Cutting device for aerated brick processing

By designing a cutting device for aerated concrete block processing, and utilizing a reciprocating metal cutting wire and a servo motor drive system, the problem of insufficient cutting accuracy of existing equipment is solved, achieving higher dimensional accuracy and lower error.

CN223558688UActive Publication Date: 2025-11-18WUWEI SHENGBANG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422741078.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-18
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing aerated concrete block cutting equipment has a relatively thick cutting blade, which can easily cause pressure on the cutting end face of the block, affecting the cutting accuracy.

Method used

The metal cutting wire is reciprocated for cutting. The reciprocating motion of the metal cutting wire is achieved by a combination of a first servo motor, a first lead screw, a slider, a slide plate, a support plate, a slide rod, a second gantry frame, a connecting block, a drive motor, a connecting rod, and a short column, resulting in a small cutting gap.

Benefits of technology

This improved the dimensional accuracy of aerated concrete blocks, reduced cutting errors, and increased cutting precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aerated brick production, and particularly discloses a cutting device for aerated brick processing, which comprises a bottom plate, the upper end face of the bottom plate is fixedly connected with a first door-shaped frame, the front end face and the rear end face in the first door-shaped frame are respectively provided with a first sliding chute, and the interiors of the two first sliding chutes are respectively and rotatably connected with a first screw rod; the outer walls of the two first lead screws are both in threaded connection with first sliding blocks, a sliding plate is fixedly connected between the two first sliding blocks, the lower end face of the sliding plate is fixedly connected with two symmetrically-distributed supporting plates, the interiors of the two supporting plates are both slidably connected with two symmetrically-distributed sliding rods, and the ends, close to each other, of the four sliding rods are fixedly connected with a second door-shaped frame. The lower end of the inner wall of the second door-shaped frame is fixedly connected with a metal cutting wire, the metal cutting wire in reciprocating motion can be driven by the first servo motor and the driving motor to move downwards to cut the aerated bricks, and the metal cutting wire can generate a small cutting gap, so that the size precision of brick bodies can be improved, and errors are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aerated brick production technical field, specifically disclose a cutting device for aerated brick processing. BACKGROUND

[0002] Aerated concrete cutting block is a new type of wall material which is made of stone powder, cement and lime as main raw materials, pouring, cutting and forming, and high-pressure steam curing. It is mainly used for non-load-bearing wall masonry and frame structure filling. Aerated bricks need to be cut after being prefabricated and formed, and the cutting of each brick body requires consistent height.

[0003] The existing cutting equipment generally cuts the brick body by a cutting knife. The cutting knife is generally thick, and during the cutting process of the brick body, the cutting end face is easily extruded, thereby affecting the final cutting precision. Therefore, a cutting device for aerated brick processing is needed to solve this problem. UTILITY MODEL CONTENTS

[0004] The utility model discloses a cutting device for aerated brick processing, which cuts aerated bricks by reciprocating metal cutting wires. The metal cutting wires can produce small cutting gaps, which can improve the size precision of the brick body and reduce errors.

[0005] The utility model discloses a cutting device for aerated brick processing, which cuts aerated bricks by reciprocating metal cutting wires. The metal cutting wires can produce small cutting gaps, which can improve the size precision of the brick body and reduce errors.

[0006] The upper end surface of the bottom plate is provided with a third sliding groove, the inside of the third sliding groove is rotatably connected with a second lead screw, the outer wall of the second lead screw is threadedly connected with a second sliding block, and the upper end surface of the second sliding block is fixedly connected with a moving plate.

[0007] In order to facilitate the drive first screw rotation, as a kind of cutting device for aerated brick processing of the utility model preferably, the upper end surface of the first door frame is equipped with two first servo motors, and the output end of two first servo motors is fixedly connected with two first screws respectively.

[0008] In order to facilitate the drive second screw rotation, as a kind of cutting device for aerated brick processing of the utility model preferably, the left end of the bottom plate is equipped with a second servo motor, and the output end of the second servo motor is fixedly connected with a second screw.

[0009] In order to prevent the second door frame from colliding with the support plate, as a kind of cutting device for aerated brick processing of the utility model preferably, the width of the second door frame is greater than the width of the moving plate.

[0010] In order to facilitate the support equipment, as a kind of cutting device for aerated brick processing of the utility model preferably, the lower end surface of the bottom plate is fixedly connected with supporting legs at four corners.

[0011] In order to facilitate the control equipment, as a kind of cutting device for aerated brick processing of the utility model preferably, the outer wall of the first door frame is provided with a controller, and the first servo motor, the driving motor and the second servo motor are electrically connected with the controller.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] The cutting device for aerated brick processing can drive the reciprocating metal cutting wire to move downward to cut the aerated brick, the metal cutting wire can produce smaller cutting gap, which can improve the size accuracy of the brick body and reduce the error. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the overall structural drawing of the cutting device for aerated brick processing of the utility model;

[0015] Figure 2 It is the top view of the cutting device for aerated brick processing of the utility model;

[0016] Figure 3 It is the structure diagram of the second door frame of the utility model;

[0017] Figure 4 It is the structure diagram of the second sliding block of the utility model;

[0018] Figure 5 It is the structure diagram of the connecting rod of the utility model.

