Oscillating impurity removal device for dye production

By introducing a vibrating motor-driven screening and impurity removal cylinder and a multi-layer screening plate structure into dye production, the problem of poor screening effect of single screen plates has been solved, achieving efficient impurity separation and collection and improving production efficiency.

CN223556483UActive Publication Date: 2025-11-18SUZHOU TRANE PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202422733395.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-18
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In the existing dye production process, the screening device only uses a single sieve plate for screening, and impurities are not collected separately, resulting in poor screening effect and failure to meet production needs.

Method used

The screening and impurity removal cylinder driven by a vibrating motor, combined with support springs and multi-layer screening plates, achieves two screenings and collects various impurities through different feed pipes. At the same time, the drive motor drives the rotating shaft scraper to improve screening efficiency.

Benefits of technology

It achieves efficient removal of impurities from dyes, significantly improves impurity separation, meets production needs, and enhances screening efficiency and the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a vibration impurity removal device for dye production, which belongs to the technical field of dye production and comprises a base and a supporting box fixedly connected to the top of the base, a screening impurity removal barrel extending into the supporting box is arranged at the top of the supporting box, and a vibration impurity removal mechanism is arranged in the screening impurity removal barrel. According to the vibration impurity removal device for dye production, by arranging a vibration motor and a supporting spring, the vibration motor can drive a screening impurity removal barrel to vibrate, meanwhile, by arranging the supporting spring, it can be guaranteed that the screening impurity removal barrel is supported while the screening impurity removal barrel vibrates, and by arranging a first screening plate and a second screening plate, the screening impurity removal efficiency is improved. According to the impurity removal device for the dye, two times of screening and impurity removal can be conducted on the dye at the same time, then a first discharging pipe, a second discharging pipe and a third discharging pipe are arranged, impurities screened out in different periods can be discharged while screening and impurity removal are conducted on the dye, and then the effect of impurity removal on the dye is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to dye production technical field, concretely is a kind of for the oscillation of dye production Impurity removal device. BACKGROUND

[0002] Dye refers to the compound that other substances can obtain bright and firm color in molecular state or dispersed state. Printing and dyeing is the process for textile color, including pretreatment, dyeing, printing, finishing, washing and other steps, and printing and dyeing dye can be divided into disperse dye, reactive dye, acid dye, cationic dye, vat dye, sulfur dye, etc.

[0003] In the dye production process, need to use the oscillation of Impurity removal device, the Chinese utility model patent for printing and dyeing dye production is disclosed in a kind of crushing and Impurity removal device with publication No.CN216704519U, including machine shell, conveying belt, conveying auger, belt, the upper side of the machine shell is provided with feed inlet, the inside lower side of the feed inlet is provided with first crushing roller, the side of the first crushing roller is provided with second crushing roller, the lower side of the first crushing roller is provided with sieve plate, the side of the sieve plate is provided with the conveying auger, the lower side of the sieve plate is provided with brush, the lower side of the brush is provided with connecting rod, the front side of the connecting rod is provided with guide plate, the lower side of the guide plate is provided with the conveying belt, the inside of the first crushing roller is provided with first crushing shaft, the front side of the first crushing shaft is provided with the belt on the periphery, the inner side of the belt is provided with pulley at the other end, the end of the pulley in the machine shell is provided with knocking hammer. The sieve plate is not easy to block, and the working efficiency is higher.

