Material cutting device for metal door and window manufacturing
By designing a material cutting device for metal door and window manufacturing, the intermittent movement of the cutting blade is achieved through a clamping mechanism and worm gear transmission. This solves the problems of decreased hardness and cutting quality caused by frictional heat in the cutting blade, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423144323.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-19
AI Technical Summary
When cutting blades operate under high load conditions for extended periods, friction generates heat, causing the temperature to rise. This affects hardness and cutting performance, resulting in uneven cutting quality and precision deviations, which in turn impacts production efficiency and product quality.
A material cutting device for manufacturing metal doors and windows was designed. The raw material is fixed by a clamping frame, bolts and clamping plates. The motor drives the rotating shaft and cutting blade to rotate. The worm gear drives the support shaft and the missing gear, so that the cutting blade moves intermittently to dissipate heat and avoid continuous high temperature operation.
It effectively reduces the high-temperature deformation and wear of the cutting blade, ensuring cutting quality and production efficiency, and reducing the difficulty and cost of subsequent processing.
Smart Images

Figure CN223557388U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal door and window production and manufacturing technical field, concretely relates to a material cutting device for metal door and window manufacturing. BACKGROUND
[0002] In the production and manufacturing process of metal doors and windows, in order to ensure that the product meets the design requirements and accuracy, the metal material of the door and window usually needs to be accurately cut, and the metal material is segmented and trimmed by the blade. The performance of the cutting blade and the sharpness of the blade edge directly affect the quality and accuracy of cutting.
[0003] However, when the cutting blade works continuously under high load conditions, the friction between the blade and the metal material will generate a large amount of heat. If this heat cannot be effectively dissipated in time, the temperature of the blade will continue to rise. The increase of the blade temperature not only affects the hardness and cutting performance of the blade, but also may cause the material of the blade to deform or wear out.
[0004] More seriously, when the blade temperature is too high, the heat generated during the cutting process will directly affect the cutting quality. The specific performance is that the cutting surface is uneven, the cutting trace is uneven, and even burrs or deformation problems occur, which may cause the cutting position to deviate seriously, and cannot meet the strict production accuracy requirements. If this situation is not solved in time, it will lead to a decrease in production efficiency and the product quality cannot meet the standard, thereby affecting the normal operation of the entire production line and may increase the difficulty and cost of later processing. SUMMARY
[0005] In view of the above shortcomings of the prior art, the utility model provides a material cutting device for metal door and window manufacturing, which can effectively solve the problem that the blade deforms due to heat generated by friction when the cutting blade cuts metal door and window material for a long time, thereby affecting product efficiency and product quality.
[0006] To achieve the above purpose, the utility model realizes the following technical scheme:
[0007] The utility model provides a material cutting device for metal door and window manufacturing, which comprises a cutting seat, a supporting plate is fixedly installed on one end of the outer side of the cutting seat, a cutting mechanism is arranged between the cutting seat and the supporting plate, a supporting shaft is rotatably installed on the outer side of the cutting seat, the cutting mechanism is in transmission connection with the supporting shaft, a toothless gear is fixedly installed on the outer side of the supporting shaft, a sliding slot is formed in the top of the cutting seat, a screw rod is rotatably installed in the sliding slot, a clamping mechanism is arranged between the screw rod and the sliding slot, and a driving gear meshing or separating with the toothless gear is fixedly connected to one end of the screw rod and penetrates through the side wall of the cutting seat.
[0008] According to the metal door and window manufacturing material cutting device, the cutting mechanism comprises a motor fixedly installed at the top of the supporting plate, a rotating shaft fixedly installed at the output end of the motor, and a cutting blade movably penetrating through the cutting seat and fixedly connected to the end of the rotating shaft away from the motor.
[0009] According to the metal door and window manufacturing material cutting device, the cutting seat is rotatably installed with a connecting shaft at the outer side of the end close to the driving gear, the rotating shaft is in transmission connection with the connecting shaft, the connecting shaft is fixedly connected with a worm at the end close to the driving gear, and the outer side of the supporting shaft is fixedly installed with a worm wheel in mesh with the worm.
