Automatic feeding auxiliary device
By using an automated feeding trolley and docking vertical material tray, the problems of difficult strip coil handling and improper tension control have been solved, achieving an efficient and safe strip coil uncoiling process and improving processing efficiency and safety.
Patent Information
- Application Number
- CN202423142503.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-19
AI Technical Summary
The traditional handling process of steel strip coils is labor-intensive and carries high safety risks. Furthermore, improper tension control can lead to difficulties in uncoiling, affecting processing efficiency and safety.
An automated feeding auxiliary device is adopted, including a feeding trolley and a docking upright tray. The height of the support platform is adjusted by a telescopic rod, and the arc-shaped docking blades and elastic modules are used to achieve stable fixing and tension adjustment of the strip steel coil, which is used in conjunction with the uncoiling equipment for automated operation.
It improves the handling efficiency and safety of steel strip coils, reduces the labor intensity of operators, ensures the stability and continuity of the uncoiling process, and enhances the level of processing automation.
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Figure CN223556876U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metallurgical material auxiliary processing frock technical field, especially a kind of automatic feeding auxiliary device. BACKGROUND
[0002] The strip steel has the characteristics of high strength, excellent toughness and good processability, and is widely used in many fields due to its unique advantages, such as structural parts and mechanical parts in the mechanical manufacturing industry, steel structural members, doors and windows, stairs and handrails used in the construction industry, body frame, shell, wheels and chassis parts in the automobile manufacturing industry, and pipelines and power generation equipment in the energy industry.
[0003] As a flat steel material usually delivered in roll form, the strip steel needs to be processed through uncoiling and cutting before entering the production process. The traditional uncoiling process relies on the on-site operator to stack the strip steel and then carry it one by one to the uncoiling equipment.
[0004] This process not only has high labor intensity, but also brings additional carrying difficulty and safety risk to the operator due to the weight and variety of specifications of the strip steel roll. During the carrying process, the strip steel may have problems such as tower shape, edge displacement, etc., which increases the complexity of carrying and operation, especially the occurrence of loose roll phenomenon not only increases the carrying difficulty, but also increases the operation risk. In addition, different specifications of strip steel have different winding tension, and the operator cannot flexibly adjust the tension of the steel roll during the stretching process of the uncoiling equipment, which easily leads to deformation of the strip steel, and the high-strength steel roll has greater resilience, making the uncoiling process more difficult.
[0005] Therefore, in order to effectively reduce various problems caused by improper tension control, reduce the working intensity of the operator and improve the safety of on-site operation, an automatic feeding auxiliary device is needed to realize automatic carrying and feeding of the strip steel, reduce manual intervention, improve operation efficiency, ensure the continuity and safety of the production process, and further improve the automation level of strip steel processing. UTILITY MODEL CONTENTS
[0006] To solve the problems mentioned in the background art and overcome the above shortcomings, the utility model provides the following technical solutions:
[0007] An automatic feeding auxiliary device includes a feeding trolley and a docking type vertical material disc, wherein the use of the feeding trolley solves the problem of carrying the strip steel by the operator, improves the safety of the on-site operator, and also improves the carrying efficiency of the strip steel; the docking type vertical material disc used in cooperation with the feeding trolley can fix the strip steel roll during uncoiling and can flexibly adjust and control the tension change of the strip steel roll, facilitating the uncoiling and stretching of the uncoiling equipment.
[0008] The upper feeding trolley comprises a trolley base, an extension rod, a load-bearing table and an engine fixing plate, the trolley base is provided with the extension rod, the top of the extension rod is the load-bearing table, and the trolley base is provided with wheels on the symmetrical two sides.
[0009] Further, the extension rod comprises a main extension rod and an auxiliary extension rod, both the main extension rod and the auxiliary extension rod have the extension function, the height change of the auxiliary extension rod is always consistent with the height change of the main extension rod, and the main extension rod is further provided with a fixer; the height of the extension rod can be adjusted according to the placement position of the strip steel roll, and then the height of the load-bearing table is adjusted, so that the strip steel roll is placed on the load-bearing table; after the load-bearing table is adjusted to the appropriate height, the height of the main extension rod is fixed through the fixer, and the height of the load-bearing table no longer changes.
[0010] Further, the bottom surface of the load-bearing table connected with the extension rod is a plane, so that the force on the bottom of the load-bearing table is uniform, so that the load-bearing table is not inclined due to uneven force after the strip steel roll is placed on the load-bearing table; the top surface of the load-bearing table is a "V" shape, so that the strip steel roll can be fixed by using the groove in the middle of the "V" shape after being placed on the load-bearing table, to prevent the strip steel roll from rolling off the load-bearing table during the movement of the upper feeding trolley.
