Automatic oiling device and chain production system
By designing an automatic oiling device, the chain production process is automated through the use of bucket vibration, lifting, and centrifugal mechanisms. This solves the problems of cumbersome and inefficient manual oiling, and improves the efficiency and space utilization of chain production.
Patent Information
- Application Number
- CN202422908234.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In the existing chain production process, the manual oiling operation is cumbersome, labor-intensive, and inefficient, becoming a bottleneck in the production process.
Design an automatic oiling device, including a tipping vibration mechanism, a lifting mechanism, a feeding mechanism, and a centrifugal mechanism. Through the orderly operation of these mechanisms, the workpiece is tipped and vibrated, fed, and sprayed with oil and spun dry, simplifying the oiling process and improving efficiency.
It achieves automated oiling, reduces labor intensity, improves work efficiency, and optimizes the work process in terms of space utilization and workpiece movement path.
Smart Images
Figure CN223556288U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of workpiece rust prevention, in particular to an automatic oiling device and chain production system. BACKGROUND
[0002] In the production process of the chain, the parts usually need to be oiled to prevent rust during assembly.
[0003] The existing oiling operation is mostly completed manually, which has the problems of complicated steps, high labor intensity and low operation efficiency, and is the bottleneck of the overall chain production process. SUMMARY
[0004] The utility model provides an automatic oiling device and chain production system, which can simplify the oiling steps, reduce labor intensity and improve operation efficiency.
[0005] The embodiment of the utility model can be implemented as follows:
[0006] In a first aspect, the embodiment of the utility model provides an automatic oiling device, which comprises:
[0007] a skip vibration mechanism, a lifting mechanism, a feeding mechanism, a centrifugal mechanism and a basket;
[0008] The skip vibration mechanism, the lifting mechanism and the centrifugal mechanism are sequentially arranged, the skip vibration mechanism is used for turning and vibrating the workpiece, and the workpiece enters the feeding mechanism, the lifting mechanism is used for moving the feeding mechanism to the upper side of the centrifugal mechanism, and the workpiece is added to the centrifugal mechanism, and the centrifugal mechanism is used for spraying and drying the workpiece, and the workpiece is output to the basket.
[0009] Optionally, the automatic oiling device further comprises a first conveying track, the skip vibration mechanism and the lifting mechanism are arranged at one end of the first conveying track, the centrifugal mechanism is arranged at the middle position of the first conveying track, and the basket is used for moving along the first conveying track from the end close to the skip vibration mechanism to the other end.
[0010] Optionally, the first conveying track is provided with a first sensor, the first sensor is arranged correspondingly at the output end of the centrifugal mechanism, and the first sensor is used for outputting the position information of the basket.
[0011] Optionally, the automatic oiling device further comprises an empty basket transfer mechanism, the empty basket transfer mechanism is located at the end of the first conveying track close to the skip vibration mechanism, and the empty basket transfer mechanism is used for providing the empty basket to the first conveying track.
[0012] Optionally, the automatic oiling device further comprises a full basket transfer mechanism, which is located at an end of the first conveying track away from the flipper vibration mechanism, and is used to collect the baskets loaded with the workpieces from the first conveying track.
[0013] Optionally, the automatic oiling device further comprises a second conveying track, which is arranged on the upside of the centrifugal mechanism, and the feeding mechanism is used to move along the second conveying track.
[0014] Optionally, a second sensor is arranged on the second conveying track, and the second sensor is arranged correspondingly with the input end of the centrifugal mechanism, and is used to output position information of the feeding mechanism.
[0015] Optionally, the flipper vibration mechanism comprises a flipper and a vibrating screen arranged in sequence along the direction close to the lifting mechanism, the flipper is used to simultaneously load the workpieces and the baskets for flipper operation, and the workpieces enter the vibrating screen for vibration operation.
[0016] Optionally, the number of the centrifugal mechanisms is at least three groups, and the at least three groups of centrifugal mechanisms are arranged at equal intervals.
[0017] In the second aspect, the embodiments of the utility model also provide a chain production system, which comprises the automatic oiling device.