[0010] According to the metal door and window manufacturing material cutting device, the clamping mechanism comprises a sliding plate threadedly connected to the outer side of the screw rod, and the sliding plate is limitingly and slidably connected with the sliding groove, the top of the sliding plate is fixedly installed with a clamping frame, the top of the clamping frame is threadedly connected with a bolt, the bottom end of the bolt movably penetrates through the top wall of the clamping frame and is rotatably installed with a clamping plate.
[0011] According to the metal door and window manufacturing material cutting device, the inner bottom wall of the clamping frame and the outer top wall of the cutting seat are located on the same horizontal plane, the bottom wall of the clamping plate is fixedly installed with an antiskid pad, and the antiskid pad is made of silica gel.
[0012] According to the metal door and window manufacturing material cutting device, the cutting seat is fixedly installed with a pair of supporting plates at the outer side of the end close to the connecting shaft, and the connecting shaft movably penetrates through the supporting plates.
[0013] Compared with the prior art, the technical scheme has the following beneficial effects:
[0014] When the door and window raw materials are cut, the clamping frame, the bolt and the clamping plate are used for fixing the door and window raw materials, the rotating shaft and the cutting blade are driven to rotate by the motor to cut the door and window raw materials, the supporting shaft is driven to rotate by the connecting shaft, the worm wheel and the worm, the sliding block and the clamping frame are intermittently moved by the missing gear and the driving gear, the cutting time of the door and window raw materials by the cutting blade is intermittent, the cutting blade has a certain heat dissipation time during operation, the cutting performance of the cutting blade is kept stable under long-time high-load working, the possibility of deformation and accelerated wear of the cutting blade caused by high temperature is reduced, the production efficiency and the production quality of the product are ensured, and the difficulty and cost of later processing are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described in the following are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0016] Fig. 1 It is a three-dimensional structure schematic diagram of the present application.
[0017] Fig. 2 It is a structure schematic diagram of the connecting shaft, support shaft and screw rod of the present application.
[0018] Fig. 3 It is a structure schematic diagram of the motor, rotating shaft and connecting shaft of the present application.
[0019] Fig. 4 It is a structure schematic diagram of the screw rod, sliding block and clamping frame of the present application.
[0020] The drawings are as follows: 1, cutting seat; 2, support plate; 3, support shaft; 4, screw rod; 5, gear with missing teeth; 6, driving gear; 7, sliding groove; 8, motor; 9, rotating shaft; 10, cutting blade; 11, connecting shaft; 12, worm; 13, worm wheel; 14, sliding plate; 15, clamping frame; 16, bolt; 17, clamping plate; 18, support plate. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical scheme in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0022] The present application will be further described in combination with the embodiments.
[0023] Embodiment: refer to Figs. 1 to 4The utility model provides a kind of cutting device for metal door and window manufacturing material, including cutting seat 1, one end outside fixed mounting of cutting seat 1 has support plate 2, cutting seat 1 and support plate 2 are provided with cutting mechanism between, cutting seat 1 is rotatably installed with support shaft 3 outside, cutting mechanism is transmission connection with support shaft 3, the outside fixed mounting of support shaft 3 has lack of teeth gear 5, the top of cutting seat 1 is provided with sliding slot 7, screw rod 4 is rotatably installed in the inside of sliding slot 7, screw rod 4 and sliding slot 7 are provided with clamping mechanism between, one end of screw rod 4 movably penetrates the side wall of cutting seat 1 and is fixedly connected with the driving gear 6 engaged or separated with lack of teeth gear 5;When cutting door and window material, the door and window raw material to be cut is fixed on the clamping mechanism according to requirement, the transmission connection between cutting mechanism and support shaft 3 drives support shaft 3 and lack of teeth gear 5 to rotate when cutting mechanism operates, when lack of teeth gear 5 is engaged with driving gear 6, driving gear 6 drives screw rod 4 to rotate, and screw rod 4 moves towards the direction of cutting mechanism when rotating, and when lack of teeth gear 5 is separated from driving gear 6, screw rod 4 no longer rotates, and cutting mechanism also no longer rotates, to achieve the effect that the clamping mechanism drives the intermittent movement of door and window raw material, so that the cutting mechanism does not run continuously when cutting, when cutting mechanism does not cut door and window, let cutting mechanism have certain heat dissipation time, to reduce the possibility of cutting mechanism damage caused by high temperature.