[0004] However, the utility model in the use process, since setting single sieve plate is screened to dye, and the impurities in the screened dye are not separately collected uniformly, but are screened by circulation, only just screened, without the effect of removing impurities, cannot meet the production demand, so a kind of for dye production Impurity removal device is proposed to solve the problems in the above. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of prior art, the utility model provides an oscillation of Impurity removal device for dye production, with the advantages of facilitating the removal of impurities from dye, solving the problem that the impurities in the screened dye are not separately collected uniformly due to the use of single sieve plate for screening, but are screened by circulation, only just screened, without the effect of removing impurities, and cannot meet the production demand.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of for dye production's oscillation impurity removal device, including base and the support box of fixed connection in the top of base, the top of support box is provided with the screening and impurity removal cylinder extending to its inside, the inside of screening and impurity removal cylinder is provided with vibration impurity removal mechanism;

[0007] The vibration impurity removal mechanism includes a vibration motor fixedly installed at the bottom of the screening and impurity removal cylinder, a fixed plate is fixedly connected to the outside of the screening and impurity removal cylinder, a support spring is fixedly connected between the fixed plate and the support box, a first screening plate is slidingly connected inside the screening and impurity removal cylinder and extends to the front face thereof, and a second screening plate is fixedly connected inside the screening and impurity removal cylinder.

[0008] Further, the left and right sides of the first screening plate are fixedly connected with sliding blocks extending into the interior of the screening and impurity removal cylinder, and sliding grooves adapted to the sliding blocks are formed in the inner wall of the screening and impurity removal cylinder.

[0009] Further, the screening and impurity removal cylinder is slidingly connected to the support box, and the aperture of the first screening plate is larger than that of the second screening plate.

[0010] Further, one side of the screening and impurity removal cylinder inside the support box is fixedly connected with a first discharge pipe, and the side of the screening and impurity removal cylinder away from the first discharge pipe is fixedly connected with a second discharge pipe extending into the interior thereof.

[0011] Further, the first discharge pipe and the second discharge pipe are respectively distributed at the bottom and the top of the second screening plate, one side of the screening and impurity removal cylinder is fixedly connected with a third discharge cylinder, and the third discharge cylinder is located at the top of the first screening plate.

[0012] Further, a support plate is fixedly installed on one side of the support box, a top plate is fixedly connected to the top of the support plate, and the top plate is located at the top of the screening and impurity removal cylinder.

[0013] Further, a drive motor is fixedly installed on the top of the top plate, an output shaft of the drive motor is fixedly connected with a rotating shaft extending into the interior of the screening and impurity removal cylinder, and a scraping plate is fixedly installed on the outside of the rotating shaft.

[0014] Further, four universal wheels are rotatably installed on the bottom of the base, and the four universal wheels are evenly distributed on the bottom of the base.

[0015] Compared with the prior art, the utility model provides a kind of for dye production's oscillation impurity removal device, with the following beneficial effects:

[0016] 1. The shock impurity removal device for dye production, by setting the vibration motor and the supporting spring, the vibration motor can drive the screening and impurity removal cylinder to vibrate, and the supporting spring can support the screening and impurity removal cylinder while vibrating, by setting the first screening plate and the second screening plate, the dye can be screened twice, and by setting the first discharge pipe, the second discharge pipe and the third discharge pipe, the impurities screened at different times can be discharged and treated, thereby achieving the effect of removing impurities from the dye.

[0017] 2. The shock impurity removal device for dye production, by setting the driving motor to drive the rotating shaft to rotate, and then driving the scraping plate to rotate through the rotating shaft, the dye on the surface of the first screening plate can be physically scraped, thereby improving the screening efficiency, and solving the problem that the impurities in the screened dye are not separately collected uniformly, but are subjected to circulating screening, only screened, do not achieve the effect of removing impurities, and cannot meet the production requirements. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a sectional view of the utility model structure;

[0019] Figure 2 It is a partial schematic view of the vibration screening mechanism of the utility model;

[0020] Figure 3 It is a structural schematic view of the scraping plate of the utility model;

[0021] Figure 4 It is a structural perspective view of the supporting box of the utility model.