[0011] Further, the engine fixing plate is arranged on the side of the trolley base without wheels, so that the engine can be disassembled conveniently.
[0012] The butt joint type vertical material disc comprises a power supply box, a fixed base, a fixed disc and a butt joint shaft, the power supply box is arranged on the fixed base, the fixed disc is arranged at one end of the power supply box, the fixed disc is provided with a fixed shaft in the middle, the fixed shaft penetrates through the fixed disc and the power supply box, and finally the tail of the fixed shaft is fixed outside the power supply box through a nut, the butt joint shaft is arranged on the outer periphery of the fixed shaft, and the tail of the butt joint shaft is movably connected with the fixed disc; the strip steel roll is fixed by using the butt joint shaft.
[0013] Further, the butt joint shaft comprises outer arc-shaped butt joint blades and inner elastic modules, the inner elastic modules are designed on the inner side of the outer arc-shaped butt joint blades; the outer arc-shaped butt joint blades are cylindrical shaft bodies in the folded state, and wrap the elastic modules and the fixed shaft inside.
[0014] Further, the outer arc-shaped butt joint blades are 2-4, and 1-6 inner elastic modules are arranged in the outer arc-shaped butt joint blades correspondingly;
[0015] Further, the outer layer arc-shaped butt joint blade is 4 pieces, and two inner layer elastic modules are arranged in each piece of the outer layer arc-shaped butt joint blade.
[0016] Further, the fixing shaft surface of the fixing disc is provided with a fixing module matched with the position, size and shape of the inner layer elastic module, so that the inner layer elastic module and the fixing module surface can be closely attached in the fully gathered state of the outer layer arc-shaped butt joint blade, and the elastic module is stretched outward by the acting force between the elastic module and the fixing module to open the outer layer arc-shaped butt joint blade, so as to meet the fixing of the strip steel coil with different specifications and tension requirements.
[0017] Further, the fixing module is provided with 2-4 pieces.
[0018] Further, the elastic module is a bent piece with a buckle, the bent piece can provide clamping elastic force, the shape of the bent piece is changed by adjusting the clamping elastic force, and then the distance between the inner layer elastic module and the fixing module is changed.
[0019] Further, the fixing disc is further provided with a rotating gripper, and the operator can drive the fixing disc to rotate by moving the gripper, and the strip steel coil is unwound in cooperation with the unwinding device.
[0020] The top of the power supply box is provided with a motor for driving the butt joint type vertical material disc to work, and the motor and the fixing shaft are connected through a chain in the power supply box, so that the operator can drive the chain to rotate the fixing shaft by the motor, so that the fixing disc rotates, and the unwinding device is convenient for unwinding.
[0021] Compared with the prior art, the utility model has the advantages that:
[0022] 1. The automatic feeding auxiliary device comprises a feeding trolley and a butt joint type vertical material disc, the feeding trolley is a movable part of the device, the problem of low efficiency and high danger of manual carrying of strip steel coils is solved, the butt joint type vertical material disc is used in cooperation with the feeding trolley, the flexibility and safety of operation are improved through intelligent design, and it is more favorable to cooperate with the unwinding device to unwind and stretch the strip steel coil, the labor intensity of on-site work is reduced, and the work efficiency is improved.
[0023] 2. By arranging the feeding trolley, the height of the bearing table can be adjusted by the telescopic rod to conveniently receive strip steel coils of different heights, and convenience is provided for subsequent cooperation with the butt joint type vertical material disc to fix the strip steel coil; the top surface of the bearing table is arranged in a "V" shape, which can effectively prevent the strip steel coil from falling off during the movement of the feeding trolley, and compared with the horizontal bearing table, it is more convenient to use the auxiliary material such as rope to fix the strip steel coil, and the carrying efficiency is further improved.