[0024] The cutting mechanism includes a motor 8 fixedly installed on the top of the support plate 2, an output end of the motor 8 is fixedly installed with a rotating shaft 9, the rotating shaft 9 is movably penetrated through the cutting seat 1 from the motor 8 and is fixedly connected with a cutting blade 10, one end of the cutting seat 1 close to the connecting shaft 11 is fixedly installed with a pair of support plates 18, the two support plates 18 are rotatably installed with the connecting shaft 11 at one end away from the cutting seat 1, the two support plates 18 are used to provide support for the connecting shaft 11, the rotating shaft 9 is transmission connected with the connecting shaft 11, the connecting shaft 11 is fixedly connected with a worm 12 at one end close to the driving gear 6, the outside of the support shaft 3 is fixedly installed with a worm wheel 13 engaged with the worm 12; the output end of the motor 8 drives the rotating shaft 9 and the cutting blade 10 to rotate, so that the cutting blade 10 rotates to cut the door and window raw material, and the rotating shaft 9 rotates to drive the connecting shaft 11 to rotate through transmission connection, the connecting shaft 11 rotates to drive the worm 12 to rotate, and the worm 12 drives the worm wheel 13 and the support shaft 3 to rotate through engagement transmission.
[0025] The clamping mechanism comprises a sliding plate 14 threadedly connected outside the screw rod 4, and the sliding plate 14 is in sliding connection with the sliding groove 7, the top of the sliding plate 14 is fixedly provided with a J-shaped clamping frame 15, the inner bottom wall of the clamping frame 15 is arranged on the same horizontal plane as the outer top wall of the cutting seat 1, the top of the clamping frame 15 is threadedly provided with a bolt 16, the bottom end of the bolt 16 is movably penetrated through the top wall of the clamping frame 15 and is rotatably provided with a clamping plate 17, the bottom wall of the clamping plate 17 is fixedly provided with a non-slip pad, and the non-slip pad is made of silica gel material; when cutting is needed, the door and window raw materials are arranged on the inner bottom wall of the clamping frame 15, since the inner bottom wall of the clamping frame 15 is arranged on the same horizontal plane as the outer top wall of the cutting seat 1, the door and window can be attached to the outer top wall of the cutting seat 1, and the door and window raw materials to be cut do not exceed the top end of the cutting blade 10 in the vertical direction, so the door and window raw materials can be completely cut by the cutting blade 10, after the position of the door and window raw materials is adjusted, the bolt 16 is rotated, and the clamping plate 17 is driven to move downward to fix the door and window raw materials, and the non-slip pad made of silica gel material increases the friction between the clamping plate 17 and the door and window raw materials, so that the door and window do not deviate when being cut, and the cutting of the cutting blade 10 on the door and window is more stable.
