Edge folding device for metal shell of vertical warmer
By designing automated conveying, lifting, fixing, and bending mechanisms, the problems of low efficiency and non-adjustable angles in existing devices with manual loading and unloading have been solved, enabling efficient automated edge folding and multi-angle bending of the metal shell of vertical heaters.
Patent Information
- Application Number
- CN202423189935.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing metal casing folding devices require manual loading and unloading, resulting in low work efficiency. They can only fold right-angle edges, limiting their application range and making it difficult to freely adjust the folding angle.
A vertical heater metal shell bending device was designed, comprising a conveying mechanism, a lifting mechanism, a fixing mechanism, a bending mechanism, and a driving mechanism. It enables automatic loading and unloading and arbitrary adjustment of the bending angle. The height adjustment, clamping, and bending of the metal shell are achieved through hydraulic cylinders and motor drive.
It improves the efficiency of metal casing bending and the flexibility of the device, enabling automated operation and free adjustment of bending angle, thereby increasing work efficiency and applicability.
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Figure CN223556978U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of warmer production especially relates to a vertical warmer metal shell flanging device. BACKGROUND
[0002] Vertical warmer is a kind of heating equipment commonly used in life, also known as electric heating, not only can be used in the room, also can be used in public places such as shopping mall, hospital and school.
[0003] The existing metal shell flanging device, for example, the utility model patent with the application number 202420755678.X discloses a kind of metal cover plate edge bending device, its main structure includes rack and lifting device, the inner wall of rack is fixedly connected with cylinder, the output end of cylinder is fixedly connected with mounting bracket, the inside of mounting bracket is installed with pressing knife, the inner wall of rack is fixedly connected with cushion block, lifting device is located in the inside of rack and is set, lifting device includes support rod, support rod is slidably connected with the inner wall of rack, the upper surface of support rod is fixedly connected with support block, the surface of support block is rotatably connected with guide roller, the cross section of support rod is n-shaped, the end, far from guide roller, of support rod is fixedly connected with protection block;When using, pull pull frame to the direction far from rack, then pull frame drives support rod displacement, rubber wheel rotates immediately, after adjusting the position of guide roller, release pull frame, then place metal cover plate on guide roller and cushion block, then control air rod to drive mounting bracket and pressing knife to move downwards, then pressing knife cooperates with cushion block and bends the edge of metal cover plate.
[0004] However, the existing shell device still needs manual feeding and discharging, and the work efficiency is low, and most of the devices can only fold the right-angle edge, the use range is limited, and the folding angle cannot be freely adjusted. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides a vertical warmer metal shell flanging device, which can automatically drive the feeding and discharging of the warmer metal shell, improve the bending efficiency, and freely adjust the bending angle, improve the use flexibility of the device.
[0006] The utility model discloses a vertical heating ware metal shell flanging device, including conveying mechanism, still including lifting mechanism, fixed establishment, bending mechanism and drive mechanism, and the lifting mechanism is installed on the conveying mechanism and adjusts the metal shell height, and the fixed establishment is installed on the conveying mechanism and is fixed to the metal shell bending department, and the bending mechanism is installed on the conveying mechanism and is clamped to the metal shell, and the drive mechanism is installed on the bending mechanism and drives the bending mechanism to bend the metal shell, the metal shell board is sent to the conveying mechanism, and the lifting mechanism is started to adjust the height of the metal shell board, and the fixed establishment is clamped and fixed to the metal shell after being lifted to the specified height, and the bending mechanism is lowered and is clamped and fixed to the bending department that needs, and the drive mechanism drives the bending mechanism to rotate and drives the metal shell board to bend, and the bending angle can be adjusted at will.
[0007] Preferably, the conveying mechanism includes a base, two sets of support plates, a control cabinet, two sets of conveying roller groups, and two sets of infrared detectors. The bottom end of the base is connected with the ground. The bottom ends of the two sets of support plates are connected with the top end of the base. The control cabinet is installed on one of the two sets of support plates. The two sets of conveying roller groups are respectively installed on the two sets of support plates. The two sets of infrared detectors are respectively installed on the two sets of support plates. The metal shell is placed between the two sets of conveying roller groups. The two sets of conveying roller groups are controlled to drive the metal shell to forwardly convey by the control cabinet. The conveying is stopped when the two sets of infrared detectors detect the metal shell, facilitating the bending of the metal shell.
[0008] Preferably, the lifting mechanism includes a plurality of first hydraulic cylinders, a connecting frame, and a plurality of carrier rollers. The bottom ends of the plurality of first hydraulic cylinders are connected with the top end of the base. The bottom end of the connecting frame is connected with the top ends of the plurality of first hydraulic cylinders. The plurality of carrier rollers are rotatably installed on the connecting frame. The plurality of carrier rollers lift the metal shell and facilitate the two sets of conveying roller groups to drive the metal shell to forwardly convey. The plurality of first hydraulic cylinders are started to upwardly lift the connecting frame and the plurality of carrier rollers, facilitating the adjustment of the extension length of the metal shell.
