Metal ceramic composite grinding roller lining plate machining device
By using the load-bearing frame and grinding roller structure within the frame, the problem of low efficiency in traditional manual grinding is solved, enabling efficient and uniform grinding of metal-ceramic composite grinding roller liners, adapting to the needs of different plate sizes, and reducing labor intensity and costs.
Patent Information
- Application Number
- CN202423187837.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Traditional manual grinding of metal-ceramic composite grinding roller liners is inefficient, time-consuming, labor-intensive, and prone to incomplete grinding on both sides.
The structure employs a load-bearing frame and grinding roller within the frame, with the grinding roller rotating synchronously in opposite directions via a drive motor. Combined with the design of cylinders, hydraulic cylinders, and slider grooves, it achieves stable positioning and adjustment of the sheet material, ensuring the precision and uniformity of grinding.
It improves grinding efficiency and precision, reduces labor intensity, ensures the uniformity and applicability of grinding, and adapts to the needs of boards of different thicknesses and sizes.
Smart Images

Figure CN223558043U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a lining plate processing technical field especially relates to a kind of metal ceramic composite abrasive roller lining plate processing device. BACKGROUND
[0002] Metal ceramic composite abrasive roller lining plate is a kind of combined metal toughness and ceramic high hardness, wear-resistant composite material, widely used in thermal power generation, mining, cement and other industries.It can effectively resist the wear and tear of grinding medium and material, prolong the service life of equipment, reduce maintenance cost, improve energy utilization efficiency.This material not only has excellent wear resistance, but also can maintain good surface uniformity in wear later stage, ensure the stable output of equipment.
[0003] The processing and grinding of metal ceramic composite abrasive roller lining plate is a delicate and professional process, and special technology and equipment are needed to ensure the flatness, smoothness of its surface and overall structural integrity.Through accurate cutting, grinding and polishing and other processes, burrs, defects generated during processing can be effectively removed, and the required dimensional accuracy and surface roughness can be achieved, so as to ensure that the abrasive roller lining plate exhibits excellent wear resistance, impact resistance and stability in subsequent use.
[0004] When processing and grinding metal ceramic composite abrasive roller lining plate, the polishing efficiency of the plate needs to be ensured, but we consider that the traditional metal ceramic composite abrasive roller lining plate has a certain weight, manual polishing has a certain difficulty, and it is time-consuming and laborious, which can cause the two sides of the plate to be polished incompletely, affect the subsequent use of metal ceramic composite abrasive roller lining plate, and is extremely inconvenient, so a metal ceramic composite abrasive roller lining plate processing device is needed to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of metal ceramic composite abrasive roller lining plate processing device, solve the metal ceramic composite abrasive roller lining plate in prior art has certain weight, it has certain difficulty to adopt manual polishing, and it is time-consuming and laborious, can cause the two sides of the plate to be polished incompletely, affect the subsequent use of metal ceramic composite abrasive roller lining plate problem.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The utility model discloses a cermet composite grinding roller lining plate processing device, including the frame, the inside slide connection of frame has the bearing frame, and the outer wall one side of bearing frame is fixedly connected with drive motor through bolt, and the inside both sides of bearing frame are all rotatably connected with the polishing roller, and the one end of two polishing rollers all penetrates the lateral wall of bearing frame, and the one end of one of two polishing rollers is transmission connection with drive motor output shaft, and is engagedly connected between the one end of two polishing rollers, the bottom fixedly connected with the bottom frame of the inside of frame, and the inside upper portion of frame is equipped with the top frame, and the top fixedly connected with the connecting frame of top frame, and the top fixedly connected with the top plate of frame, and the top one side of top plate is fixedly connected with the cylinder through bolt, and the output shaft of cylinder is fixedly connected between the top of top plate and connecting frame.
[0008] Preferably, the two sides of the bearing frame are fixedly connected with sliding blocks, and the two sliding blocks are slidably connected with the inner walls of the frame through sliding grooves.
[0009] Preferably, the one end of each of the two polishing rollers penetrates the lateral wall of the bearing frame through a bearing sleeve.
[0010] Preferably, a gear is sleeved on the one end of each of the two polishing rollers, and the two gears are meshingly connected.
[0011] Preferably, a side groove is formed in one side of the frame, a connecting plate is arranged in the inside of the side groove, the bottom of the connecting plate is fixedly connected with the top of the bearing frame, a hydraulic oil cylinder is fixedly connected with one side of the top of the frame through bolts, and the output shaft of the hydraulic oil cylinder is fixedly connected between the top of the frame and the top of the connecting plate.
[0012] Preferably, the two sliding blocks are gap-fitted with the two sliding grooves respectively.
[0013] The utility model has the following beneficial effects:
[0014] The utility model provides effective solution to the technical problems of low efficiency, time-consuming and labor-consuming and incomplete polishing of traditional manual polishing, realizes the stable limiting of the plate through the cooperation of the top frame and the bottom frame driven by the cylinder, avoids the deviation and shaking in the polishing process, improves the polishing precision and stability, at the same time, the drive motor drives the two polishing rollers to rotate in opposite directions, which not only improves the polishing efficiency, but also ensures the uniformity of polishing, avoids the polishing defects caused by improper manual operation, and the movable design of the bearing frame up and down makes the device adapt to the polishing requirements of plates of different thicknesses and sizes, improves the flexibility and applicability of processing. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to make the technical scheme of the embodiments of the present application clearer, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the premise of the drawings.