[0022] In the drawing: 1 base, 2 supporting box, 3 screening and impurity removal cylinder, 4 vibration motor, 5 fixed plate, 6 supporting spring, 7 first screening plate, 8 second screening plate, 9 first discharge pipe, 10 second discharge pipe, 11 third discharge pipe, 12 supporting plate, 13 top plate, 14 driving motor, 15 rotating shaft, 16 scraping plate, 17 universal wheel. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Embodiment one:

[0025] Please refer to Figures 1-4The embodiment is a kind of for dye production shock impurity removal device, including base 1 and the support box 2 of fixed connection on the top of base 1, the top of support box 2 is provided with the screening and impurity removal cylinder 3 extending to its inside, the inside of screening and impurity removal cylinder 3 is provided with vibration impurity removal mechanism, vibration impurity removal mechanism includes the vibration motor 4 of fixed installation in the bottom of screening and impurity removal cylinder 3, the outside of screening and impurity removal cylinder 3 is fixedly connected with fixed plate 5, and support spring 6 is fixedly connected between fixed plate 5 and support box 2, the inside of screening and impurity removal cylinder 3 is slidably connected with the first screening plate 7 extending to its front, and the second screening plate 8 is fixedly connected in the inside of screening and impurity removal cylinder 3.

[0026] Wherein, the left and right sides of the first screening plate 7 are fixedly connected with the sliding block extending to the inside of the screening and impurity removal cylinder 3, and the sliding groove matched with the sliding block is formed in the inner wall of the screening and impurity removal cylinder 3, the screening and impurity removal cylinder 3 is slidably connected with the support box 2, and the aperture of the first screening plate 7 is greater than the aperture of the second screening plate 8.

[0027] It should be noted that the front of the support box 2 is fixedly installed with a controller, the screening and impurity removal cylinder 3 is a hollow cylindrical body without a cover, the front of the first screening plate 7 is fixedly connected with a handle, and the first screening plate 7 is convenient for workers to disassemble and clean by being provided with the sliding block and the sliding groove.

[0028] In the embodiment, the side of the screening and impurity removal cylinder 3 located inside the support box 2 is fixedly connected with the first discharge pipe 9, the side of the screening and impurity removal cylinder 3 away from the first discharge pipe 9 is fixedly connected with the second discharge pipe 10 extending to the inside thereof, the first discharge pipe 9 and the second discharge pipe 10 are respectively distributed at the bottom and the top of the second screening plate 8, and the side of the screening and impurity removal cylinder 3 is fixedly connected with the third discharge pipe 11, and the third discharge pipe 11 is located at the top of the first screening plate 7.

[0029] Wherein, the outlet end of the first discharge pipe 9, the second discharge pipe 10 and the third discharge pipe 11 is sleeved with a cover plate, the first discharge pipe 9, the second discharge pipe 10 and the third discharge pipe 11 can be provided to discharge and collect at different periods when the dye is screened, so as to achieve the effect of precise separation, and workers can screen and impurity removal of powdery and liquid materials, improve the practicability of the device.

[0030] In the embodiment, the bottom of the base 1 is rotatably installed with four universal wheels 17, the four universal wheels 17 are evenly distributed on the bottom of the base 1, and the side of the universal wheel 17 is hingedly connected with a brake pad.

[0031] Embodiment two:

[0032] Please refer to Figures 1-3On the basis of the first embodiment, the support plate 12 is fixedly installed on one side of the support box 2, the top of the support plate 12 is fixedly connected with the top plate 13, the top plate 13 is located at the top of the screening and impurity removal cylinder 3, the top of the top plate 13 is fixedly installed with the driving motor 14, the output shaft of the driving motor 14 is fixedly connected with the rotating shaft 15 extending into the interior of the screening and impurity removal cylinder 3, and the outer portion of the rotating shaft 15 is fixedly installed with the scraping plate 16.

[0033] In the embodiment, the number of the scraping plates 16 is four, and the scraping plates 16 are in contact with the upper surface of the first screening plate 7.

[0034] By adopting the technical scheme, the dye on the surface of the first screening plate 7 can be physically scraped by rotating the rotating shaft 15 driven by the driving motor 14 to rotate the scraping plate 16, thereby improving the screening efficiency.

