Broken-edge magnetic steel screening and recycling device

By introducing a geared motor and a vision sensor into the magnet screening device, combined with a PLC controller, automatic detection and mechanically assisted screening of chipped magnets are achieved, solving the problem of low efficiency in manual screening and improving screening speed and accuracy.

CN223556575UActive Publication Date: 2025-11-18SUINING CHENJIE MAGNETIC MATERIALS CO LTD
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Patent Information

Application Number
CN202422733323.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-18
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In existing technologies, the screening of chipped magnets mainly relies on manual inspection, resulting in low screening efficiency and the inability to achieve mechanically assisted detection and efficient recycling.

Method used

A geared motor drives a rotating disk, which, combined with a vision sensor and a PLC controller, enables automatic detection and analysis of magnet images. A screening electric cylinder pusher plate is used to achieve mechanically assisted screening and recycling of chipped magnets.

Benefits of technology

It enables automated screening and efficient recycling of chipped magnets, improving screening speed and accuracy while reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223556575U_ABST
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Abstract

The utility model discloses an edge-broken magnetic steel screening and recycling device which comprises a supporting bottom plate, a gear motor is fixedly installed on the upper surface of the supporting bottom plate, a driving shaft is fixedly installed at the output end of the gear motor, a rotating disc is fixedly installed at the top end of the driving shaft, and a supporting carrier plate is fixedly connected to the right side face of the supporting bottom plate. A visual sensor is fixedly installed on the outer surface of the supporting carrier plate, a fixing block is fixedly installed on the outer surface of the supporting carrier plate, a screening electric cylinder is fixedly installed on the right side face of the fixing block, a screening push plate is fixedly installed at the telescopic end of the screening electric cylinder, and the screening push plate is located above the rotating disc. A vertical plate is fixedly connected to the upper surface of the supporting carrier plate, an image display screen is fixedly installed on the front face of the vertical plate, and a PLC is fixedly installed on the front face of the vertical plate. According to the utility model, the effect of mechanical auxiliary detection and screening of the edge-broken magnetic steel is achieved, and then the screening and recycling speed of the edge-broken magnetic steel is improved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of magnetic steel screening, and particularly relates to a broken-edge magnetic steel screening and recycling device. BACKGROUND

[0002] The magnetic steel generally refers to an aluminum-nickel-cobalt alloy, the magnetic steel is composed of several hard strong metals, such as iron, aluminum, nickel, cobalt and the like, and sometimes copper, niobium and tantalum, and is used for manufacturing super-hard permanent magnetic alloy, in the process of magnetic steel processing, the edges of the magnetic steel may be broken, and therefore the magnetic steel must be screened to eliminate products with quality defects.

[0003] At present, the broken-edge magnetic steel is usually manually checked, screened and removed, and the effect of mechanical auxiliary detection and screening cannot be achieved, and then the screening and recycling speed of the broken-edge magnetic steel is reduced, and therefore, in order to solve the above problems, the broken-edge magnetic steel screening and recycling device is provided. CONTENT OF THE INVENTION

[0004] The broken-edge magnetic steel screening and recycling device is provided to solve the problems in the background technology.

[0005] The application adopts the following technical scheme:

[0006] The broken-edge magnetic steel screening and recycling device comprises a supporting bottom plate, a speed reducer motor is fixedly installed on the upper surface of the supporting bottom plate, a driving shaft is fixedly installed at the output end of the speed reducer motor, a rotating disc is fixedly installed at the top end of the driving shaft, a supporting load plate is fixedly connected to the right side surface of the supporting bottom plate, a visual sensor is fixedly installed on the outer surface of the supporting load plate, a fixing block is fixedly installed on the outer surface of the supporting load plate, a screening electric cylinder is fixedly installed on the right side surface of the fixing block, a screening push plate is fixedly installed at the telescopic end of the screening electric cylinder, the screening push plate is located above the rotating disc, a vertical plate is fixedly connected to the upper surface of the supporting load plate, an image display screen is fixedly installed on the front surface of the vertical plate, and a PLC controller is fixedly installed on the front surface of the vertical plate.

[0007] Preferably, a bearing plate is fixedly connected to the upper surface of the supporting bottom plate, a bearing ring is fixedly embedded on the upper surface of the bearing plate, and the inner ring of the bearing ring is fixedly connected to the outer surface of the driving shaft.

[0008] Preferably, a recycling hopper is fixedly embedded on the right side surface of the supporting load plate, and the recycling hopper is located on the right side of the rotating disc.

[0009] Preferably, a discharging electric cylinder is fixedly installed on the left side surface of the fixing block, and a discharging push plate is fixedly installed at the telescopic end of the discharging electric cylinder.

[0010] Preferably, the left side of the supporting bottom plate is provided with a flow guide frame, and a discharge port is formed in the left side of the flow guide frame.

[0011] Preferably, the inner wall of the flow guide frame is fixedly provided with a flow guide plate, and the flow guide plate is located on the left side of the rotating disc.

