Transfer system and stamping assembly line

By designing a transfer system and a stamping production line, and using robotic arms and adsorption devices to automatically collect waste materials from the stamping press, the problem of difficult waste cleaning in existing technologies has been solved, reducing the labor intensity of workers and improving production efficiency.

CN223557097UActive Publication Date: 2025-11-18ANHUI HESHUNQIANG TECH CO LTD
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Patent Information

Application Number
CN202423109391.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-18
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The waste material produced by existing punch presses is difficult to clean, resulting in high labor intensity for workers.

Method used

Design a transfer system including a robotic arm, a base, an adsorption device, and a control device. The adsorption device adsorbs waste and moves it to a preset location for automatic collection. Combined with a stamping production line, the automatic transfer and collection of waste is realized.

Benefits of technology

It enables automatic collection of waste materials, reduces the labor intensity of workers, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a transfer system and a stamping assembly line, and the transfer system comprises a mechanical arm; the base table is connected with the mechanical arm, and the base table is provided with a taking position, a waste material releasing position and a workpiece releasing position; the adsorption device group is arranged at the bottom of the base table, and the adsorption device group comprises a first adsorption device and a second adsorption device located on the circumferential outer side of the first adsorption device; the first adsorption device and the second adsorption device are in electric control connection with the control device so as to realize switching between an adsorption state and a release state. The stamping die can effectively solve the problem that in the prior art, waste generated by stamping is inconvenient to clean.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of part processing, and particularly relates to a transfer system and a stamping assembly line. BACKGROUND

[0002] Stamping process occupies an extremely important position in modern manufacturing industry, and punch as the key equipment to realize stamping operation has its unique development history and technical background. With the continuous progress of science and technology, the punch for stamping develops from the initial manual simple tool to the advanced equipment with many advantages such as high efficiency, high precision and intelligent control, which continuously adapts to the increasing and diversified stamping demand of modern manufacturing industry.

[0003] However, the existing punch, the waste after stamping is often accumulated around the punch, which is not convenient to clean, resulting in high labor intensity of workers. UTILITY MODEL CONTENT

[0004] The main purpose of the utility model is to provide a transfer system and a stamping assembly line to solve the problem that the waste produced by stamping is not convenient to clean in the prior art.

[0005] In order to achieve the above purpose, according to one aspect of the utility model, a transfer system is provided, which comprises: a mechanical arm; a base connected with the mechanical arm, the base having a taking position, a waste releasing position and a workpiece releasing position; a suction device group arranged at the bottom of the base, the suction device group comprising a first suction device and a second suction device located on the circumferential outer side of the first suction device; a control device, the first suction device and the second suction device being electrically connected with the control device to realize the switching of the suction state and the release state, in the case that the base is located at the taking position, the control device controls the first suction device and the second suction device to be in the suction state, in the case that the base is located at the waste releasing position, the control device controls the first suction device to be in the suction state and the second suction device to be in the release state, and in the case that the base is located at the workpiece releasing position, the control device controls the first suction device to be in the release state.

[0006] In one embodiment, the first suction device comprises a first vacuum chuck and a first vacuum pump, the second suction device comprises a second vacuum chuck and a second vacuum pump, and the control device is electrically connected with the first vacuum pump and the second vacuum pump.

[0007] In one embodiment, the second vacuum chuck is arranged outside four corners of the first suction device.

[0008] In one embodiment, the first plane where the second vacuum chuck is located is lower than the second plane where the first vacuum chuck is located, and the distance between the first plane and the second plane is a preset value.

[0009] In one embodiment, the second adsorption device further comprises a height adjusting member arranged on the base, and the second vacuum chuck is arranged on the height adjusting member.

[0010] In one embodiment, the transfer system further comprises an extension arm arranged horizontally, and the output shaft of the mechanical arm is drivingly connected to one end of the extension arm to rotate the extension arm in a horizontal plane, and the base is fixed to the other end of the extension arm.

[0011] According to another aspect of the present application, a stamping assembly line is provided, comprising: a first stamping machine; a second stamping machine; a transfer system arranged between the first stamping machine and the second stamping machine, the transfer system being the above-mentioned transfer system, in the case that the base is in the pickup position, the base is opposite to the working position of the first stamping machine, in the case that the base is in the waste release position, the base is located between the first stamping machine and the second stamping machine, and in the case that the base is in the workpiece release position, the base is opposite to the working position of the second stamping machine.

[0012] In one embodiment, the stamping assembly line further comprises a waste collection box arranged between the first stamping machine and the second stamping machine, and in the case that the base is in the waste release position, the base is opposite to the waste inlet of the waste collection box.

[0013] In one embodiment, the bottom of the waste collection box is provided with a moving device.