[0035] The working principle of the above embodiment is as follows:

[0036] Firstly, the device is moved to a suitable position, and the power supply is connected, and the workers place three collecting barrels at the bottom of the first, second and third feeding pipes 9, 10 and 11 in advance, at this time, the vibration motor 4 is started to drive the screening and impurity removal cylinder 3 to vibrate, and the driving motor 14 is started to drive the scraping plate 16 to rotate, at this time, the workers put the dye to be processed into the interior of the screening and impurity removal cylinder 3, thereby screening and impurity removal treatment is performed on the dye, and the impurity-removed dye is discharged through the first feeding pipe 9 and collected.

[0037] The electrical components appearing in the text are all electrically connected with the main control unit and the power supply, the main control unit can be a conventional known device such as a computer for control, and the existing disclosed power connection technology is not described herein.

[0038] It should be noted that, in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or device including the element.

[0039] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vibrating impurity removal device for dye production, comprising a base (1) and a support box (2) fixedly connected to the top of the base (1), characterized in that: The top of the support box (2) is provided with a screening and impurity removal cylinder (3) extending into it, and the interior of the screening and impurity removal cylinder (3) is provided with a vibration impurity removal mechanism. The vibration impurity removal mechanism includes a vibration motor (4) fixedly installed at the bottom of the screening and impurity removal cylinder (3), a fixing plate (5) fixedly connected to the outside of the screening and impurity removal cylinder (3), a support spring (6) fixedly connected between the fixing plate (5) and the support box (2), a first screening plate (7) extending to its front side slidably connected inside the screening and impurity removal cylinder (3), and a second screening plate (8) fixedly connected inside the screening and impurity removal cylinder (3).

2. The oscillating impurity removal device for dye production according to claim 1, characterized in that: The first screening plate (7) has sliders that extend into the screening and impurity removal cylinder (3) on both the left and right sides. The inner wall of the screening and impurity removal cylinder (3) is provided with a sliding groove that matches the slider.

3. The oscillating impurity removal device for dye production according to claim 1, characterized in that: The screening and impurity removal cylinder (3) is slidably connected to the support box (2), and the aperture of the first screening plate (7) is larger than the aperture of the second screening plate (8).

4. The oscillating impurity removal device for dye production according to claim 1, characterized in that: The screening and impurity removal cylinder (3) is fixedly connected to a first feed pipe (9) on one side inside the support box (2), and a second feed pipe (10) extending into the cylinder is fixedly connected to the side of the screening and impurity removal cylinder (3) away from the first feed pipe (9).

5. The oscillating impurity removal device for dye production according to claim 4, characterized in that: The first discharge pipe (9) and the second discharge pipe (10) are respectively distributed at the bottom and top of the second screening plate (8). A third discharge cylinder (11) is fixedly connected to one side of the screening and impurity removal cylinder (3). The third discharge cylinder (11) is located at the top of the first screening plate (7).

6. The oscillating impurity removal device for dye production according to claim 1, characterized in that: A support plate (12) is fixedly installed on one side of the support box (2), and a top plate (13) is fixedly connected to the top of the support plate (12). The top plate (13) is located at the top of the screening and impurity removal cylinder (3).

7. The oscillating impurity removal device for dye production according to claim 6, characterized in that: A drive motor (14) is fixedly installed on the top of the top plate (13). A rotating shaft (15) extending into the screening and impurity removal cylinder (3) is fixedly connected to the output shaft of the drive motor (14). A scraper (16) is fixedly installed on the outside of the rotating shaft (15).

8. The shaking impurity removal device for dye production according to claim 1, characterized in that: The bottom of the base (1) is rotatably equipped with four casters (17), which are evenly distributed on the bottom of the base (1).

Citation Information

Patent Citations

  • Crushing and impurity removing device for printing and dyeing dye production

    CN216704519U