[0018] The automatic oiling device and the chain production system have the following advantages, for example:
[0019] The automatic oiling device comprises a flipper vibration mechanism, a lifting mechanism, a feeding mechanism, a centrifugal mechanism and a basket, wherein the flipper vibration mechanism, the lifting mechanism and the centrifugal mechanism are arranged in sequence, the flipper vibration mechanism is used to flip and vibrate the workpieces, and the workpieces enter the feeding mechanism, the lifting mechanism is used to drive the feeding mechanism to move to the upside of the centrifugal mechanism, and the workpieces are added to the centrifugal mechanism, the centrifugal mechanism is used to spray and dry the workpieces, and the workpieces are output to the basket. In the working process, the flip and vibration of the workpieces, the feeding operation, the spraying and drying of the workpieces and the loading of the basket can be realized through the orderly operation of the mechanisms, and the oiling steps are simplified, the labor intensity is reduced and the operation efficiency is improved.
[0020] The chain production system comprises the automatic oiling device, and has all the functions of the automatic oiling device. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained without creative labor on the premise of the drawings.
[0022] Figure 1 The structure schematic diagram of the automatic oiling device provided in the embodiments of the present application under a first visual angle is shown in the figure.
[0023] Figure 2 The structure schematic diagram of the automatic oiling device provided in the embodiments of the present application under a second visual angle is shown in the figure.
[0024] Icon: 100-automatic oiling device; 110-dump truck vibration mechanism; 112-dump truck; 114-vibrating screen; 120-lifting mechanism; 130-feeding mechanism; 140-centrifugal mechanism; 150-basket; 160-first conveying track; 170-empty basket transfer mechanism; 180-full basket transfer mechanism; 190-second conveying track. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, but not all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the present application.
[0027] It should be noted that: similar numbers and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0028] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0029] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0030] The terms “comprising,” “including,” or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase “comprising one…” does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0031] Unless otherwise explicitly specified and limited, terms such as "setup" and "connection" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.
[0033] Please refer to Figure 1 and Figure 2 The automatic oiling device 100 and chain production system provided in the embodiments of this utility model can solve the above problems, and will be described in detail below.
[0034] Example 1
[0035] The embodiment of the utility model provides an automatic oiling device 100, it includes tipping bucket vibration mechanism 110, lifting mechanism 120, feeding mechanism 130, centrifugal mechanism 140 and basket 150, wherein, tipping bucket vibration mechanism 110, lifting mechanism 120 and centrifugal mechanism 140 are sequentially arranged, tipping bucket vibration mechanism 110 is used for turning over vibration to workpiece, and make workpiece enter feeding mechanism 130, lifting mechanism 120 is used for driving feeding mechanism 130 to move to the upside of centrifugal mechanism 140, and adds workpiece to centrifugal mechanism 140, centrifugal mechanism 140 is used for oiling and spin-drying to workpiece, and exports workpiece to basket 150.
[0036] In the working process, the turning vibration, feeding operation, oiling and spin-drying of the workpiece can be realized through the orderly operation of each mechanism, and then the workpiece is loaded into the basket 150, thereby simplifying the oiling step, reducing the labor intensity and improving the operation efficiency.
[0037] Moreover, by sequentially arranging the tipping bucket vibration mechanism 110, the lifting mechanism 120 and the centrifugal mechanism 140, the setting positions of each mechanism are adapted to the process progress direction, which can reduce the moving path of the workpiece between each mechanism on the basis of improving the space utilization, and is helpful to further improve the operation efficiency.
[0038] It is worth noting that, because the centrifugal mechanism 140 is usually fed from the top end and discharged from the bottom end, the lifting mechanism 120 is needed to lift the feeding mechanism 130 to the upper side of the centrifugal mechanism 140, thereby facilitating the addition of workpieces to the centrifugal mechanism 140.
[0039] Please refer to Figure 2 The tipping bucket vibration mechanism 110 includes a tipping bucket machine 112 and a vibrating screen 114 sequentially arranged in the direction close to the lifting mechanism 120, the tipping bucket machine 112 is used for simultaneously loading workpieces and baskets 150 for turning operation, and the workpieces enter the vibrating screen 114 for vibration operation.
[0040] It is worth noting that, the vibrating screen 114 can be fixedly connected to the tipping bucket machine 112, thereby helping to ensure the relative position stability of the two, and minimizing the deviation of the relative position of the two in the operation process; of course, the vibrating screen 114 can also be detachably connected to the tipping bucket machine 112, which can improve the disassembly and assembly convenience, when one of them is damaged, only the other one needs to be maintained or replaced, thereby reducing the maintenance and replacement cost.