[0014] In one embodiment, a sensor for detecting whether the waste fills the waste collection box is arranged on the waste collection box, and the sensor is electrically connected to the control device.

[0015] According to the technical scheme of the present application, after the punch press is completed, the waste produced by stamping is left on the punch press. At this time, the control device moves the base to the pickup position and controls the first adsorption device and the second adsorption device to be in the adsorption state. At this time, the first adsorption device adsorbs the workpiece, and the second adsorption device adsorbs the waste on the punch press. Then, the control device controls the mechanical arm to move the base to the waste release position. When the base reaches the waste release position, the control device controls the second adsorption device to switch to the release state, at this time, the waste falls into the preset position for collection, and the workpiece is continuously transported. When the base reaches the workpiece release position, the control device controls the first adsorption device to be in the release state, so as to release the workpiece to the preset position for subsequent processing. That is, the above-mentioned transfer system not only can transfer the workpiece to the next position, but also has the effect of transferring the waste produced by the previous stamping step to the preset position, realizing the automatic collection of the waste and reducing the labor intensity of workers.

[0016] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be described in further detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0017] The drawings constituting a part of the specification of the present application are used to provide further understanding of the present application, and the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings,

[0018] In the drawings:

[0019] Figure 1 A perspective structural schematic view of an embodiment of the transfer system according to the present application is shown.

[0020] Figure 2 A partial enlarged view of the transfer system of Figure 1 is shown.

[0021] Figure 3 A bottom view of the base and the adsorption device group of the transfer system of Figure 1 is shown.

[0022] Figure 4 A front view of the transfer system of Figure 3 is shown.

[0023] Figure 5 A perspective structural schematic view of a stamping assembly line according to the present application is shown.

[0024] Among the above drawings, the following reference signs are included:

[0025] 2, part to be processed; 3, waste material; 100, mechanical arm; 110, base; 120, adsorption device group; 121, first adsorption device; 122, second adsorption device; 123a, first vacuum chuck; 123b, second vacuum chuck; 130, extension arm; 140, first stamping bed; 150, second stamping bed; 160, transfer system; 170, waste material collection box. DETAILED DESCRIPTION

[0026] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in further detail below with reference to the drawings and in combination with the embodiments.

[0027] In order to make the person skilled in the art better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the scope of protection of the present application.

[0028] It should be noted that the terms "first", "second" and the like in the description and claims of the present application and the above drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the terms thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0029] It should be noted that the terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and furthermore, it should be understood that when the terms "comprise" and / or "include" are used in the specification, they indicate the presence of a feature, step, operation, device, component and / or combination thereof.

[0030] As shown in Figures 1 to 5 In the present embodiment, the transfer system comprises a mechanical arm 100, a suction device group 120 and a control device. The base station 110 is connected to the mechanical arm 100, and the base station 110 has a picking position, a waste releasing position and a workpiece releasing position. The suction device group 120 is arranged at the bottom of the base station 110, and the suction device group 120 comprises a first suction device 121 and a second suction device 122 located on the circumferential outer side of the first suction device 121. The first suction device 121 and the second suction device 122 are electrically connected to the control device to realize the switching between the suction state and the release state. In the case that the base station 110 is located at the picking position, the control device controls the first suction device 121 and the second suction device 122 to be in the suction state. In the case that the base station 110 is located at the waste releasing position, the control device controls the first suction device 121 to be in the suction state and the second suction device 122 to be in the release state. In the case that the base station 110 is located at the workpiece releasing position, the control device controls the first suction device 121 to be in the release state.

[0031] The technical scheme of the embodiment is applied, after the punch press is completed, the waste 3 generated by the punch press is left on the punch press. At this time, the control device moves the base 110 to the taking position and controls the first adsorption device 121 and the second adsorption device 122 to be in the adsorption state. At this time, the first adsorption device 121 adsorbs the workpiece 2 to be processed, and the second adsorption device 122 adsorbs the waste 3 on the punch press. Then, the control device controls the mechanical arm 100 to move the base 110 to the waste releasing position. When the base 110 reaches the waste releasing position, the control device controls the second adsorption device 122 to switch to the releasing state, at this time, the waste 3 falls into the preset position for collection, and the workpiece 2 to be processed is continuously transported. When the base 110 reaches the workpiece releasing position, the control device controls the first adsorption device 121 to be in the releasing state, so as to release the workpiece 2 to be processed to the preset position for subsequent processing. That is, the above-mentioned transfer system not only can transfer the workpiece to the next position, but also has the effect of transferring the waste generated in the previous punching step to the preset position, realizing the automatic collection of the waste and reducing the labor intensity of the workers.