[0019] In the figure, 1, bottom plate; 2, first door frame; 3, first sliding groove; 4, first lead screw; 5, first sliding block; 6, sliding plate; 7, first servo motor; 8, support plate; 9, sliding rod; 10, second door frame; 11, metal cutting wire; 12, connecting block; 13, second sliding groove; 14, driving motor; 15, connecting rod; 16, short column; 17, third sliding groove; 18, second lead screw; 19, second sliding block; 20, moving plate; 21, second servo motor; 22, controller. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail with the help of the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0021] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model. The indicated device or element must have a specific orientation, a specific orientation and operation, and therefore cannot be understood as limiting the utility model. In addition, in the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0022] Please refer to Figures 1-5 A cutting device for aerated brick processing, comprising a bottom plate 1, the upper end surface of the bottom plate 1 is fixedly connected with a first door frame 2, the front and rear end surfaces inside the first door frame 2 are both provided with a first sliding groove 3, the inside of the two first sliding grooves 3 are both rotatably connected with a first lead screw 4, the outer wall of the two first lead screws 4 are both threadedly connected with a first sliding block 5, the two first sliding blocks 5 are fixedly connected with a sliding plate 6 between them, the lower end surface of the sliding plate 6 is fixedly connected with two symmetrical support plates 8, the inside of the two support plates 8 are both slidably connected with two symmetrical sliding rods 9, the end of the four sliding rods 9 close to each other is fixedly connected with a second door frame 10, the inner wall lower end of the second door frame 10 is fixedly connected with a metal cutting wire 11, the upper end surface of the sliding plate 6 is provided with a driving motor 14, the output end of the driving motor 14 extends to the lower side of the sliding plate 6 and is fixedly connected with a connecting rod 15, the lower side of the other end of the connecting rod 15 is fixedly connected with a short column 16, the upper end surface of the second door frame 10 is fixedly connected with a connecting block 12, the upper end surface of the connecting block 12 is provided with a second sliding groove 13, the short column 16 is slidably connected with the second sliding groove 13.

[0023] The upper end face of the bottom plate 1 is provided with a third sliding groove 17, a second screw rod 18 is rotatably connected in the third sliding groove 17, a second sliding block 19 is threadedly connected to the outer wall of the second screw rod 18, and the upper end face of the second sliding block 19 is fixedly connected with a moving plate 20.

[0024] In the embodiment, the aerated brick to be cut is placed on the moving plate 20, the second servo motor 21 is started, the second servo motor 21 drives the second screw rod 18 to rotate, and further drives the second sliding block 19 to move left and right, the second sliding block 19 further drives the moving plate 20 to move left and right, so as to adjust the cutting position of the aerated brick, the driving motor 14 is started, the driving motor 14 drives the connecting rod 15 to rotate, and further drives the short column 16 to rotate, the short column 16 further drives the second door-shaped frame 10 and the slide rod 9 to reciprocate in the support plate 8 through the second sliding groove 13 and the connecting block 12, and further drives the reciprocating metal cutting wire 11 to reciprocate, the two first servo motors 7 are started synchronously, the two first servo motors 7 drive the two first screw rods 4 to rotate synchronously, and further drive the two first sliding blocks 5 to move downward synchronously, the two first sliding blocks 5 further drive the slide plate 6 to move downward, and further drive the reciprocating metal cutting wire 11 to move downward, so as to cut the aerated brick, the metal cutting wire 11 can generate a small cutting gap, and the aerated brick is cut by the reciprocating metal cutting wire 11 moving downward, so that the size accuracy of the brick body is improved, and the error is reduced.

[0025] As a technical optimization scheme of the utility model, the upper end face of the first door-shaped frame 2 is provided with two first servo motors 7, and the output ends of the two first servo motors 7 are fixedly connected with two first screw rods 4 respectively.

[0026] In the embodiment, the first servo motor 7 is convenient to drive the first screw rod 4 to rotate, and the two first servo motors 7 are synchronously controlled, so as to drive the slide plate 6 to stably move up and down.

[0027] As a technical optimization scheme of the utility model, the left end of the bottom plate 1 is provided with a second servo motor 21, and the output end of the second servo motor 21 is fixedly connected with a second screw rod 18.

[0028] In the embodiment, the second servo motor 21 is convenient to drive the second screw rod 18 to rotate.

[0029] As a technical optimization scheme of the utility model, the width of the second door-shaped frame 10 is greater than the width of the moving plate 20.