[0024] 3. The design of the butt joint type vertical material disc solves the problems of loose coil and other fixed problems caused by the difference of strip coil specifications and the difference of coiling tension, and the problem that the operator cannot avoid the deformation of the strip during the uncoiling process. The device, by using the arc-shaped butt joint blade and the elastic module arranged on the inner side, in combination with the fixed module on the fixed shaft, the operator can adjust the initial opening angle of the arc-shaped butt joint blade according to the actual situation of the strip coil, and ensure the stable fixation of the strip coil; when the uncoiling equipment is uncoiling, the operator can adjust the elastic threshold value between the elastic module and the fixed module, according to the change of the coiling tension in the stretching process of the strip coil, dynamically adjust the distance between the elastic module and the fixed module, and then adjust the opening angle of the arc-shaped butt joint blade, so that the strip coil is always stretched in a stable state. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a schematic view of the feeding trolley structure in the utility model;
[0026] Figure 2 It is a schematic view of the butt joint type vertical material disc structure in the utility model;
[0027] Figure 3 It is a schematic view of the butt joint shaft structure in the utility model;
[0028] 1-feeding trolley, 11-trolley base, 12-telescopic rod, 121-main telescopic rod, 122-assistant telescopic rod, 13-bearing table, 14-engine fixing plate, 15-wheel, 2-butt joint type vertical material disc, 21-fixed base, 22-power supply box, 23-fixed disc, 231-fixed shaft, 232-fixed module, 233-chain, 234-rotary gripper, 24-butt joint shaft, 241-arc-shaped butt joint blade, 242-elastic module, 25-motor. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0030] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0031] Embodiment 1
[0032] An automatic feeding auxiliary device, comprising a feeding trolley 1 as shown in Figure 1 and a butt joint type vertical material disc 2 as shown inFigure 2 The docking type vertical material tray 2.
[0033] As Figure 1 shown, the bottom of the feeding trolley is a trolley base 11, the trolley base 11 is symmetrically provided with wheels 15 on both sides, and an engine fixing plate 14 is provided on any side of the trolley base 11 where no wheel 15 is arranged. In use, the engine is fixed on the engine fixing plate 14, and the feeding trolley 1 is driven by the engine.
[0034] A telescopic rod 12 is arranged on the top surface of the trolley base 11. The telescopic rod 12 includes a main telescopic rod 121 and four auxiliary telescopic rods 122. The telescopic rod 12 can be adjusted up and down. The main telescopic rod 121 is provided with a fixer for fixing the height of the main telescopic rod 121. The heights of the four auxiliary telescopic rods 122 always remain consistent with the main telescopic rod. A V-shaped bearing table 13 is connected to the telescopic rod 12.
[0035] As Figure 2 shown, the docking type vertical material tray 2 is provided with a fixed base 21, a power supply box 22 is arranged on the fixed base 21, and a motor 25 is arranged on the power supply box 22. The docking type vertical material tray 2 is driven to rotate by the motor.
[0036] A fixed disc 23 is arranged on one side of the power supply box 22, and a fixed shaft 231 is arranged in the middle of the fixed disc 23. The fixed shaft 231 penetrates through the power supply box 22, and the tail thereof is fixed on the other side of the power supply box 22 corresponding to the side where the fixed disc 23 is arranged, so as to ensure that the fixed disc 23 does not deviate during rotation.
[0037] Combined Figure 3 shown, the docking shaft 24 is arranged on the fixed disc 23. The docking shaft 24 is arranged outside the fixed shaft 231. The docking shaft 24 includes two parts: four arc-shaped docking blades 241 arranged on the outer layer and elastic modules 242 arranged inside the arc-shaped blades 241. Two elastic modules 242 are correspondingly arranged inside each arc-shaped blade 241. The elastic modules 242 are attached to the fixed modules 232 arranged on the fixed shaft 231. The fixed modules 232 are four in number and correspond to the elastic modules 242 inside each arc-shaped blade 241.
[0038] In the initial state, the arc-shaped docking blades 241 are completely closed and wrap the fixed shaft 231 in the docking shaft 24.
[0039] On this basis, the motor 25 and the part of the fixed shaft 231 in the power supply box 22 are connected by a chain 233, the chain 233 is driven to rotate by the motor 25, so as to drive the fixed shaft 231 to rotate, the fixed shaft 231 is arranged on the fixed disc 23, and then the fixed disc 23 and the butt joint shaft arranged on the fixed disc are driven to rotate in the same direction.
[0040] Embodiment 2
[0041] On the basis of embodiment 1, according to the layout of the factory, a suitable path track is laid in the factory, so that the feeding trolley 1 can transfer the strip coil to the position where the butt joint type vertical material disc 2 is located, in this process, the operator can adjust the height of the main telescopic rod 121 in the feeding trolley 1 according to the needs, and then adjust the height of the load-bearing table 13, so as to facilitate the operator to place the strip coil on the load-bearing table 13, and also facilitate the butt joint of the strip coil and the butt joint type vertical material disc 2, and reduce the difficulty of the operator's carrying work.
[0042] Before the strip coil is fixed by the butt joint type vertical material disc 2, the operator can adjust the elastic value of the elastic module 242, so that the arc-shaped butt joint blade 241 is opened outward by a certain angle, which is beneficial to the initial fixation of the strip coil.