[0032] As shown in Figures 1 to 4 , in the embodiment, the first adsorption device 121 includes a first vacuum chuck 123a and a first vacuum pump, and the second adsorption device 122 includes a second vacuum chuck 123b and a second vacuum pump, and the control device is electrically connected with the first vacuum pump and the second vacuum pump. The above-mentioned structure is simple, easy to realize and low in cost. Of course, in other embodiments not shown in the figure, the first adsorption device and the second adsorption device can be electromagnetic adsorption devices.

[0033] As shown in Figure 2 and Figure 3 , in the embodiment, the second vacuum chuck 123b is arranged outside the four corners of the first adsorption device 121. The above-mentioned structure makes the waste generated by the punch press at the four corners be sucked away, thereby further reducing the amount of waste around the punch press.

[0034] Because there is a distance between the waste 3 and the upper surface of the workpiece 2 to be processed during the punching process. In order to enable the first vacuum chuck 123a and the second vacuum chuck 123b to successfully adsorb the workpiece 2 to be processed and the waste 3, as shown in Figure 1 , in the embodiment, the first plane where the second vacuum chuck 123b is located is lower than the second plane where the first vacuum chuck 123a is located, and the distance between the first plane and the second plane is a preset value. The above-mentioned structure makes the first vacuum chuck 123a be able to directly contact the upper surface of the workpiece 2 to be processed and the second vacuum chuck 123b be able to directly contact the waste 3 when the base 110 moves to the taking position, without having to adjust the height, thereby making the transfer system more efficient.

[0035] Of course, in other embodiments not shown in the figures, the second adsorption device 122 further comprises a height adjusting member arranged on the base 110, and the second vacuum chuck 123b is arranged on the height adjusting member. The above structure makes the displacement of the second vacuum chuck 123b in the vertical direction adjustable, that is, when the punching depth of the part 2 to be processed changes, the height of the second vacuum chuck 123b can be adjusted by the height adjusting member, so that the distance between the first plane and the second plane meets the new preset value. Therefore, the above structure has higher universality.

[0036] Of course, in other embodiments not shown in the figures, the base 110 can comprise a first mold group and a second mold group arranged vertically in the horizontal plane, the first mold group is arranged on the slider of the second mold group, and the second vacuum chuck 123b is arranged on the slider of the first mold group, so that the position of the second vacuum chuck 123b in the horizontal plane is adjustable, thereby further improving the universality of the transfer system.

[0037] As shown in Figure 1 and Figure 2 In the present embodiment, the transfer system 160 further comprises a horizontal extension arm 130, and the output shaft of the mechanical arm 100 is drivingly connected to one end of the extension arm 130 to make the extension arm 130 rotate in the horizontal plane, and the base 110 is fixed to the other end of the extension arm 130. The above structure makes the range of movement of the base 110 larger, thereby meeting the actual requirements.

[0038] As shown in Figure 5 The present application also provides a punching line, and an embodiment of the punching line according to the present application comprises a first punching bed 140, a second punching bed 150 and a transfer system 160, wherein the transfer system 160 is arranged between the first punching bed 140 and the second punching bed 150, and the transfer system 160 is the above-mentioned transfer system. When the base 110 is in the taking position, the base 110 is opposite to the working position of the first punching bed 140, when the base 110 is in the waste releasing position, the base 110 is between the first punching bed 140 and the second punching bed 150, and when the base 110 is in the workpiece releasing position, the base 110 is opposite to the working position of the second punching bed 150. Since the above-mentioned transfer system has the advantages of automatically collecting waste and reducing the labor intensity of workers, the punching line with the same also has the above-mentioned advantages.

[0039] As shown in Figure 5As shown, in the present embodiment, the stamping line further comprises a waste collecting bin 170. The waste collecting bin 170 is arranged between the first stamping bed 140 and the second stamping bed 150, and the base 110 is opposite to a waste inlet of the waste collecting bin 170 when the base 110 is in the waste releasing position. The above structure enables the waste 3 to be automatically collected in the collecting device, thereby facilitating the subsequent waste treatment.

[0040] In the present embodiment, the bottom of the waste collecting bin 170 is provided with a moving device (not shown in the figure). The above structure enables the waste collecting bin 170 to be easily transferred to a preset position, thereby facilitating the waste pouring.

[0041] In the present embodiment, the waste collecting bin 170 is provided with a sensor (not shown in the figure) for detecting whether the waste fills the waste collecting bin 170, and the sensor is electrically connected to the control device. Specifically, in the present embodiment, the sensor is a gravity sensor, and when the weight of the waste collecting bin 170 reaches a preset value, the control device alarms. At this time, the worker can move away the waste collecting bin 170 filled with waste, and move the empty waste collecting bin 170 to the preset position to continue to receive the waste.