[0009] Preferably, the conveying roller groups and the carrier rollers are made of rubber material. The conveying roller groups and the carrier rollers made of rubber material can protect the surface of the plate, avoid scratching, increase the friction coefficient between the plate and the conveying roller groups or the carrier rollers, and facilitate the forward conveying or fixing of the plate.
[0010] Preferably, the fixed establishment includes a plurality of second hydraulic cylinders and two sets of clamping plates. The plurality of second hydraulic cylinders are respectively installed on the two sets of conveying roller groups. The clamping plates are installed on the plurality of second hydraulic cylinders on the same side. The plurality of second hydraulic cylinders push the two sets of clamping plates to be close to the metal shell, fix the metal shell, and avoid affecting the lower metal shell during bending.
[0011] Preferably, the bending mechanism comprises a plurality of third hydraulic cylinders, a hanger, two rotating shafts, a fixing sleeve and two protrusions, the plurality of third hydraulic cylinders are installed on the support plate, the top end of the hanger is connected with the bottom end of the plurality of third hydraulic cylinders, the two rotating shafts are rotatably installed on the hanger, the fixing sleeve is installed on the two rotating shafts, and the two protrusions are installed on the fixing sleeve.
[0012] Preferably, the driving mechanism comprises an extension frame, two sliding blocks, a double-head motor, two transmission shafts, two first belt pulleys, two second belt pulleys and two belts, the extension frame is installed on the hanger, two sliding grooves are formed in the support plate, the two sliding blocks are installed on the extension frame and are slidably installed in the two sliding grooves of the support plate, the double-head motor is installed on the extension frame, each two transmission shafts are rotatably installed on the extension frame and are in transmission connection with the double-head motor, the two first belt pulleys are installed on the two transmission shafts respectively, the two second belt pulleys are installed on the two rotating shafts respectively, and the belt is tensioned and installed between the first belt pulley and the second belt pulley.
[0013] Compared with the prior art, the beneficial effects of the utility model are that the metal shell plate is conveyed into the conveying mechanism, the lifting mechanism is started to adjust the height of the metal shell plate, the fixing mechanism clamps and fixes the metal shell after being lifted to a specified height, the bending mechanism is lowered to clamp and fix the part to be bent, and the driving mechanism drives the bending mechanism to rotate and bend the metal shell plate, and the bending angle can be adjusted at will. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the axonometric structure schematic view of the utility model;
[0015] Figure 2 is the partial enlarged axonometric structure schematic view of the conveying mechanism of the utility model;
[0016] Figure 3 is the partial enlarged sectional axonometric structure schematic view of the lifting mechanism of the utility model;
[0017] Figure 4 is the partial enlarged axonometric structure schematic view of the fixing mechanism and the driving mechanism of the utility model;
[0018] Figure 5It is partial enlarged section axonometric structure schematic view of the bending mechanism.
[0019] Marked in the drawing: 01, conveying mechanism;11, base;12, support plate;13, control cabinet;14, conveying roller group;15, infrared detector;02, lifting mechanism;21, first hydraulic cylinder;22, connecting frame;23, carrier roller;03, fixing mechanism;31, second hydraulic cylinder;32, clamping plate;04, bending mechanism;41, third hydraulic cylinder;42, hanging bracket;43, rotating shaft;44, fixed sleeve;45, protrusion;05, driving mechanism;51, extension frame;52, sliding block;53, double-head motor;54, transmission shaft;55, first belt pulley;56, second belt pulley;57, belt. DETAILED DESCRIPTION
[0020] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The present application can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0021] Example 1
[0022] The utility model discloses a vertical heating ware metal shell flanging device, including conveying mechanism 01, still including lifting mechanism 02, fixed establishment 03, bending mechanism 04 and drive mechanism 05, lifting mechanism 02 installs on conveying mechanism 01 and adjusts metal shell height, fixed establishment 03 installs on conveying mechanism 01 and fixes to metal shell bending place, bending mechanism 04 installs on conveying mechanism 01 and clamps metal shell, drive mechanism 05 installs on bending mechanism 04 and drives bending mechanism 04 and bends metal shell, conveying mechanism 01 includes base 11, two groups of support plate 12, control cabinet 13, two groups of conveying roller group 14 and two groups of infrared detector 15, and the bottom of base 11 is connected with ground, and the bottom of two groups of support plate 12 is connected with the top of base 11, and control cabinet 13 is installed on one group of support plate 12, and two groups of conveying roller group 14 are installed on two groups of support plate 12 respectively, and two groups of infrared detector 15 are installed on two groups of support plate 12 respectively, lifting mechanism 02 includes multiple first