[0041] Please refer to Figure 1 And Figure 2, in order to further reduce the labor intensity, facilitate the movement of the basket 150 position change, can make the automatic oiling device 100 also includes a first conveying track 160, the tipping bucket vibration mechanism 110 and lifting mechanism 120 are arranged in one end of the first conveying track 160, centrifugal mechanism 140 is arranged in the middle position of the first conveying track 160, the basket 150 is used for moving along the first conveying track 160 to the end of the tipping bucket vibration mechanism 110 towards the other end.
[0042] At the same time, in order to facilitate the basket 150 to correspond to the output end of the centrifugal mechanism 140, so as to avoid the misplacement when receiving the workpiece output by the centrifugal mechanism 140, the first conveying track 160 can be provided with a first sensor, the first sensor is arranged correspondingly with the output end of the centrifugal mechanism 140, and the first sensor is used to output the position information of the basket 150.
[0043] In the embodiment, the first sensor is preferably an optical sensor; of course, in other embodiments of the utility model, the first sensor can also be a reflection switch, a contact sensor and the like, and the specific type is not limited.
[0044] It is worth noting that, in order to make the basket 150 can move along the first conveying track 160 efficiently, the first conveying track 160 can include a plurality of transmission rollers arranged at intervals, the transmission rollers include driving rollers and driven rollers, the end of the driving roller is connected with a power source, the driving roller is used to drive the basket 150 to move based on the friction with the basket 150 through the rotation of itself, the driven roller is not connected with a power source, and the driven roller rotates under the action of the movement of the basket 150. The number of driving rollers is less than the number of driven rollers, and at least one driving roller is in contact with the basket 150 when the basket 150 moves, thereby avoiding the stagnation of the basket 150 on the first conveying track 160.
[0045] Please refer to Figure 1 and Figure 2 , in order to ensure that the number of baskets 150 is sufficient, avoid the phenomenon of blocking or stagnation due to insufficient baskets 150, the automatic oiling device 100 can further include an empty basket transfer mechanism 170, the empty basket transfer mechanism 170 is located at one end of the first conveying track 160 close to the tipping bucket vibration mechanism 110, and the empty basket transfer mechanism 170 is used to provide empty baskets 150 to the first conveying track 160.
[0046] In the working process, the empty basket transfer mechanism 170 is used to continuously provide empty baskets 150, so that there are enough baskets 150 on the first conveying track 160, thereby avoiding the situation that the lack of baskets 150 affects the work efficiency.
[0047] Please refer to Figure 1 and Figure 2The automatic oiling device 100 further comprises a full basket transfer mechanism 180 located at an end of the first conveying track 160 away from the tipping vibration mechanism 110, and the full basket transfer mechanism 180 is used to collect the baskets 150 loaded with workpieces from the first conveying track 160.
[0048] During operation, the full basket transfer mechanism 180 is used to collect the baskets 150 loaded with workpieces, thereby avoiding the accumulation of the baskets 150 at the end of the first conveying track 160, facilitating the unified conveying of the baskets 150 loaded with workpieces to subsequent processes, and thereby improving the transfer efficiency of the baskets 150 and the workpieces.
[0049] Please refer to Figure 1 and Figure 2 In order to realize the guiding effect on the feeding mechanism 130, the automatic oiling device 100 further comprises a second conveying track 190 arranged on the upper side of the centrifugal mechanism 140, and the feeding mechanism 130 is used to move along the second conveying track 190, thereby avoiding the deviation of the feeding mechanism 130 from the centrifugal mechanism 140 during movement.
[0050] In this embodiment, the number of centrifugal mechanisms 140 is at least three groups, and the at least three groups of centrifugal mechanisms 140 are arranged at equal intervals, and the feeding mechanism 130 can orderly feed the three groups of centrifugal mechanisms 140 along the second conveying track 190. Of course, in other embodiments of the present application, the number of centrifugal mechanisms 140 arranged can also be one, two, four, six, etc., and the plurality of centrifugal mechanisms 140 can be arranged in multiple rows and multiple columns or in a ring shape, and the specific number and specific arrangement of the centrifugal mechanisms 140 are not limited.
