r / min, and the stirring frame rotates for 10 minutes and stops for 20 minutes. The total stirring time is 3 hours. According to the set parameters, the movement is repeated to ensure uniform stirring of the fish and uniform penetration of the seasoning. The speed of the stirring mechanism 5 can be adjusted according to the type and size of the fish to ensure the best stirring effect and the smallest damage. It is worth noting that the bottom of the soaking tank 2 is connected to a drain pipe, and an electromagnetic valve is installed on the outside of the drain pipe to control the discharge of the soaking liquid. A blocking net is installed on the connection part of the drain pipe and the soaking tank 2 to prevent the fish from flowing out with the soaking liquid. During the marinating process, the temperature sensor 62 monitors the temperature of the soaking liquid. The temperature sensor 62 is interlocked with the temperature controller 64. When the temperature sensor 62 detects that the temperature of the soaking liquid is too high, the temperature controller 64 operates to cool the soaking liquid. The temperature of the soaking liquid is controlled at 0-10℃ to ensure the stability of the temperature during the marinating process, ensure the penetration effect of the moisture retention agent and the quality of the food, realize the uniformity of whole fish marinating, shorten the processing time, reduce the labor cost, effectively protect the appearance of the product, and improve the taste and quality of the product.

[0041] After the marinating is completed, the marinating liquid is discharged through the drain pipe, ice water is added to the soaking tank 2, the first motor 51 is started to drive the stirring frame 53 to stir and clean the fish through the transmission rod 52. After cleaning, the liquid is discharged through the drain pipe; then the second motor 14 is started to lift the temperature sensor 62 and the oscillation probe 61 to a safe position, the blocking plate 12 is rotated, the blocking plate 12 is separated from the rotating plate 9, the hydraulic cylinder 25 is started to push the soaking tank 2, the soaking tank 2 rotates along the rotating shaft 19, the blocking plate 9 rotates outward along the connecting shaft 8 under the gravity of the fish, and the fish is poured out for the next process. The whole process can be set by the operator 4 on the control box 3.

[0042] The limiting device 18 functions to ensure that the mounting plate 17 maintains the same direction during the rising or falling process, avoids the mounting plate 17 from rotating with the screw rod 15, and ensures that the temperature sensor 62 and the oscillation probe 61 are located in the central area of the soaking tank 2.

[0043] It should be noted that the first motor 51, the oscillation probe 61, the temperature sensor 62, the temperature controller 64, the second motor 14 and the hydraulic cylinder 25 are devices or apparatuses existing in the prior art or devices or apparatuses that can be realized in the prior art, and their power supply, specific components and principles are clear to those skilled in the art, and thus will not be described in detail.

Claims

1. A temperature-controlled ultrasonic oscillation immersion device, comprising a body (1), characterized in that, The inner cavity of the machine body (1) is provided with a soaking tank (2), the bottom of the soaking tank (2) is connected to a stirring mechanism (5), and the top is connected to a temperature control oscillation mechanism (6); a second motor (14) is installed on the top of the machine body (1), a lead screw (15) is installed on the upper end of the second motor (14), a screw sleeve (16) is installed on the surface of the lead screw (15), and the screw sleeve (16) is connected to the mounting plate (17); The temperature control oscillation mechanism (6) includes an oscillation probe (61), a temperature sensor (62), a fixing plate (63), and a temperature controller (64). The oscillation probe (61) and the temperature sensor (62) are connected to the mounting plate (17), with their bottoms located inside the soaking tank (2). The fixing plate (63) is fixed to the top of the soaking tank (2), and the temperature controller (64) is installed on the fixing plate (63), with its bottoms located inside the soaking tank (2).

2. The temperature-controlled ultrasonic oscillation immersion device according to claim 1, characterized in that, There are four fixing plates (63), located at the four corners of the soaking tank (2).

3. The temperature-controlled ultrasonic oscillation immersion device according to claim 1, characterized in that, The stirring mechanism (5) includes a first motor (51), which is installed at the bottom of the soaking tank (2). A transmission rod (52) is installed at the upper end of the first motor (51), and a stirring rack (53) is installed on the side of the transmission rod (52). The stirring rack (53) is located inside the soaking tank (2).

4. The temperature-controlled ultrasonic oscillation immersion device according to claim 3, characterized in that, The stirring rack (53) is located in the center of the soaking tank (2) in the horizontal direction, with a structure that is low in the middle and high on both sides; the oscillation probe (61) and the temperature sensor (62) are located above the lowest point of the stirring rack (53) and do not contact the stirring rack (53).

5. The temperature-controlled ultrasonic oscillation immersion device according to claim 1, characterized in that, A control box (3) is installed on the left side of the body (1), and an operator (4) is installed on the top of the control box (3); the temperature sensor (62) is located to the left of the oscillation probe (61); the temperature sensor (62) is interlocked with the temperature controller (64).

6. The temperature-controlled ultrasonic oscillation immersion device according to claim 1, characterized in that, The soaking tank (2) has a through groove (7) on the right side. A connecting shaft (8) is installed on the top of the inner wall of the through groove (7). A rotating plate (9) that can rotate along the connecting shaft (8) is installed on the bottom of the connecting shaft (8). An elastic material fitting pad (10) is installed on the bottom of the rotating plate (9). The fitting pad (10) fits against the inner wall of the soaking tank (2). The right side of the machine body (1) has no enclosure.

7. The temperature-controlled ultrasonic oscillation immersion device according to claim 6, characterized in that, The through groove (7) is equipped with mounting shafts (11) on both the left and right sides, and the surface of the mounting shafts (11) is equipped with baffles (12); the baffles (12) are located on the outside of the rotating plate (9).

8. The temperature-controlled ultrasonic oscillation immersion device according to claim 1, characterized in that, The top of the body (1) is provided with an installation groove (13), a second motor (14) is installed in the installation groove (13), a lead screw (15) is installed at the upper end of the second motor (14), and a screw sleeve (16) is installed on the surface of the lead screw (15).

9. The temperature-controlled ultrasonic oscillation immersion device according to claim 8, characterized in that, A limiting rod (18) is installed on the top of the body (1). The limiting rod (18) passes through the mounting plate (17) and is slidably connected to the mounting plate (17).

10. The temperature-controlled ultrasonic oscillation immersion device according to claim 1, characterized in that, A rotating shaft (19) is installed on the right side of the bottom of the inner cavity of the machine body (1), and a connecting block (20) is installed on the right side of the bottom of the soaking tank (2). The connecting block (20) is rotatably connected to the rotating shaft (19). A first mounting seat (21) is installed on the left side of the bottom of the inner cavity of the machine body (1). A first connecting seat (22) is rotatably installed on the top of the first mounting seat (21). A second mounting seat (23) is installed on the left side of the bottom of the soaking tank (2). A second connecting seat (24) is installed on the bottom of the second mounting seat (23). A hydraulic cylinder (25) is installed on the top of the first connecting seat (22). The free end of the hydraulic cylinder (25) is connected to the bottom of the second connecting seat (24).

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