Forming machine for processing flux-cored wire for high-speed welding

Abstract

The utility model relates to the technical field of flux-cored wires, and discloses a forming machine for processing flux-cored wires for high-speed welding, which comprises a base, the top end of the base is provided with an accurate quantifying mechanism, when the forming machine is used, the bottom end of a charging basket is provided with a discharging pipe, the left side of the discharging pipe is provided with a stepping motor, and the right side of the discharging pipe is provided with a feeding pipe; a stepping motor drives a second movable shaft to rotate according to a set program, the second movable shaft rotates to drive a quantitative feeding valve plate to rotate, blades on the quantitative feeding valve plate are arranged at equal angles, welding flux powder enters a hopper after rotating through the quantitative feeding valve plate, and therefore accurate discharging of the welding flux powder is achieved. Soldering flux powder enters the conveying pipe through the hopper, the first servo motor is started through the control base, the first servo motor drives the screw rod to rotate, the outer side of the screw rod is tightly attached to the inner side of the conveying pipe, the soldering flux powder moves forwards through the screw rod and is discharged to the U-shaped steel belt through the discharging port, and then conveying of the soldering flux powder is achieved.

Description

Technical Field

[0001] This utility model relates to the field of flux-cored welding wire technology, specifically a forming machine for processing flux-cored welding wire for high-speed welding. Background Technology

[0002] A flux-cored wire forming machine is a piece of equipment used to process flux-cored wires. It is mainly used to fill flux powder into the wire and then roll it into shape.

[0003] In commonly used flux-cored welding wire processing equipment, flux powder is conveyed to a U-shaped steel belt via a conveyor belt. Horizontal conveyor belts are easily affected by the external environment and do not have the ability to accurately measure the flux powder. When the welding powder inside the flux-cored welding wire is not evenly distributed, it will have a great impact on whether high-speed welding is possible.

[0004] Now, a forming machine for processing flux-cored welding wire for high-speed welding is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a forming machine for processing flux-cored welding wire for high-speed welding, so as to solve the problem mentioned in the background art of not being able to accurately feed flux powder.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a forming machine for processing flux-cored welding wire for high-speed welding, comprising a base, a control seat installed at the front end of the base, a concave pressure plate installed on the left side of the top of the base, two sets of vertical rollers installed on the right side of the top of the base, a horizontal roller installed on the right side of the two sets of vertical rollers, and a precise quantitative feeding mechanism provided at the top of the base.

[0007] The precise quantitative feeding mechanism includes a support base, a first servo motor mounted on the rear side of the top of the support base, a conveying pipe fixedly connected to the front end of the first servo motor, a spiral rod movably connected inside the conveying pipe, a hopper mounted at the top of the conveying pipe, a first inlet opening at the junction of the conveying pipe and the hopper, an outlet opening at the front end of the conveying pipe, a material barrel mounted above the hopper, an outlet pipe mounted at the bottom of the material barrel, a stepper motor mounted on the left side of the outlet pipe, a second movable shaft movably connected inside the outlet pipe, and a quantitative feeding valve plate sleeved on the outer side of the second movable shaft.

[0008] As a further technical solution of this utility model, the output end of the first servo motor is connected to the screw rod, the first servo motor is electrically connected to the control base, and the outer diameter of the screw rod matches the inner diameter of the conveying pipe.

[0009] As a further technical solution of this utility model, the hopper, the first feed inlet, the conveying pipe, and the discharge outlet are internally connected, and the vertical roller and the horizontal roller clamping parts are at the same horizontal height.

[0010] As a further technical solution of this utility model, the material bucket is internally connected to the discharge pipe, the quantitative feeding valve plate can rotate inside the discharge pipe, and the blades of the quantitative feeding valve plate are arranged at equal angles.

[0011] As a further technical solution of this utility model, a first fixing frame is installed at the top of the base, a second servo motor is installed on the right side of the first fixing frame, a first movable shaft is movably connected inside the first fixing frame, and two sets of second feed ports are opened at the top of the material barrel.

[0012] As a further technical solution of this utility model, the output end of the second servo motor is connected to the first movable shaft, and the second servo motor is electrically connected to the control base.

[0013] As a further technical solution of this utility model, a second fixing frame is fixedly connected to the right side of the top of the base, and a mounting base is fixedly connected to the top of the inside of the second fixing frame. A CCD industrial camera is installed inside the mounting base, and an indicator light is installed at the top of the second fixing frame.