[0012] The above at least one technical scheme adopted by the embodiment of the present application can achieve the following beneficial effects:

[0013] The edge collapse magnetic steel screening and recycling device can drive the magnetic steel to rotate, and the magnetic steel can rotate to the lower side of the visual sensor, so that the visual sensor can conveniently capture the image of the magnetic steel above the rotating disc. Meanwhile, the image display screen and the PLC controller are used to display and analyze the image, so that whether the magnetic steel has the edge collapse phenomenon can be determined. After the edge collapse magnetic steel is screened out, the screening electric cylinder is started to drive the screening push plate to push the edge collapse magnetic steel to the right for discharging, so that the mechanical auxiliary detection and screening of the edge collapse magnetic steel are achieved, and the screening and recycling speed of the edge collapse magnetic steel is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] The accompanying drawings, which are included to provide a further understanding of the present application, form a part of the present application and help to explain the present application, and do not limit the present application in any way. In the drawings:

[0015] Figure 1 is a perspective structural schematic view of the front view of the edge collapse magnetic steel screening and recycling device of the present application;

[0016] Figure 2 is a sectional view of the front view of the edge collapse magnetic steel screening and recycling device of the present application;

[0017] Figure 3 is a sectional view of the top view of the supporting load plate in the edge collapse magnetic steel screening and recycling device of the present application;

[0018] Figure 4 is a perspective structural schematic view of the bottom view of the fixing block in the edge collapse magnetic steel screening and recycling device of the present application.

[0019] In the drawings: 1, supporting bottom plate; 2, supporting load plate; 3, speed reducer; 4, driving shaft; 5, rotating disc; 6, visual sensor; 7, fixing block; 8, screening electric cylinder; 9, screening push plate; 10, discharging electric cylinder; 11, discharging push plate; 12, bearing plate; 13, bearing ring; 14, vertical plate; 15, image display screen; 16, PLC controller; 17, flow guide frame; 18, flow guide plate; 19, discharge port; 20, recycling hopper. DETAILED DESCRIPTION

[0020] In order to make the purposes, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be described clearly and completely below in combination with specific embodiments of the present application and corresponding drawings. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.

[0021] The technical solutions provided by the embodiments of the present application will be described in detail below in combination with the drawings.

[0022] Please refer to Figures 1-4 The utility model provides a kind of edge collapse magnetic steel screening and recovery device technical scheme:

[0023] An edge collapse magnetic steel screening and recovery device, comprising a support bottom plate 1, a deceleration motor 3 is fixedly installed on the upper surface of the support bottom plate 1, a drive shaft 4 is fixedly installed on the output end of the deceleration motor 3, a rotary disc 5 is fixedly installed on the top end of the drive shaft 4, a support carrier plate 2 is fixedly connected to the right side surface of the support bottom plate 1, a visual sensor 6 is fixedly installed on the outer surface of the support carrier plate 2, the visual sensor 6 is the direct source of information of the entire machine vision system, mainly composed of one or two pattern sensors, sometimes also equipped with light projector and other auxiliary equipment, the main function of the visual sensor 6 is to obtain enough original images to be processed by the machine vision system, the image sensor can use laser scanner, linear array and area array CCD camera or TV camera, a fixing block 7 is fixedly installed on the outer surface of the support carrier plate 2, a screening electric cylinder 8 is fixedly installed on the right side surface of the fixing block 7, a screening push plate 9 is fixedly installed on the telescopic end of the screening electric cylinder 8, and the screening push plate 9 is located above the rotary disc 5.

[0024] The upper surface of the support base plate 2 is fixedly connected with a vertical plate 14, the front surface of the vertical plate 14 is fixedly installed with an image display screen 15, the front surface of the vertical plate 14 is fixedly installed with a PLC controller 16, the PLC controller 16 is a kind of digital electronic equipment with microprocessor, digital logic controller for automation control, control instruction can be loaded into memory storage and execution at any time, programmable controller is modularized and combined by internal CPU, instruction and data memory, input and output unit, power module, digital analog unit;The screening electric cylinder 8 and the blanking electric cylinder 10 are located in the same specification electric cylinder, also called push rod motor, linear actuator, electric cylinder is a kind of electric drive device for converting the rotary motion of motor into the linear reciprocating motion of push rod, which can be used as execution machinery in various simple or complex process to realize remote control, centralized control or automatic control, specifically, through the reduction motor 3 and the driving shaft 4, the rotation can drive the magnetic steel to rotate, the magnetic steel can be rotated below the vision sensor 6, and the vision sensor 6 can shoot the image of the magnetic steel above the rotating disc 5 for screening detection.

