Assembly line type vamp steaming machine with condensate water recycling structure

By introducing a condensate recovery system and filtration device into the shoe upper steamer, the problems of condensate blockage and pollution have been solved, and the stability of steam output and the recycling of water resources have been achieved.

CN223554418UActive Publication Date: 2025-11-18JIANGXI LONGZEN MACHINERY MFG
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Patent Information

Application Number
CN202423121724.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-11-18
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing shoe upper steaming machines suffer from condensation buildup during steam delivery, leading to pipe blockage and affecting steam output. Furthermore, cleaning the condensate during cold starts can contaminate the shoe materials.

Method used

A streamlined shoe upper steaming machine with condensate recovery structure was designed, including a condensate recovery system and a filtration device. By recovering and filtering condensate and using the recovered condensate to replenish the water storage tank, the condensate can be prevented from clogging the pipes and contaminating the shoe materials.

Benefits of technology

It effectively prevents condensate from clogging pipes, ensures steam output quality, avoids condensate contamination of shoe materials, and saves water resources and extends boiler life by recycling condensate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly line type vamp steaming machine with a condensate water recovery structure, which is characterized in that a condensate water recovery box is arranged on the side of a rack, a recovery access port is arranged on the upper portion of the condensate water recovery box, a recovery filtering device is arranged at the recovery access port, a steam manifold is arranged on one side of a boiler, and a steam outlet is arranged on the other side of the boiler. The upper portion of the steam manifold is provided with a steam inlet pipe, the lower portion of the steam manifold is provided with a condensate output pipe, and the steam inlet pipe is connected to the top of the boiler. The condensate water output pipe is connected with a condensate water recycling box through a pipe and provided with a condensate water recycling valve, the center of the shoe steaming platform is provided with a dripping water collecting opening, the bottom of the dripping water collecting opening is provided with a dripping water recycling connector, the dripping water recycling connector is connected with the condensate water recycling box through a pipe, and the bottom of the steam pipe is connected with a water channeling prevention connector which is provided with a steam input connector and a condensate water output connector. The steam input connector pipe is connected with a steam manifold, and the condensate water output connector pipe is connected with a condensate water recycling box. Compared with the prior art, condensate water in the steam pipeline, the shoe steaming platform and the steam pipe is effectively recycled.
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Description

TECHNICAL FIELD

[0001] The utility model relates to shoemaking equipment technical field especially a kind of assembly line type vamp steaming machine with condensate water recovery structure. BACKGROUND

[0002] Vamp steaming machine is to use water vapor to fumigate vamp, so that it becomes soft, to facilitate vamp post-processing and setting, and it is an important link in shoemaking process.

[0003] Common vamp steaming machine includes steam reactor, high-temperature steam pipe, steam valve and steam pipe, steam pipe is fixed on steaming platform, and steam pipe is connected with steam reactor through steam pipe, steam valve is arranged in steam pipe, and start-stop control is carried out to steam output, so that each steam pipe on steaming platform can be independently controlled, and operator can carry out steaming processing of different length to shoe material hung in steam pipe according to production needs.

[0004] However, the existing vamp steaming machine has obvious defects, condensate water is formed when high-temperature steam passes through pipeline, and condensate water accumulated in pipeline causes obstruction to steam output, which affects the steaming effect of shoe material; in addition, when equipment is cold started, condensate water is flushed out from air outlet of steam pipe by high-temperature and high-pressure steam, and pipeline is cleaned, otherwise, shoe material will be polluted. UTILITY MODEL CONTENT

[0005] In view of the deficiencies in the prior art, the utility model aims to provide a kind of assembly line type vamp steaming machine with condensate water recovery structure, which can clean condensate water in steam pipeline in time, recycle condensate water and save water resources.