[0016] Figure 1 It is a schematic view of the overall front structure of the present application.
[0017] Figure 2 It is a schematic view of the side structure of the present application.
[0018] Figure 3 It is a schematic view of the top structure of the present application.
[0019] Figure 4 It is a schematic view of the bearing frame structure of the present application.
[0020] Figure 5 It is a schematic view of the bearing frame bottom structure of the present application.
[0021] In the figure: 1, frame body; 2, bottom frame; 3, top frame; 4, connecting frame; 5, air cylinder; 6, bearing frame; 7, polishing roller; 8, sliding block; 9, sliding groove; 10, hydraulic oil cylinder; 11, side groove; 12, connecting plate; 13, driving motor; 14, gear; 15, top plate. DETAILED DESCRIPTION
[0022] In order to make the technical scheme of the embodiments of the present application clearer, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the premise of the drawings.
[0023] Refer to Figures 1-5The utility model provides a cermet composite abrasive roller lining plate processing device, including frame body 1, the inside slide connection of frame body 1 has the bearing frame 6, and the bearing frame 6 is the core component of the metal ceramic composite abrasive roller lining plate of placing and is polished, through the inside slide connection of frame body 1, can be flexibly adjusted position according to need, simultaneously, the drive motor 13 of bearing frame 6 outer wall one side fixed connection provides the power source for its inside grinding roller 7, realizes the automation and high efficiency of polishing work, and the outer wall one side of bearing frame 6 is fixedly connected with drive motor 13, and the inside both sides of bearing frame 6 are rotatably connected with grinding roller 7, and grinding roller 7 is the key component of the execution polishing work, rotatably connected with the inside both sides of bearing frame 6, and one end penetrates the lateral wall of bearing frame 6 and is connected with drive motor 13, and the meshing connection between two grinding rollers 7 realizes the synchronous but opposite direction rotation, to the high efficiency and even polishing treatment of the plate material to be polished, wherein the one end of two grinding rollers 7 penetrates the lateral wall of bearing frame 6, and one end of one of two grinding rollers 7 is drivingly connected with the output shaft of drive motor 13, and the one end between two grinding rollers 7 is meshingly connected, the inside bottom of frame body 1 is fixedly connected with bottom frame 2, and the inside upper portion of frame body 1 is equipped with top frame 3, the top plate 15 is fixedly connected to the top of frame body 1, provides the stable support platform for the installation of pneumatic cylinder 5, simultaneously, the top plate 15 still firmly fixes pneumatic cylinder 5 on it through bolt connection, ensures the stability and reliability of pneumatic cylinder 5 in the working process, and the top of top frame 3 is fixedly connected with connecting frame 4, the top of frame body 1 is fixedly connected with top plate 15, and the top side of top plate 15 is fixedly connected with pneumatic cylinder 5 through bolt, and the output shaft of pneumatic cylinder 5 penetrates and is fixedly connected between top plate 15 and the top of connecting frame 4.
[0024] Further, the two sides of the bearing frame 6 are fixedly connected with sliding blocks 8, and the two sliding blocks 8 are slidably connected between the inner walls of the frame body 1 and the sliding grooves 9. When the operator needs to adjust the position of the bearing frame 6 to polish different parts of the plate, the sliding blocks 8 move smoothly in the sliding grooves 9, ensuring the stability and accuracy of the movement of the bearing frame 6, and improving the polishing precision and flexibility.
[0025] Further, one end of each of the two grinding rollers 7 penetrates the lateral wall of the bearing frame 6 through a bearing sleeve, which reduces friction and wear during rotation of the grinding rollers 7, improves the service life and rotation efficiency of the grinding rollers 7, ensures the continuity and stability of the polishing process, and improves the polishing quality and equipment durability.
[0026] Further, one end of each of the two grinding rollers 7 is sleeved with a gear 14, and the two gears 14 are meshingly connected. When one grinding roller 7 is driven to rotate by the drive motor 13, the other grinding roller 7 will also rotate in the opposite direction synchronously through the meshing action of the gear 14, ensuring that both sides of the plate can be uniformly and efficiently polished at the same time, and improving the polishing efficiency and uniformity.
[0027] Further, one side of the frame body 1 is provided with a side groove 11, and the inner side of the side groove 11 is provided with a connecting plate 12, and the bottom of the connecting plate 12 is fixedly connected with the top of the bearing frame 6, and one side of the top of the frame body 1 is fixedly connected with the hydraulic oil cylinder 10 through the bolt, and the output shaft of the hydraulic oil cylinder 10 is fixedly connected between the top of the frame body 1 and the top of the connecting plate 12, when the position of the bearing frame 6 needs to be adjusted, the operator only needs to control the output shaft of the hydraulic oil cylinder 10 to stretch and retract, and the bearing frame 6 can be driven by the connecting plate 12 to move up and down under the guidance of the side groove 11, so that the accurate adjustment of the position of the bearing frame 6 is realized, and the operation convenience and polishing precision are improved.