[0014] As a further technical solution of this utility model, the CCD industrial camera is electrically connected to the control base, and the display lamp is electrically connected to the CCD industrial camera.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the forming machine for processing flux-cored welding wire for high-speed welding not only realizes the precise quantitative feeding of flux powder, but also realizes a more uniform distribution of different components of flux powder, and also realizes real-time monitoring of flux-cored welding wire after rolling.

[0016] (1) By setting up a support base, a first servo motor, a conveying pipe, a hopper, a first feed port, a screw rod and a discharge port, a discharge pipe, a stepper motor, a second movable shaft and a quantitative feeding valve plate, when in use, a material bucket is set above the hopper, a discharge pipe is installed at the bottom of the material bucket, a stepper motor is installed on the left side of the discharge pipe, the stepper motor drives the second movable shaft to rotate according to the set program, the rotation of the second movable shaft drives the rotation of the quantitative feeding valve plate, the blades on the quantitative feeding valve plate are arranged at equal angles, the flux powder enters the hopper after the quantitative feeding valve plate rotates, thereby achieving precise feeding of the flux powder, the flux powder enters the conveying pipe through the hopper, the first servo motor is started by the control base, the first servo motor drives the screw rod to rotate, the outer side of the screw rod is tightly attached to the inner side of the conveying pipe, the flux powder moves forward through the screw rod and is discharged to the U-shaped steel belt through the discharge port, thereby realizing the transmission of the flux powder;

[0017] (2) By setting a first fixed frame, a second servo motor, a first movable shaft and a second feed port, when in use, by starting the second servo motor, the second servo motor drives the rotation of the first movable shaft, thereby realizing the rotation of the material barrel. Since the flux powder is composed of a variety of substances, the substances are poured into the material barrel through the second feed port. The rotation of the material barrel makes the different components of the flux powder more evenly distributed.

[0018] (3) By setting a second fixed frame, an indicator light, a mounting base and a CCD industrial camera, when in use, the second fixed frame is fixedly connected to the right side of the top of the base. The top of the second fixed frame is fixedly connected to the mounting base. The CCD industrial camera is installed inside the mounting base. The CCD industrial camera monitors and takes pictures of the flux-cored welding wire below in real time. When an abnormality occurs, the indicator light will be used to prompt, thereby reducing the loss caused by the abnormality. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is a side view of the conveying pipe structure of this utility model;

[0021] Figure 3 For the present utility model Figure 1 Enlarged cross-sectional view of a portion of point A in the middle section;

[0022] Figure 4 For the present utility model Figure 1 Enlarged cross-sectional view of section B in the middle section;

[0023] Figure 5 This is a side view sectional view of the quantitative feeding valve plate of this utility model.

[0024] In the diagram: 1. Base; 2. Control base; 3. Concave pressure plate; 4. Vertical roller; 5. Horizontal roller; 6. Support base; 7. First servo motor; 8. Conveying pipe; 9. Hopper; 10. First feed inlet; 11. Screw rod; 12. Discharge outlet; 13. First fixed frame; 14. Second servo motor; 15. Material bucket; 16. First movable shaft; 17. Second feed inlet; 18. Discharge pipe; 19. Stepper motor; 20. Second movable shaft; 21. Quantitative feeding valve plate; 22. Second fixed frame; 23. Indicator light; 24. Mounting base; 25. CCD industrial camera. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example: Please refer to Figure 1-5 A forming machine for processing flux-cored welding wire for high-speed welding includes a base 1, a control seat 2 installed at the front end of the base 1, a concave pressure plate 3 installed on the left side of the top of the base 1, two sets of vertical rollers 4 installed on the right side of the top of the base 1, a horizontal roller 5 installed on the right side of the two sets of vertical rollers 4, and a precise quantitative feeding mechanism set at the top of the base 1.

[0027] Please see Figure 1-5 A forming machine for processing flux-cored welding wire for high-speed welding also includes a precise quantitative feeding mechanism. The precise quantitative feeding mechanism includes a support base 6, a first servo motor 7 installed on the rear side of the top of the support base 6, a conveying pipe 8 fixedly connected to the front end of the first servo motor 7, a spiral rod 11 movably connected inside the conveying pipe 8, a hopper 9 installed at the top of the conveying pipe 8, a first feed inlet 10 opened at the junction of the conveying pipe 8 and the hopper 9, a discharge outlet 12 opened at the front end of the conveying pipe 8, a material bucket 15 installed above the hopper 9, a discharge pipe 18 installed at the bottom of the material bucket 15, a stepper motor 19 installed on the left side of the discharge pipe 18, a second movable shaft 20 movably connected inside the discharge pipe 18, and a quantitative feeding valve plate 21 sleeved on the outside of the second movable shaft 20.