[0006] In order to achieve the above-mentioned purpose, the utility model employs the technical scheme that a kind of assembly line type vamp steaming machine with condensate water recovery structure, including rack, water storage tank, boiler and steaming assembly, water storage tank is fixed on the side of rack, and is connected with boiler;Steaming assembly is fixed on one side of rack, and the upper surface of steaming assembly is provided with shoe steaming platform, shoe steaming platform is provided with a plurality of steam pipes, and the side of rack is further provided with condensate recovery tank, the upper part of condensate recovery tank is provided with recovery inlet, recovery inlet is provided with recovery filter device, one side of boiler is provided with steam manifold, the upper part of steam manifold is provided with steam inlet pipe, and the lower part is provided with condensate output pipe, steam inlet pipe is connected to the top of boiler;Condensate output pipe is connected with condensate recovery tank, and is provided with condensate recovery valve, the center position of shoe steaming platform is provided with water drop collection port, the bottom of water drop collection port is provided with water drop recovery connector, water drop recovery connector is connected with condensate recovery tank, the bottom of steam pipe is connected with anti-water channeling connector, anti-water channeling connector is provided with steam input connector and condensate output connector, steam input connector is connected with steam manifold, and condensate output connector is connected with condensate recovery tank.

[0007] In a further technical solution, a water supply pump is arranged between the water storage tank and the boiler; the lower middle part of the condensed water recovery tank is provided with an output interface, the output interface is connected to the water storage tank, and a water supplement pump is arranged between the output interface and the water storage tank.

[0008] In a further technical solution, the shoe steaming platform is provided with four steam pipes, and the bottom of each steam pipe is provided with a water channeling prevention joint; the bottom of the shoe steaming platform is provided with a six-way joint, one side of the six-way joint is provided with a plurality of branch input connectors, each branch input connector is connected to the condensed water output connector of the corresponding water channeling prevention joint and the water dripping recovery connector; the other side of the six-way joint is provided with a condensed water output connector, and the condensed water output connector is connected to the recovery filtering device; the setting height of the recovery filtering device is lower than that of the six-way joint and the condensed water output connector.

[0009] In a further technical solution, the water channeling prevention joint comprises a joint shell, a steam input connector is inserted into the bottom of the joint shell, and the inner end of the steam input connector protrudes from the bottom surface of the joint shell; the bottom surface of the joint shell is provided with a condensed water return outlet, a condensed water output connector is arranged on the condensed water return outlet, and the inner cavity of the joint shell is provided with an upper blocking piece and a lower blocking piece which are spaced apart vertically, a plurality of upper leakage holes are arranged near the center of the upper blocking piece; a plurality of lower leakage holes are arranged near the edge of the lower blocking piece, the lower leakage holes and the upper leakage holes are arranged in a staggered manner in the vertical direction, the top of the joint shell is provided with a steam output connector, and a steam pipe is sleeved on the steam output connector.

[0010] In a further technical solution, the steam inlet pipe and the condensed water outlet pipe are respectively located near the two ends of the steam manifold, the steam manifold is arranged horizontally, or the steam manifold is arranged obliquely towards the direction of the condensed water outlet pipe, the steam manifold is provided with a plurality of steam output branch pipes side by side, each steam output branch pipe is connected to the steam input connector of the water channeling prevention joint of the corresponding steam pipe, and is respectively provided with an electromagnetic steam valve to independently control the steam output of each steam pipe.

[0011] In a further technical solution, the top of the boiler is provided with a high-temperature steam outlet, and the high-temperature steam outlet is provided with a three-way joint; the number of steam manifolds is two, and the two steam manifolds are respectively located near the boiler, and a high-temperature resistant conveying pipe is connected between the steam inlet pipe and the three-way joint, and the high-temperature resistant conveying pipe is arranged in a vertical direction.

[0012] In a further technical solution, the control device, the water storage level sensor and the condensate level sensor are further provided, the water storage level sensor is arranged at the middle upper portion of the water storage tank, the condensate level sensor is arranged at the middle upper portion of the condensate recovery tank, the water storage level sensor, the condensate level sensor and the water replenishing pump are electrically connected to the control device, when the water level of the condensate recovery tank rises to the set height of the condensate level sensor, the water of the condensate recovery tank triggers the condensate level sensor, the condensate level sensor sends an electric signal of starting water replenishing to the control device, after the control device receives the electric signal sent by the condensate level sensor, the control device controls the water replenishing pump to start, when the water level of the water storage tank rises to the set height of the water storage level sensor, the water of the water storage tank triggers the water storage level sensor, the water storage level sensor sends an electric signal of stopping water replenishing to the control device, after the control device receives the electric signal sent by the water storage level sensor, the control device controls the water replenishing pump to stop.