[0026] The working principle of the utility model is as follows:
[0027] When cutting the door and window materials, the door and window raw materials to be cut are arranged on the inner bottom wall of the clamping frame 15 according to requirements, the clamping plate 17 is driven to move downward by rotating the bolt 16 to fix the door and window raw materials, the non-slip pad made of silica gel material increases the friction between the clamping plate 17 and the door and window raw materials, so that the door and window do not deviate when being cut, when the output end of the motor 8 drives the rotating shaft 9 and the cutting blade 10 to rotate, the transmission connection between the rotating shaft 9 and the connecting shaft 11 drives the worm 12 to rotate, the worm 12 drives the supporting shaft 3 and the toothless gear 5 to rotate through the meshing transmission between the worm 12 and the worm wheel 13, when the toothless gear 5 meshes with the driving gear 6, the driving gear 6 drives the screw rod 4 to rotate, the screw rod 4 drives the clamping frame 15 and the door and window to move towards the cutting mechanism when rotating, and when the toothless gear 5 is separated from the driving gear 6, the screw rod 4 does not rotate any more, and the clamping frame 15 and the door and window do not move any more, so that the clamping frame 15 and the clamping plate 17 drive the door and window raw materials to move intermittently, so that the cutting blade 10 does not work continuously when cutting, the cutting blade 10 has a certain heat dissipation time when not cutting the door and window, so that the possibility of deformation and accelerated wear of the cutting blade 10 caused by high temperature is reduced, the production efficiency and production quality of the product are ensured, and the difficulty and cost of later processing are reduced, after the door and window raw materials are cut by the clamping frame 15, the cut door and window raw materials are taken off from the clamping frame 15, after the new door and window raw materials to be cut are fixed, the output end of the motor 8 is controlled to rotate reversely, and the effect of intermittent movement of the door and window raw materials when cutting can still be achieved.
[0028] The above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features therein can be replaced by equivalents; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present application.
Claims
1. A material cutting device for manufacturing metal doors and windows, characterized in that, The device includes a cutting seat (1), a support plate (2) is fixedly installed on the outer side of one end of the cutting seat (1), a cutting mechanism is provided between the cutting seat (1) and the support plate (2), a support shaft (3) is rotatably installed on the outer side of the cutting seat (1), the cutting mechanism is connected to the support shaft (3) in a transmission connection, a missing gear (5) is fixedly installed on the outer side of the support shaft (3), a sliding groove (7) is provided on the top of the cutting seat (1), a screw (4) is rotatably installed inside the sliding groove (7), a clamping mechanism is provided between the screw (4) and the sliding groove (7), and one end of the screw (4) movably passes through the side wall of the cutting seat (1) and is fixedly connected to a drive gear (6) that meshes with or separates from the missing gear (5).
2. The material cutting device for manufacturing metal doors and windows according to claim 1, characterized in that, The cutting mechanism includes a motor (8) fixedly installed on the top of the support plate (2). A rotating shaft (9) is fixedly installed at the output end of the motor (8). The end of the rotating shaft (9) away from the motor (8) movably passes through the cutting seat (1) and is fixedly connected to a cutting blade (10).
3. The material cutting device for manufacturing metal doors and windows according to claim 2, characterized in that, A connecting shaft (11) is rotatably mounted on the outer side of the end of the cutting seat (1) near the drive gear (6). The rotating shaft (9) is connected to the connecting shaft (11) in a transmission manner. A worm (12) is fixedly connected to the end of the connecting shaft (11) near the drive gear (6). A worm wheel (13) that meshes with the worm (12) is fixedly mounted on the outer side of the support shaft (3).
4. The material cutting device for manufacturing metal doors and windows according to claim 1, characterized in that, The clamping mechanism includes a sliding plate (14) threaded to the outside of the screw (4), and the sliding plate (14) is slidably connected to the slide groove (7). A 1-shaped clamping frame (15) is fixedly installed on the top of the sliding plate (14). A bolt (16) is threaded to the top of the clamping frame (15). The bottom end of the bolt (16) movably penetrates the top wall of the clamping frame (15) and is rotatably mounted with a clamping plate (17).
5. The material cutting device for manufacturing metal doors and windows according to claim 4, characterized in that, The inner bottom wall of the clamping frame (15) and the outer top wall of the cutting seat (1) are placed on the same horizontal plane. The bottom wall of the clamping plate (17) is fixedly installed with an anti-slip pad, which is made of silicone.
6. The material cutting device for manufacturing metal doors and windows according to claim 3, characterized in that, A pair of support plates (18) are fixedly installed on the outer side of one end of the cutting seat (1) near the connecting shaft (11), and the connecting shaft (11) moves through the support plates (18).