[0051] In order to improve the positioning accuracy of the feeding trolley, the second conveying track 190 is provided with a second sensor, the second sensor is arranged corresponding to the input end of the centrifugal mechanism 140, and the second sensor is used to output position information of the feeding mechanism 130, thereby avoiding the deviation of the feeding position of the feeding trolley relative to the centrifugal mechanism 140, and further ensuring the accuracy of the feeding operation.
[0052] In this embodiment, the second sensor is preferably an optical sensor; of course, in other embodiments of the present application, the second sensor can also be a reflection switch, a contact sensor, etc., and the specific type is not limited.
[0053] Embodiment two
[0054] In a second aspect, the embodiment of the utility model also provides a chain production system, including automatic oiling device 100, still including chain detection device, chain assembly device.
[0055] The above merely illustrates the specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of the change or replacement within the technical range disclosed by the utility model, and all should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.
Claims
1. An automatic oiling device characterized by, The automatic oiling device comprises a tipping bucket vibration mechanism (110), a lifting mechanism (120), a feeding mechanism (130), a centrifugal mechanism (140) and a basket (150). The tipping bucket vibration mechanism (110), the lifting mechanism (120) and the centrifugal mechanism (140) are sequentially arranged, the tipping bucket vibration mechanism (110) is used for tipping and vibrating the workpiece and making the workpiece enter the feeding mechanism (130), the lifting mechanism (120) is used for moving the feeding mechanism (130) to the upper side of the centrifugal mechanism (140) and adding the workpiece to the centrifugal mechanism (140), and the centrifugal mechanism (140) is used for oiling and drying the workpiece and outputting the workpiece to the basket (150). The automatic oiling device further comprises a first conveying track (160), the tipping bucket vibration mechanism (110) and the lifting mechanism (120) are arranged at one end of the first conveying track (160), the centrifugal mechanism (140) is arranged at a middle position of the first conveying track (160), and the basket (150) is used for moving along the first conveying track (160) from the end close to the tipping bucket vibration mechanism (110) to the other end.
2. The automatic oiling device of claim 1, wherein The first conveying track (160) is provided with a first sensor, the first sensor is arranged corresponding to the output end of the centrifugal mechanism (140), and the first sensor is used for outputting position information of the basket (150).
3. The automatic oiling device of claim 2, wherein The automatic oiling device further comprises an empty basket transfer mechanism (170), the empty basket transfer mechanism (170) is located at the end of the first conveying track (160) close to the tipping bucket vibration mechanism (110), and the empty basket transfer mechanism (170) is used for providing the empty basket (150) to the first conveying track (160).
4. The automatic oiling device of claim 2, wherein The automatic oiling device further comprises a full basket transfer mechanism (180), the full basket transfer mechanism (180) is located at the end of the first conveying track (160) away from the tipping bucket vibration mechanism (110), and the full basket transfer mechanism (180) is used for collecting the basket (150) loaded with the workpiece from the first conveying track (160).
5. The automatic oiling device of claim 2, wherein The automatic oiling device further comprises a second conveying track (190), the second conveying track (190) is arranged at the upper side of the centrifugal mechanism (140), and the feeding mechanism (130) is used for moving along the second conveying track (190).
6. The automatic oiling device according to any one of claims 1-5, characterized in that, The second conveying track (190) is provided with a second sensor, the second sensor is arranged corresponding to the input end of the centrifugal mechanism (140), and the second sensor is used for outputting position information of the feeding mechanism (130).
7. The automatic oiling device of claim 6, wherein 8. The automatic oiling device according to any one of claims 1-5, characterized in that, The tipping vibration mechanism (110) comprises a tipping machine (112) and a vibrating screen (114) arranged in sequence in the direction close to the lifting mechanism (120), the tipping machine (112) is used for simultaneously loading the workpiece and the basket (150) to carry out tipping operation, and the workpiece enters the vibrating screen (114) to carry out vibration operation.
9. The automatic oiling device according to any one of claims 1-5, characterized in that, The number of the centrifugal mechanisms (140) is at least three groups, and the at least three groups of centrifugal mechanisms (140) are equidistantly spaced.
10. A chain production system characterized by, An automatic oiling device comprising any one of claims 1-9.