[0013] In a further technical solution, the top of the recovery filtering device is provided with a plurality of input branch connecting pipes, each of the input branch connecting pipes is connected to a corresponding condensate output pipe, a condensate recovery joint and a condensate output joint, wherein the recovery filtering device comprises a filtering box, and the inside of the filtering box is provided with a gravel layer, a fine sand layer, an activated carbon layer and a sponge layer from top to bottom.

[0014] After the above structure is adopted, the advantages of the utility model compared with the prior art are that: the utility model provides a flow line type vamp steam wetting machine with a condensate recovery structure, a condensate recovery system is arranged on the equipment, and the condensate of the steam pipeline, the steam pipe and the steam shoe platform is effectively recovered, so that the condensate is prevented from blocking the pipeline, the steam output and the steam shoe quality are affected, and the condensate is more prevented from polluting the shoe material and the conveying line; the water replenishing device is arranged between the condensate recovery tank and the water storage tank, the water storage tank can be replenished by using the recovered condensate, the condensate is used twice, and water resources are saved; the steam pipe is provided with the anti-water channeling joint at the bottom, the high-temperature and high-pressure steam is prevented from excessively wetting the shoe material, and the internal condensate of the steam pipe is more prevented from leaking out and polluting the shoe material; the condensate recovery tank is provided with the recovery filtering device, the recovered condensate can be filtered, the pollutants in the steam pipeline are prevented from invading the boiler, and the service life of the boiler is prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model will be further explained in connection with the drawings and embodiments.

[0016] Figure 1 It is the frame schematic view of the utility model.

[0017] Figure 2 It is the structure schematic view of the utility model.

[0018] Figure 3 It is the structure schematic view of the steam manifold in the utility model.

[0019] Figure 4 Figure 3 is a bottom perspective view of the shoe steaming platform in the utility model.

[0020] Figure 5 Figure 4 is a structure diagram of the anti-water channeling joint in the utility model. DETAILED DESCRIPTION

[0021] The following is only a preferred embodiment of the utility model, and does not limit the protection scope of the utility model.

[0022] As shown in Figures 1 to 5 A water line type shoe vamp steaming and humidifying machine with condensate water recovery structure, comprising a rack, a water storage tank 2, a boiler 3 and a steaming and humidifying assembly 5, the water storage tank 2 is fixed to the side of the rack and connected with the boiler 3; the steaming and humidifying assembly 5 is fixed to one side of the rack, the upper surface of the steaming and humidifying assembly 5 is provided with a shoe steaming platform 8, the shoe steaming platform 8 is provided with a plurality of steam pipes 7, the side of the rack is further provided with a condensate water recovery tank 1, the upper part of the condensate water recovery tank 1 is provided with a recovery inlet, the recovery inlet is provided with a recovery filter device 11, one side of the boiler 3 is provided with a steam manifold 4, the upper part of the steam manifold 4 is provided with a steam inlet pipe 42 and the lower part is provided with a condensate water outlet pipe, the steam inlet pipe 42 is connected to the top of the boiler 3; the condensate water outlet pipe is connected to the condensate water recovery tank 1 and is provided with a condensate water recovery valve 41, the center position of the shoe steaming platform 8 is provided with a water droplet collection port 81, the bottom of the water droplet collection port 81 is provided with a water droplet recovery joint 82, the water droplet recovery joint 82 is connected to the condensate water recovery tank 1, the bottom of the steam pipe 7 is connected with an anti-water channeling joint 6, the anti-water channeling joint 6 is provided with a steam input joint 63 and a condensate water output joint 64, the steam input joint 63 is connected to the steam manifold 4 and the condensate water output joint 64 is connected to the condensate water recovery tank 1.