[0028] The output end of the first servo motor 7 is connected to the screw rod 11. The first servo motor 7 is electrically connected to the control base 2. The outer diameter of the screw rod 11 matches the inner diameter of the conveying pipe 8. The hopper 9, the first feed port 10, the conveying pipe 8, and the discharge port 12 are internally connected. The vertical roller 4 and the horizontal roller 5 are at the same horizontal height. The material bucket 15 is internally connected to the discharge pipe 18. The quantitative feeding valve plate 21 can rotate inside the discharge pipe 18. The blades of the quantitative feeding valve plate 21 are arranged at equal angles.

[0029] Specifically, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, during use, a material barrel 15 is set above the hopper 9, and a discharge pipe 18 is installed at the bottom of the material barrel 15. A stepper motor 19 is installed on the left side of the discharge pipe 18. The stepper motor 19 drives the second movable shaft 20 to rotate according to the set program. The rotation of the second movable shaft 20 drives the rotation of the quantitative feeding valve plate 21. The blades on the quantitative feeding valve plate 21 are arranged at equal angles. After the flux powder enters the hopper 9 through the rotation of the quantitative feeding valve plate 21, the flux powder is accurately fed. The flux powder enters the conveying pipe 8 through the hopper 9. The first servo motor 7 is started by the control seat 2. The first servo motor 7 drives the screw rod 11 to rotate. The outer side of the screw rod 11 is in close contact with the inner side of the conveying pipe 8. The flux powder moves forward through the screw rod 11 and is discharged to the U-shaped steel belt through the discharge port 12, thereby realizing the conveying of flux powder.

[0030] A first fixed frame 13 is installed at the top of the base 1. A second servo motor 14 is installed on the right side of the first fixed frame 13. A first movable shaft 16 is movably connected inside the first fixed frame 13. Two sets of second feed ports 17 are opened at the top of the material barrel 15. The output end of the second servo motor 14 is connected to the first movable shaft 16. The second servo motor 14 is electrically connected to the control base 2.

[0031] Specifically, such as Figure 1 and Figure 4 As shown, during use, the second servo motor 14 is started, which drives the first movable shaft 16 to rotate, thereby realizing the rotation of the material barrel 15. Since the flux powder is composed of multiple substances, the substances are poured into the material barrel 15 through the second feed port 17. The rotation of the material barrel 15 promotes a more uniform distribution of different components of the flux powder.

[0032] A second mounting bracket 22 is fixedly connected to the right side of the top of the base 1. A mounting base 24 is fixedly connected to the top of the inside of the second mounting bracket 22. A CCD industrial camera 25 is installed inside the mounting base 24. An indicator light 23 is installed at the top of the second mounting bracket 22. The CCD industrial camera 25 is electrically connected to the control base 2. The indicator light 23 is electrically connected to the CCD industrial camera 25.

[0033] Specifically, such as Figure 1 As shown, during use, a second fixing frame 22 is fixedly connected to the right side of the top of the base 1. A mounting base 24 is fixedly connected to the top of the second fixing frame 22. A CCD industrial camera 25 is installed inside the mounting base 24. The CCD industrial camera 25 monitors and takes pictures of the flux-cored welding wire below in real time. When an abnormality occurs, it will be indicated by the display light 23, thereby reducing the loss caused by the processing abnormality.