hydraulic cylinder 21, connecting frame 22 and multiple supporting roller 23, and the bottom of multiple first hydraulic cylinder 21 is connected with the top of base 11, and the bottom of connecting frame 22 is connected with the top of multiple first hydraulic cylinder 21, and multiple supporting roller 23 are all rotationally installed on connecting frame 22, still including that conveying roller group 14 and supporting roller 23 are all rubber material, fixed establishment 03 includes multiple second hydraulic cylinder 31 and two groups of clamping plate 32, and multiple second hydraulic cylinder 31 are installed on two groups of conveying roller group 14 respectively, and clamping plate 32 is installed on multiple second hydraulic cylinder 31 of the same side, bending mechanism 04 includes multiple third hydraulic cylinder 41, hanger 42, two groups of rotating shaft 43, fixed sleeve 44 and two groups of protruding 45, and multiple third hydraulic cylinder 41 are all installed on support plate 12, and the top of hanger 42 is connected with the bottom of multiple third hydraulic cylinder 41, and two groups of rotating shaft 43 are all rotationally installed on hanger 42, and fixed sleeve 44 is installed on two groups of rotating shaft 43, and two groups of protruding 45 are installed on fixed sleeve 44, when it works, first, metal shell is placed between two groups of conveying roller group 14, and two groups of conveying roller group 14 are started to drive metal shell to forwardly transport by control cabinet 13, when two groups of infrared detector 15 detect metal shell, stop conveying, multiple supporting roller 23 lift metal shell, and conveniently drive metal shell to forwardly transport by two groups of conveying roller group 14, start multiple first hydraulic cylinder 21 to push up connecting frame 22 and multiple supporting roller 23, conveniently adjust the extension length of metal shell, multiple second hydraulic cylinder 31 push two groups of clamping plate 32 to approach metal shell, fix metal shell, avoid the influence on the metal shell below when bending, multiple third hydraulic cylinder 41 push hanger 42 to drop, make metal shell to be bent part insert into fixed sleeve 44, and two groups of protruding 45 clamp metal shell, then drive mechanism 05 drive two groups of rotating shaft 43 to rotate, and two groups of rotating shaft 43 drive fixed sleeve 44 and metal shell to rotate and bend.
[0023] Example 2
[0024] As Figures 1 to 5 The utility model discloses a vertical heater metal shell flanging device, on the basis of embodiment 1, drive mechanism 05 includes outer extension frame 51, two groups of sliding blocks 52, double -end motor 53, two groups of transmission shaft 54, two groups of first belt pulley 55, two groups of second belt pulley 56 and two groups of belt 57, and the outer extension frame 51 is installed on the hanger 42, and the support plate 12 is opened with two groups of sliding grooves, two groups of sliding blocks 52 are all installed on the outer extension frame 51 and are slidably installed in the two groups of sliding grooves of support plate 12, and the double -end motor 53 is installed on the outer extension frame 51, and every two groups of transmission shaft 54 are rotatably installed on the outer extension frame 51 and are driven connection with double -end motor 53, and two groups of first belt pulley 55 are installed on two groups of transmission shaft 54 respectively, and two groups of second belt pulley 56 are installed on two groups of rotating shaft 43 respectively, and the belt 57 is tensioned and installed between first belt pulley 55 and second belt pulley 56, when its work, first, the metal shell is placed between two groups of conveyer roller groups 14, and the metal shell is forwarded with two groups of conveyer roller groups 14 drive and is sent to the control cabinet 13 control start, stops the delivery when two groups of infrared detector 15 detects the metal shell, and a plurality of supporting rollers 23 lift the metal shell and conveniently drive the metal shell forward with two groups of conveyer roller groups 14, and a plurality of first hydraulic cylinders 21 are started to push up the connecting frame 22 and a plurality of supporting rollers 23, and the extension length of the metal shell is conveniently adjusted, and a plurality of second hydraulic cylinders 31 drive two groups of clamping plates 32 to approach the metal shell, and the metal shell is fixed, avoids the influence to the metal shell below when bending, and a plurality of third hydraulic cylinders 41 drive the hanger 42 to descend, make the metal shell to be bent part insert into the fixed sleeve 44, and two groups of protrusions 45 clamp the metal shell, and the outer extension frame 51 follows the hanger 42 and elevates, and the stability of the outer extension frame 51 is kept through setting two groups of sliding blocks 52, and the transmission efficiency of the belt 57 is guaranteed, and the double -end motor 53 is started, and the double -end motor 53 drives two groups of transmission shaft 54 to rotate, and two groups of transmission shaft 54 drive two groups of first belt pulley 55 to rotate, and two groups of first belt pulley 55 drive two groups of second belt pulley 56 to rotate through two groups of belts 57, and two groups of second belt pulley 56 drive two groups of rotating shaft 43 to rotate, and two groups of rotating shaft 43 drive the fixed sleeve 44 and the metal shell to rotate and bend.