[0023] The shoe vamp steaming and humidifying machine in the embodiment is provided with a condensate water recovery system, which effectively recovers the condensate water of the steam pipeline, steam pipe and shoe steaming platform 8 respectively, prevents the condensate water from blocking the pipeline, affecting the steam output and the shoe steaming quality, and more effectively prevents the condensate water from polluting the shoe material and the conveying line.

[0024] In actual application, the condensate water recovery valve 41 needs to be opened before cold start, under the action of gravity, the condensate water accumulated in the steam manifold 4 can flow into the condensate water recovery tank 1 and be collected. Under the blocking action of the recovery filter device 11, the flow rate of the condensate water recovery is slow, therefore, at least five minutes are needed to open the condensate water recovery valve 41 before the cold start of the equipment; then, the condensate water recovery valve 41 is closed, and the equipment can be started.

[0025] Specifically, a water supply pump 21 is arranged between the water storage tank 2 and the boiler 3; an output interface is arranged at the middle and lower part of the condensate water recovery tank 1, the output interface is connected to the water storage tank 2, and a water supplement pump 10 is arranged between the output interface and the water storage tank 2.

[0026] The water recovery tank 1 and the water storage tank 2 are provided with a water supplement device, which can supplement the water storage tank 2 with the recovered condensed water, and the condensed water can be used twice, thereby saving water resources.

[0027] Specifically, the shoe steaming platform 8 is provided with four steam pipes 7, and the bottom of each steam pipe 7 is provided with a water channeling prevention joint 6; the bottom of the shoe steaming platform 8 is provided with a six-way joint, one side of the six-way joint is provided with a plurality of branch input connectors, each branch input connector is connected to the condensed water output connector 64 of the corresponding water channeling prevention joint 6 and the water dripping recovery connector 82, and the other side of the six-way joint is provided with a condensed water output connector, which is connected to the recovery filter device 11; the setting height of the recovery filter device 11 is lower than that of the six-way joint and the condensed water output connector 64.

[0028] Specifically, the water channeling prevention joint 6 comprises a joint shell 60, a steam input connector 63 is inserted into the bottom of the joint shell 60, and the inner end of the steam input connector 63 protrudes from the bottom surface of the joint shell 60; the bottom surface of the joint shell 60 is provided with a condensed water return outlet 601, the condensed water output connector 64 is installed on the condensed water return outlet 601, the inner cavity of the joint shell 60 is provided with an upper blocking piece 61 and a lower blocking piece 62 which are spaced apart vertically, a plurality of upper leakage holes 610 are formed in the position close to the center of the upper blocking piece 61; a plurality of lower leakage holes 620 are formed in the position close to the edge of the lower blocking piece 62, the lower leakage holes 620 and the upper leakage holes 610 are staggered in the vertical direction, and the top of the joint shell 60 is provided with a steam output connector 602, and the steam pipe 7 is sleeved on the steam output connector 602.

[0029] The bottom of the steam pipe 7 is provided with the water channeling prevention joint 6, which can prevent the high-temperature and high-pressure steam from excessively steaming the shoe material, and can also prevent the condensed water in the steam pipe 7 from leaking out and polluting the shoe material.

[0030] Specifically, the steam inlet pipe 42 and the condensed water outlet pipe are located close to the two ends of the steam manifold 4, the steam manifold 4 is horizontally arranged, or the steam manifold 4 is inclined towards the condensed water outlet pipe, the steam manifold 4 is provided with a plurality of steam output branch pipes which are arranged side by side, each steam output branch pipe is connected to the steam input connector 63 of the water channeling prevention joint 6 of the corresponding steam pipe 7, and each steam output branch pipe is provided with an electromagnetic steam valve 40 to independently control the steam output of each steam pipe 7.

[0031] Specifically, the top of the boiler 3 is provided with a high-temperature steam outlet, and the high-temperature steam outlet is provided with a three-way joint; the number of steam manifolds 4 is two, and the two steam manifolds 4 are located close to the boiler 3, and a high-temperature resistant conveying pipe is connected between the steam inlet pipe 42 and the three-way joint, and the high-temperature resistant conveying pipe is vertically arranged.