[0025] In the embodiment, the upper surface of the support base plate 1 is fixedly connected with a bearing plate 12, the upper surface of the bearing plate 12 is fixedly embedded with a bearing ring 13, the inner ring of the bearing ring 13 is fixedly connected with the outer surface of the driving shaft 4, the right side of the support base plate 2 is fixedly embedded with a recovery hopper 20, and the recovery hopper 20 is located on the right side of the rotating disc 5;Specifically, through the setting of the bearing plate 12 and the bearing ring 13, the driving shaft 4 can be supported, so that the driving shaft 4 rotates more stably, and the setting of the recovery hopper 20 can guide the flow of the edge-broken magnetic steel during screening and blanking, so as to facilitate the collection.

[0026] In the embodiment, the left side of the fixed block 7 is fixedly installed with a blanking electric cylinder 10, the telescopic end of the blanking electric cylinder 10 is fixedly installed with a blanking push plate 11, the left side of the support base plate 1 is provided with a flow guide frame 17, the left side of the flow guide frame 17 is provided with a discharge port 19, the inner wall of the flow guide frame 17 is fixedly installed with a flow guide plate 18, and the flow guide plate 18 is located on the left side of the rotating disc 5;Specifically, through the setting of the blanking electric cylinder 10 and the blanking push plate 11, the blanking push plate 11 can be driven to move to the right, so that the qualified magnetic steel after screening can be pushed to the left, achieving the effect of assisting blanking, and the setting of the flow guide plate 18 can guide the flow of the magnetic steel during blanking, facilitating the collection.

[0027] Working principle: first, the device is connected with the power supply, then will be placed in the rotating disc 5 above in turn, and make rotating disc 5 annular arrangement, then start the speed reducer motor 3 operation, can drive the rotating shaft 4 and rotating disc 5 rotation, can make rotating disc 5 drive magnetic steel rotate clockwise, until the magnetic steel rotates to the lower of visual sensor 6, then use visual sensor 6 can shoot the image of rotating disc 5 above magnetic steel, and will be displayed and image analysis through image display screen 15 and PLC controller 16, can draw the existence of magnetic steel whether there is edge collapse phenomenon, when screening out the edge collapse magnetic steel, start screening electric cylinder 8 work, can drive the screening push plate 9 to move to the right, will push the edge collapse magnetic steel to the right, can make the edge collapse magnetic steel to the right slide down, in turn, to achieve the mechanical recycling of magnetic steel screening.

[0028] The above only for the embodiment of this application, and is not intended to limit the application. For those skilled in the art, the application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the application shall be included in the scope of claims of the application.

Claims

1. A kind of edge collapse magnetic steel screening recovery device, including support base plate (1), it is characterized in that: The upper surface of the supporting base plate (1) is fixedly installed with a speed reducer (3), the output end of the speed reducer (3) is fixedly installed with a driving shaft (4), the top end of the driving shaft (4) is fixedly installed with a rotating disc (5), the right side surface of the supporting base plate (1) is fixedly connected with a supporting carrier plate (2), the outer surface of the supporting carrier plate (2) is fixedly installed with a visual sensor (6), the outer surface of the supporting carrier plate (2) is fixedly installed with a fixed block (7), the right side surface of the fixed block (7) is fixedly installed with a screening electric cylinder (8), the telescopic end of the screening electric cylinder (8) is fixedly installed with a screening push plate (9), the screening push plate (9) is located above the rotating disc (5), the upper surface of the supporting carrier plate (2) is fixedly connected with a vertical plate (14), the front surface of the vertical plate (14) is fixedly installed with an image display screen (15), the front surface of the vertical plate (14) is fixedly installed with a PLC controller (16).

2. The edge-cracked magnetic steel screening and recycling device according to claim 1, characterized in that: The upper surface of the supporting base plate (1) is fixedly connected with a bearing plate (12), the upper surface of the bearing plate (12) is fixedly embedded with a bearing ring (13), the inner ring of the bearing ring (13) is fixedly connected with the outer surface of the driving shaft (4).

3. The edge-cracked magnetic steel screening and recycling device according to claim 1, characterized in that: The right side surface of the supporting carrier plate (2) is fixedly embedded with a recycling hopper (20), and the recycling hopper (20) is located on the right side of the rotating disc (5).

4. The edge-cracked magnetic steel screening and recycling device according to claim 1, characterized in that: The left side surface of the fixed block (7) is fixedly installed with a blanking electric cylinder (10), and the telescopic end of the blanking electric cylinder (10) is fixedly installed with a blanking push plate (11).

5. The edge-cracked magnetic steel screening and recycling device according to claim 1, characterized in that: The left side surface of the supporting base plate (1) is provided with a flow guide frame (17), and the left side surface of the flow guide frame (17) is provided with a discharge port (19).

6. The edge-cracked magnetic steel screening and recycling device according to claim 5, characterized in that: The inner wall of the flow guide frame (17) is fixedly installed with a flow guide plate (18), and the flow guide plate (18) is located on the left side of the rotating disc (5). The inner wall of the flow guide frame (17) is fixedly installed with a flow guide plate (18), and the flow guide plate (18) is located on the left side of the rotating disc (5).