[0042] The relative arrangement, numerical expressions, and numerical values of the components and steps set forth in the embodiments are not limiting the scope of the present application unless otherwise specifically stated. Meanwhile, it should be understood that the sizes of the various parts shown in the drawings are not drawn in accordance with the actual proportional relationship for the convenience of description. The technology, methods, and devices known to those skilled in the related art can not be discussed in detail, but should be considered as part of the authorized description under appropriate circumstances. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, not as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0043] For purposes of the description hereinafter, spatial terms, such as "above", "below", "upper", "lower", and the like, can be used with reference to the illustrated orientation of one device or feature to another device or feature, as illustrated in the figures. It will be further understood that the spatial terms are intended to encompass different orientations of the device or feature in addition to the orientation depicted in the figures. For example, if the device or feature is inverted or rotated 90 degrees, the spatial terms "above" and "below" can be interpreted as "above" and "below" in the inverted or rotated positions. Thus, the exemplary terms "above" and "below" can include both the orientations as illustrated in the figures and the opposite orientations. The devices can be oriented in other ways (rotated 90 degrees or at other orientations) and the spatial terms interpreted accordingly.

[0044] In the description of the present application, it is to be understood that the orientation words such as "front, back, up, down, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicated orientation or position relationship is usually based on the orientation or position relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, in the absence of the opposite description, these orientation words do not indicate and imply that the device or element referred to must have a particular orientation or be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the protection scope of the present application; the orientation words "inner, outer" refer to the inner and outer relative to the contour of each component.

[0045] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A transfer system, characterized in that The utility model relates to a transfer system of a workpiece, comprising: a mechanical arm (100); a base (110) connected with the mechanical arm (100), the base (110) having a pickup position, a waste release position and a workpiece release position; a suction device group (120) arranged at the bottom of the base (110), the suction device group (120) comprising a first suction device (121) and a second suction device (122) located at the circumferential outer side of the first suction device (121); a control device, the first suction device (121) and the second suction device (122) being electrically connected with the control device to realize switching between a suction state and a release state, in the case where the base (110) is located at the pickup position, the control device controls the first suction device (121) and the second suction device (122) to be in the suction state, in the case where the base (110) is located at the waste release position, the control device controls the first suction device (121) to be in the suction state and the second suction device (122) to be in the release state, in the case where the base (110) is located at the workpiece release position, the control device controls the first suction device (121) to be in the release state.

2. The transfer system of claim 1, wherein, The first suction device (121) comprises a first vacuum chuck (123a) and a first vacuum pumping device, the second suction device (122) comprises a second vacuum chuck (123b) and a second vacuum pumping device, and the control device is electrically connected with the first vacuum pumping device and the second vacuum pumping device.

3. The transfer system of claim 2, wherein, The second vacuum chuck (123b) is arranged at four corners outside the first suction device (121).

4. The transfer system of claim 2, wherein, The first plane where the second vacuum chuck (123b) is located is lower than the second plane where the first vacuum chuck (123a) is located, and the distance between the first plane and the second plane is a preset value.

5. The transfer system of claim 2, wherein, The second suction device (122) further comprises a height adjusting member arranged on the base (110), and the second vacuum chuck (123b) is arranged on the height adjusting member.

6. The transfer system of claim 1, wherein, The transfer system further comprises: an extension arm (130) arranged horizontally, an output shaft of the mechanical arm (100) being drivingly connected with one end of the extension arm (130) to enable the extension arm (130) to rotate in a horizontal plane, and the base (110) being fixed to the other end of the extension arm (130).

7. A stamping line, comprising: a first stamping bed (140); a second stamping bed (150); A transfer system (160) is arranged between the first punching machine (140) and the second punching machine (150), characterized in that the transfer system (160) is the transfer system according to any one of claims 1 to 6, the base platform (110) is opposite to the working position of the first punching machine (140) when the base platform (110) is in the taking position, the base platform (110) is between the first punching machine (140) and the second punching machine (150) when the base platform (110) is in the waste releasing position, and the base platform (110) is opposite to the working position of the second punching machine (150) when the base platform (110) is in the workpiece releasing position.

8. The press line of claim 7, wherein, The punching line further comprises: A waste collecting box (170) is arranged between the first punching machine (140) and the second punching machine (150), and the base platform (110) is opposite to the waste inlet of the waste collecting box (170) when the base platform (110) is in the waste releasing position.

9. The press line of claim 8, wherein, The bottom of the waste collecting box (170) is provided with a moving device.

10. The stamping line of claim 8, wherein, A sensor for detecting whether the waste is full in the waste collecting box (170) is arranged on the waste collecting box (170), and the sensor is electrically connected to the control device.