[0043] When the strip coil is uncoiled, the operator can set the elastic threshold range of the elastic module 242 according to the specifications and state of the strip coil, and dynamically adjust the opening and closing angle of the arc-shaped butt joint blade 241 according to the change of the coiling tension in the uncoiling process, so that the strip coil is always uncoiled in a stable state, the uncoiling difficulty is reduced, and the strip deformation is avoided.
[0044] After the parameter setting is completed, the operator opens the motor 25, and drives the fixed disc 23 and the components arranged on the fixed disc 23 to rotate by the chain 233, the rotation frequency is adjusted according to the uncoiling equipment, the automatic operation requirement is reached, and the uncoiling efficiency is improved.
[0045] Embodiment 3
[0046] In embodiment 2, the operation mode of the automatic feeding auxiliary device cooperating with the uncoiling equipment to uncoil the strip coil is given, and in this application, an operation mode of the operator assisting the uncoiling equipment to uncoil the strip coil can also be provided.
[0047] As shown in Figure 2 The fixed disc 23 is further provided with four rotating grippers 234, when the mode shown in embodiment 2 is not convenient to use in special circumstances, the operator can drive the fixed disc 23 to rotate by the motor 25, and then drive the fixed disc 23 to cooperate with the uncoiling equipment to uncoil.
[0048] The above merely describes the preferred embodiments of the present application, and it should be pointed out that those skilled in the art can make several improvements and refinements without departing from the principles of the present application, and these improvements and refinements should also be considered as falling within the protection scope of the present application.
Claims
1. An automated feeding auxiliary device, characterized in that: The automated feeding auxiliary device includes a feeding trolley (1) and a docking vertical material tray (2): The loading trolley (1) includes a base (11), a telescopic rod (12), a support platform (13), an engine mounting plate (14), and wheels (15); the base (11) is symmetrically provided with wheels (15) on both sides, the base (11) is provided with the telescopic rod (12), the top of the telescopic rod (12) is connected to the bottom surface of the support platform (13), and the engine mounting plate (14) is provided on the side of the base (11) without wheels (15); The docking vertical material tray (2) includes a power supply box (22), a fixed base (21), a fixed plate (23), and a docking shaft (24). The fixed base is provided with a power supply box (22), and the fixed plate (23) is provided on one side of the power supply box (22). The fixed plate (23) is provided in the middle of the fixed plate (23), and the fixed shaft (231) passes through the power supply box (22). The tail of the fixed shaft (231) is fixed outside the power supply box (22) by a nut. The docking shaft (24) is arranged on the outer periphery of the fixed shaft (231), and the tail of the docking shaft (24) is movably connected to the fixed plate (23).
2. The automated feeding auxiliary device as described in claim 1, characterized in that: The bottom surface of the support platform (13) and the telescopic rod (12) are a plane, and the top surface of the support platform (13) is "V" shaped.
3. The automated feeding auxiliary device as described in claim 1 or 2, characterized in that: The telescopic rod (12) includes a main telescopic rod (121) and an auxiliary telescopic rod (122).
4. The automated feeding auxiliary device as described in claim 3, characterized in that: The main telescopic rod (121) is equipped with a fixing device.
5. The automated feeding auxiliary device as described in claim 1, characterized in that: The docking shaft (24) includes an outer arc-shaped docking blade (241) and an inner elastic module (242). The inner elastic module (242) is disposed inside the outer arc-shaped docking blade (241). The outer arc-shaped docking blade (241) is a cylindrical shaft in the retracted state.
6. The automated feeding auxiliary device as described in claim 5, characterized in that: There are 2-4 outer arc-shaped docking blades (241), and each outer arc-shaped docking blade (241) is provided with 1-6 inner elastic modules (242).
7. The automated feeding auxiliary device as described in claim 1, characterized in that: The surface of the fixed shaft (231) is provided with a fixed module (232) that matches the position, size and shape of the inner elastic module (242). When the outer arc-shaped docking blade (241) is fully gathered, the surfaces of the inner elastic module (242) and the fixed module (232) are tightly attached.
8. The automated feeding auxiliary device as described in claim 7, characterized in that: The fixed module (232) has 2-4 units.
9. The automated feeding auxiliary device as described in claim 1, characterized in that: The top of the power supply box (22) is equipped with a motor (25), and the motor (25) and the fixed shaft (231) are connected inside the power supply box (22) by a chain (233).
10. The automated feeding auxiliary device as described in claim 1, characterized in that: The fixed disk (23) is equipped with a rotating gripper (234).