[0034] Working Principle: In use, this utility model firstly has a material barrel 15 above the hopper 9, and a discharge pipe 18 installed at the bottom of the material barrel 15. A stepper motor 19 is installed on the left side of the discharge pipe 18. The stepper motor 19 drives the second movable shaft 20 to rotate according to the set program. The rotation of the second movable shaft 20 drives the rotation of the quantitative feeding valve plate 21. The blades on the quantitative feeding valve plate 21 are arranged at equal angles. After the flux powder is rotated through the quantitative feeding valve plate 21, it enters the hopper 9, thereby achieving precise feeding of the flux powder. The flux powder enters the conveying pipe 8 through the hopper 9. The first servo motor 7 is started by the control seat 2. The first servo motor 7 drives the screw rod 11 to rotate. The outer side of the screw rod 11 is in close contact with the inner side of the conveying pipe 8. The flux powder moves forward through the screw rod 11. The flux powder is discharged through the outlet 12 to the U-shaped steel belt, thereby realizing the conveying of the flux powder. Next, by starting the second servo motor 14, the second servo motor 14 drives the rotation of the first movable shaft 16, thereby realizing the rotation of the material barrel 15. Since the flux powder is composed of multiple substances, the substances are poured into the material barrel 15 through the second feed port 17. The rotation of the material barrel 15 promotes a more uniform distribution of different components of the flux powder. A second fixing frame 22 is fixedly connected to the right side of the top of the base 1. The top of the second fixing frame 22 is fixedly connected to the mounting base 24. A CCD industrial camera 25 is installed inside the mounting base 24. The CCD industrial camera 25 monitors and takes pictures of the flux-cored welding wire below in real time. When an abnormality occurs, the indicator light 23 will provide a prompt, thereby reducing the loss caused by processing abnormalities.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A profile machine for the processing of flux-cored wires for high-speed welding, comprising a base (1), characterized in that: A control seat (2) is installed at the front end of the base (1), a concave pressure plate (3) is installed on the left side of the top of the base (1), two sets of vertical rollers (4) are installed on the right side of the top of the base (1), a horizontal roller (5) is installed on the right side of the two sets of vertical rollers (4), and a precise quantitative feeding mechanism is provided at the top of the base (1). The precise quantitative feeding mechanism includes a support base (6), a first servo motor (7) is installed on the rear side of the top of the support base (6), a conveying pipe (8) is fixedly connected to the front end of the first servo motor (7), a screw rod (11) is movably connected inside the conveying pipe (8), a hopper (9) is installed at the top of the conveying pipe (8), a first feed port (10) is opened at the junction of the conveying pipe (8) and the hopper (9), a discharge port (12) is opened at the front end of the conveying pipe (8), a material bucket (15) is installed above the hopper (9), a discharge pipe (18) is installed at the bottom of the material bucket (15), a stepper motor (19) is installed on the left side of the discharge pipe (18), a second movable shaft (20) is movably connected inside the discharge pipe (18), and a quantitative feeding valve plate (21) is sleeved on the outside of the second movable shaft (20).

2. A forming machine for processing of flux-cored wires for high speed welding according to claim 1, characterized in that: The output end of the first servo motor (7) is connected to the screw rod (11), and the first servo motor (7) is electrically connected to the control seat (2). The outer diameter of the screw rod (11) matches the inner diameter of the conveying pipe (8).

3. A forming machine for processing of flux-cored wire for high speed welding according to claim 1, characterized in that: The hopper (9), the first feed inlet (10), the conveying pipe (8), and the discharge outlet (12) are internally connected, and the vertical roller (4) and the horizontal roller (5) are at the same horizontal height.

4. A forming machine for processing of flux-cored wires for high speed welding according to claim 1, characterized in that: The material bucket (15) is connected to the inside of the discharge pipe (18), and the quantitative feeding valve plate (21) can rotate inside the discharge pipe (18). The blades of the quantitative feeding valve plate (21) are arranged at equal angles.

5. A forming machine for processing flux-cored welding wire for high-speed welding according to claim 1, characterized in that: The base (1) is equipped with a first fixed frame (13) at the top, and a second servo motor (14) is installed on the right side of the first fixed frame (13). The first fixed frame (13) is movably connected to a first movable shaft (16). The top of the material barrel (15) is provided with two sets of second feed ports (17).

6. The forming machine for processing flux-cored welding wire for high-speed welding according to claim 5, characterized in that: The output end of the second servo motor (14) is connected to the first movable shaft (16), and the second servo motor (14) is electrically connected to the control base (2).

7. A forming machine for processing flux-cored welding wire for high-speed welding according to claim 1, characterized in that: A second fixing frame (22) is fixedly connected to the right side of the top of the base (1). A mounting base (24) is fixedly connected to the top of the inside of the second fixing frame (22). A CCD industrial camera (25) is installed inside the mounting base (24). An indicator light (23) is installed on the top of the second fixing frame (22).

8. A forming machine for processing flux-cored welding wire for high-speed welding according to claim 7, characterized in that: The CCD industrial camera (25) is electrically connected to the control base (2), and the display lamp (23) is electrically connected to the CCD industrial camera (25).

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