[0030] In the embodiment, the width of the second door-shaped frame 10 is greater than the width of the moving plate 20, so that the second door-shaped frame 10 is prevented from colliding with the moving plate 20 when moving to the lower side.

[0031] As a technical optimization scheme of the utility model, the bottom plate 1 is fixedly connected with supporting legs at four corners of the lower end surface.

[0032] In the embodiment, the supporting legs are fixedly connected at the four corners of the lower end surface of the bottom plate 1, so that the equipment can be stably supported.

[0033] As a technical optimization scheme of the utility model, the outer wall of the first door-shaped frame 2 is provided with a controller 22, and the first servo motor 7, the driving motor 14 and the second servo motor 21 are electrically connected with the controller 22.

[0034] In the embodiment, the controller 22 can be used to control the normal work of the first servo motor 7, the driving motor 14 and the second servo motor 21.

[0035] The working principle and use process of the utility model are as follows: when used, first, the aerated bricks to be cut are placed on the moving plate 20, then the second servo motor 21 is started, the second servo motor 21 drives the second screw rod 18 to rotate, and then drives the second sliding block 19 to move to the right, the second sliding block 19 further drives the moving plate 20 to move to the right, the aerated bricks are moved to the lower side of the metal cutting wire 11, then the driving motor 14 is started, the driving motor 14 drives the connecting rod 15 to rotate, and then drives the short column 16 to rotate, the short column 16 further drives the second door-shaped frame 10 and the slide rod 9 to reciprocate in the support plate 8 through the second sliding groove 13 and the connecting block 12, and then drives the metal cutting wire 11 to reciprocate, then two first servo motors 7 are started synchronously, the two first servo motors 7 drive the two first screw rods 4 to rotate synchronously, and then drive the two first sliding blocks 5 to move downward synchronously, the two first sliding blocks 5 further drive the slide plate 6 to move downward, and then drive the metal cutting wire 11 in reciprocating motion to move downward, so that the aerated bricks are cut, the metal cutting wire 11 can produce a small cutting gap, and the aerated bricks are cut by the downward movement of the reciprocating metal cutting wire 11, so that the size accuracy of the brick body can be improved and the error can be reduced.

[0036] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A cutting device for aerated brick processing comprising a base plate (1), characterized in that: The upper end surface of the bottom plate (1) is fixedly connected with a first door-shaped frame (2), the front and rear end surfaces of the first door-shaped frame (2) are both provided with a first sliding groove (3), the interiors of the two first sliding grooves (3) are both rotatably connected with a first lead screw (4), the outer walls of the two first lead screws (4) are both threadedly connected with a first sliding block (5), the two first sliding blocks (5) are fixedly connected with a sliding plate (6), the lower end surface of the sliding plate (6) is fixedly connected with two symmetrically distributed supporting plates (8), the interiors of the two supporting plates (8) are both slidably connected with two symmetrically distributed sliding rods (9), the ends of the four sliding rods (9) close to each other are fixedly connected with a second door-shaped frame (10), the inner wall lower end of the second door-shaped frame (10) is fixedly connected with a metal cutting wire (11), the upper end surface of the sliding plate (6) is mounted with a driving motor (14), the output end of the driving motor (14) extends below the sliding plate (6) and is fixedly connected with a connecting rod (15), the lower side of the other end of the connecting rod (15) is fixedly connected with a stub (16), the upper end surface of the second door-shaped frame (10) is fixedly connected with a connecting block (12), the upper end surface of the connecting block (12) is provided with a second sliding groove (13), and the stub (16) is slidably connected with the second sliding groove (13). The upper end surface of the bottom plate (1) is provided with a third sliding groove (17), and the interior of the third sliding groove (17) is rotatably connected with a second lead screw (18).

2. The cutting device for processing aerated concrete block according to claim 1, characterized in that: The upper end surface of the first door-shaped frame (2) is mounted with two first servo motors (7), and the output ends of the two first servo motors (7) are fixedly connected with the two first lead screws (4) respectively.

3. The cutting device for processing aerated concrete block according to claim 2, characterized in that: The left end of the bottom plate (1) is mounted with a second servo motor (21), and the output end of the second servo motor (21) is fixedly connected with the second lead screw (18).

4. The cutting device for processing of aerated concrete blocks according to claim 1, characterized in that: The width of the second door-shaped frame (10) is greater than the width of the moving plate (20).

5. The cutting device for processing of aerated concrete blocks according to claim 1, characterized in that: The lower end surface of the bottom plate (1) is fixedly connected with supporting legs at the four corners.

6. The cutting device for processing of aerated concrete blocks according to claim 3, characterized in that: The outer wall of the first door-shaped frame (2) is provided with a controller (22), and the first servo motor (7), the driving motor (14) and the second servo motor (21) are all electrically connected with the controller (22).