[0025] The double -end motor 53 of the utility model is purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, without the technical personnel in the field paying creative labor.
[0026] The preferred embodiments of the utility model are described above, and it should be pointed out that for ordinary technical personnel in the technical field, a number of improvements and modifications can be made without departing from the technical principles of the utility model, and these improvements and modifications should be regarded as the protection scope of the utility model.
Claims
1. A vertical heater metal shell folding device, comprising a conveying mechanism (01); characterized in that, The lifting mechanism (02) is installed on the conveying mechanism (01) and adjusts the height of the metal shell, the fixing mechanism (03) is installed on the conveying mechanism (01) and fixes the bent part of the metal shell, the bending mechanism (04) is installed on the conveying mechanism (01) and clamps the metal shell, and the driving mechanism (05) is installed on the bending mechanism (04) and drives the bending mechanism (04) to bend the metal shell.
2. A device for folding the edges of a metal housing of a standing heater as claimed in claim 1, characterized in that The conveying mechanism (01) comprises a base (11), two groups of support plates (12), a control cabinet (13), two groups of conveying roller groups (14) and two groups of infrared detectors (15), the bottom end of the base (11) is connected with the ground, the bottom ends of the two groups of support plates (12) are connected with the top end of the base (11), the control cabinet (13) is installed on one of the two groups of support plates (12), the two groups of conveying roller groups (14) are respectively installed on the two groups of support plates (12), and the two groups of infrared detectors (15) are respectively installed on the two groups of support plates (12).
3. A device for folding the edges of a metal housing of a standing heater as claimed in claim 2, characterized in that The lifting mechanism (02) comprises a plurality of first hydraulic cylinders (21), a connecting frame (22) and a plurality of carrier rollers (23), the bottom ends of the plurality of first hydraulic cylinders (21) are connected with the top end of the base (11), the bottom end of the connecting frame (22) is connected with the top ends of the plurality of first hydraulic cylinders (21), and the plurality of carrier rollers (23) are all rotationally installed on the connecting frame (22).
4. A device for folding the edges of a metal housing of a standing heater as claimed in claim 3, wherein The conveying roller group (14) and the carrier roller (23) are both made of rubber.
5. A device for folding the edges of a metal housing for a vertical heater as defined in claim 2, wherein The fixing mechanism (03) comprises a plurality of second hydraulic cylinders (31) and two groups of clamping plates (32), the plurality of second hydraulic cylinders (31) are respectively installed on the two groups of conveying roller groups (14), and the clamping plates (32) are installed on the plurality of second hydraulic cylinders (31) on the same side.
6. A device for folding the edges of a metal housing for a standing heater as defined in claim 2, wherein The bending mechanism (04) comprises a plurality of third hydraulic cylinders (41), a hanging frame (42), two groups of rotating shafts (43), a fixing sleeve (44) and two groups of protrusions (45), the plurality of third hydraulic cylinders (41) are all installed on the support plate (12), the top end of the hanging frame (42) is connected with the bottom ends of the plurality of third hydraulic cylinders (41), the two groups of rotating shafts (43) are all rotationally installed on the hanging frame (42), the fixing sleeve (44) is installed on the two groups of rotating shafts (43), and the two groups of protrusions (45) are installed on the fixing sleeve (44).
7. A device for folding the edges of a metal housing for a standing heater as claimed in claim 6, characterized in that The driving mechanism (05) comprises an extension frame (51), two groups of sliding blocks (52), a double-head motor (53), two groups of transmission shafts (54), two groups of first belt pulleys (55), two groups of second belt pulleys (56) and two groups of belts (57), the extension frame (51) is installed on the hanging frame (42), two groups of sliding grooves are formed in the supporting plate (12), the two groups of sliding blocks (52) are installed on the extension frame (51) and are slidingly installed in the two groups of sliding grooves in the supporting plate (12), the double-head motor (53) is installed on the extension frame (51), each two groups of transmission shafts (54) are rotatably installed on the extension frame (51) and are in transmission connection with the double-head motor (53), the two groups of first belt pulleys (55) are installed on the two groups of transmission shafts (54) respectively, the two groups of second belt pulleys (56) are installed on the two groups of rotating shafts (43) respectively, and the belts (57) are tensioned and installed between the first belt pulleys (55) and the second belt pulleys (56).
Citation Information
Patent Citations
Metal cover plate edge bending device
CN222077684U