[0032] Specifically, the control device, the water storage level sensor and the condensate level sensor are further provided, the water storage level sensor is arranged at the middle upper part of the water storage tank 2, the condensate level sensor is arranged at the middle upper part of the condensate recovery tank 1, and the water storage level sensor, the condensate level sensor and the water replenishing pump 10 are electrically connected with the control device; when the water level of the condensate recovery tank 1 rises to the setting height of the condensate level sensor, the water of the condensate recovery tank 1 triggers the condensate level sensor, the condensate level sensor sends an electric signal of starting water replenishing to the control device, and the control device controls the water replenishing pump 10 to start after receiving the electric signal sent by the condensate level sensor; when the water level of the water storage tank 2 rises to the setting height of the water storage level sensor, the water of the water storage tank 2 triggers the water storage level sensor, the water storage level sensor sends an electric signal of stopping water replenishing to the control device, and the control device controls the water replenishing pump 10 to stop after receiving the electric signal sent by the water storage level sensor.

[0033] Specifically, the top of the recovery filter device 11 is provided with a plurality of input branch connecting pipes, each of which is connected to a corresponding condensate output pipe, a drip water recovery joint 82 and a condensate output joint 64, wherein the recovery filter device 11 comprises a filter box, and the inside of the filter box is provided with a gravel layer, a fine sand layer, an activated carbon layer and a sponge layer from top to bottom.

[0034] The condensate recovery tank is provided with the recovery filter device 11, which can filter the recovered condensate, avoid the invasion of pollutants in the steam pipeline into the boiler and prolong the service life of the boiler.

[0035] The above is only the preferred embodiment of the present application, and for those skilled in the art, according to the idea of the present application, the specific implementation mode and application range can be changed, and the content of the specification should not be understood as the limitation of the present application.

Claims

1. A flow line type shoe steaming machine with condensate water recovery structure, comprising a frame, a water storage tank (2), a boiler (3) and a steaming assembly (5), the water storage tank (2) is fixed on the side of the frame and connected with the boiler (3); the steaming assembly (5) is fixed on one side of the frame, and the upper surface of the steaming assembly (5) is provided with a shoe steaming platform (8), and the shoe steaming platform (8) is provided with a plurality of steam pipes (7), characterized in that: The side of the rack is also provided with a condensate recovery tank (1), the upper part of the condensate recovery tank (1) is provided with a recovery inlet, the recovery inlet is provided with a recovery filter device (11), One side of the boiler (3) is provided with a steam manifold (4), the upper part of the steam manifold (4) is provided with a steam inlet pipe (42), the lower part is provided with a condensate outlet pipe, the steam inlet pipe (42) is connected to the top of the boiler (3); the condensate outlet pipe is connected to the condensate recovery tank (1) and is provided with a condensate recovery valve (41), The center of the shoe steaming platform (8) is provided with a drip water collection port (81), the bottom of the drip water collection port (81) is provided with a drip water recovery joint (82), the drip water recovery joint (82) is connected to the condensate recovery tank (1), The bottom of the steam pipe (7) is connected with a water channeling prevention joint (6), the water channeling prevention joint (6) is provided with a steam input joint (63) and a condensate output joint (64), the steam input joint (63) is connected to the steam manifold (4), and the condensate output joint (64) is connected to the condensate recovery tank (1).

2. A pipeline type shoe upper steam dehumidifying machine with a condensate water recovery configuration according to claim 1, characterized in that: The water storage tank (2) and the boiler (3) are provided with a water supply pump (21); the middle and lower part of the condensate recovery tank (1) is provided with an output interface, the output interface is connected to the water storage tank (2), and the output interface and the water storage tank (2) are provided with a water replenishment pump (10).