[0028] Further, the gap fit between the two sliding blocks 8 and the two sliding grooves 9 respectively reduces the friction and wear between the sliding blocks 8 and the sliding grooves 9, so that the bearing frame 6 can move up and down more easily, the flexibility and efficiency of the polishing process are improved, the noise and energy consumption during the operation of the equipment are reduced, the performance of the equipment is improved, and the operation cost is reduced.
[0029] In summary:
[0030] First, the operator will be polished metal ceramic composite abrasive roller lining accurately placed between the two grinding rollers 6 7, and ensure that the bottom of the plate is firmly placed in the bottom frame 2 inside. This step lays a solid foundation for the subsequent polishing work, to ensure the stability of the plate during polishing. Then, start the cylinder 5, the output shaft of the cylinder 5 through the connecting frame 4 driven top frame 3 down, until the top frame 3 tightly wrapped in the upper part of the plate. Through the bottom frame 2 and the top frame 3 of the cooperation, realize the stable limit of the plate, effectively prevent the plate from shifting or shaking in the subsequent polishing process, so as to improve the accuracy and stability of polishing. Subsequently, start the drive motor 13, the output shaft of the drive motor 13 through the transmission connection to drive one of the grinding roller 7 rotation. Since the two grinding rollers 7 through the gear 14 meshing connection between one end, so when one of the grinding roller 7 rotation, the other grinding roller 7 will also be synchronized in the opposite direction of rotation. In this way, the two grinding rollers 7 can be in the opposite direction of the two sides of the plate for efficient and uniform polishing, to ensure the consistency and integrity of the polishing effect. In the process of polishing, the operator can also adjust the load frame 6 in the frame 1 up and down position. This is due to the load frame 6 both sides of the fixed connection of the sliding block 8 and the frame 1 inner wall on the slide 9. The sliding block 8 in the slide 9 smooth movement, to ensure the stability and accuracy of the load frame 6 movement. At the same time, the gap between the two sliding blocks 8 and two slide 9 further reduces the friction and wear, so that the load frame 6 can be more easily up and down, improve the flexibility and efficiency of the polishing process. In addition, in order to more convenient control of the load frame 6 up and down, the device is also provided with hydraulic oil cylinder 10. When you need to adjust the position of the load frame 6, the operator only needs to control the output shaft of the hydraulic oil cylinder 10 extension, that is, through the connecting plate 12 driven load frame 6 in the guide of the side groove 11 up and down. Not only realize the accurate adjustment of the position of the load frame 6, but also greatly improve the convenience of operation.
[0031] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A cermet composite roll liner processing device comprising a frame (1), characterized in that, The inner side of the frame (1) is slidably connected with a bearing frame (6), one side of the outer wall of the bearing frame (6) is fixedly connected with a driving motor (13) through bolts, and the inner sides of the bearing frame (6) are rotatably connected with grinding rollers (7), one end of each of the two grinding rollers (7) penetrates the side wall of the bearing frame (6), one end of one of the two grinding rollers (7) is drivingly connected with the output shaft of the driving motor (13), and the ends of the two grinding rollers (7) are meshedly connected, the inner bottom of the frame (1) is fixedly connected with a bottom frame (2), the inner upper portion of the frame (1) is provided with a top frame (3), the top of the top frame (3) is fixedly connected with a connecting frame (4), the top of the frame (1) is fixedly connected with a top plate (15), one side of the top of the top plate (15) is fixedly connected with a cylinder (5) through bolts, and the output shaft of the cylinder (5) penetrates and is fixedly connected between the top of the top plate (15) and the top of the connecting frame (4).
2. The cermet composite roll liner machining apparatus according to claim 1, wherein The two sides of the bearing frame (6) are fixedly connected with sliding blocks (8), and the two sliding blocks (8) are slidably connected with the inner walls of the frame (1) through sliding grooves (9).
3. The cermet composite roll liner machining apparatus of claim 1, wherein One end of each of the two grinding rollers (7) penetrates the side wall of the bearing frame (6) through a bearing sleeve.
4. The cermet composite roll liner machining apparatus of claim 1, wherein One end of each of the two grinding rollers (7) is sleeved with a gear (14), and the two gears (14) are meshedly connected.
5. The cermet composite roll liner machining apparatus of claim 1, wherein One side of the frame (1) is provided with a side groove (11), the inner side of the side groove (11) is provided with a connecting plate (12), and the bottom of the connecting plate (12) is fixedly connected with the top of the bearing frame (6), one side of the top of the frame (1) is fixedly connected with a hydraulic oil cylinder (10) through bolts, and the output shaft of the hydraulic oil cylinder (10) penetrates and is fixedly connected between the top of the frame (1) and the top of the connecting plate (12).
6. The cermet composite roll liner machining apparatus of claim 2, wherein The two sliding blocks (8) are gap-fitted with the two sliding grooves (9) respectively.