3. A pipeline type shoe upper steam dehumidifying machine with a condensate water recovery configuration according to claim 2, characterized in that: The shoe steaming platform (8) is provided with four steam pipes (7), and the bottom of each steam pipe (7) is respectively provided with a water channeling prevention joint (6); The bottom of the shoe steaming platform (8) is provided with a six-way joint, one side of the six-way joint is provided with a plurality of branch input joints, each branch input joint is respectively connected to the condensate output joint (64) of the corresponding water channeling prevention joint (6) and the drip water recovery joint (82); the other side of the six-way joint is provided with a condensate output joint, and the condensate output joint is connected to the recovery filter device (11); The setting height of the recovery filter device (11) is lower than that of the six-way joint and the condensate output joint (64).

4. A pipeline type shoe upper steam dehumidifying machine with a condensate water recovery configuration according to claim 3, characterized in that: The water channeling prevention joint (6) comprises a joint shell (60), the steam input joint (63) is inserted into the bottom of the joint shell (60), and the inner end of the steam input joint (63) protrudes from the bottom surface of the joint shell (60); the bottom surface of the joint shell (60) is provided with a condensate backflow outlet (601), and the condensate output joint (64) is mounted on the condensate backflow outlet (601), The inner cavity of the joint shell (60) is provided with an upper blocking piece (61) and a lower blocking piece (62) which are spaced apart in the vertical direction, a plurality of upper leakage holes (610) are formed in the position close to the center of the upper blocking piece (61); a plurality of lower leakage holes (620) are arranged in the position close to the edge of the lower blocking piece (62), and the lower leakage holes (620) and the upper leakage holes (610) are staggered in the vertical direction, The top of the joint shell (60) is provided with a steam output joint (602), and the steam pipe (7) is sleeved on the steam output joint (602).

5. A pipeline type shoe upper steam dehumidifying machine with condensate water recovery configuration according to claim 1, characterized in that: The steam inlet pipe (42) and the condensate outlet pipe are respectively located at positions close to the two ends of the steam manifold (4), the steam manifold (4) is horizontally arranged, or the steam manifold (4) is inclined to the direction of the condensate outlet pipe, The steam manifold (4) is provided with multiple steam output branches arranged side by side, each of which is connected to the steam input joint (63) of the water leakage prevention joint (6) of the corresponding steam pipe (7) and is respectively provided with an electromagnetic steam valve (40) for independently controlling the steam output of each steam pipe (7).

6. A pipeline type shoe upper steam dehumidifying machine with a condensate water recovery configuration according to claim 5, characterized in that: The top of the boiler (3) is provided with a high-temperature steam output port provided with a tee joint. The number of steam manifolds (4) is two, which are respectively located near the boiler (3), and a high-temperature resistant conveying pipe is connected between the steam inlet pipe (42) and the tee joint, which is arranged in the vertical direction.

7. A pipeline type shoe upper steam dehumidifying machine with condensate water recovery configuration according to claim 2, characterized in that: A control device, a water storage level sensor and a condensate level sensor are further provided, the water storage level sensor is arranged at the middle upper part of the water storage tank (2), and the condensate level sensor is arranged at the middle upper part of the condensate recovery tank (1); the water storage level sensor, the condensate level sensor and the water replenishing pump (10) are respectively electrically connected to the control device. When the water level of the condensate recovery tank (1) rises to the set height of the condensate level sensor, the water liquid of the condensate recovery tank (1) triggers the condensate level sensor, the condensate level sensor sends an electric signal for starting water replenishment to the control device, and the control device controls the water replenishing pump (10) to start after receiving the electric signal sent by the condensate level sensor; when the water level of the water storage tank (2) rises to the set height of the water storage level sensor, the water liquid of the water storage tank (2) triggers the water storage level sensor, the water storage level sensor sends an electric signal for stopping water replenishment to the control device, and the control device controls the water replenishing pump (10) to stop after receiving the electric signal sent by the water storage level sensor.

8. A pipeline type shoe upper steam dehumidifying machine with condensate water recovery configuration according to claim 1, characterized in that: The top of the recovery filter device (11) is provided with multiple input branch pipes, each of which is respectively connected to the corresponding condensate output pipe, the drip water recovery joint (82) and the condensate output joint (64), The recovery filter device (11) includes a filter box, and the inside of the filter box is provided with a gravel layer, a fine sand layer, an activated carbon layer and a sponge layer from top to bottom.