Foam processing and compacting device

Abstract

The utility model relates to the technical field of foam compaction, in particular to a foam processing and compacting device which comprises an outer frame assembly, a processing cabin is arranged on the upper portion in the outer frame assembly, a storage cabin and a power cabin are arranged on the lower portion in the outer frame assembly, the processing cabin is provided with a top plate, and a first electric push rod, a second electric push rod and a feeding hopper are arranged in the center of the top plate in the clockwise direction. The storage cabin is provided with a bottom plate, a rotating hole is formed in the center of the bottom plate, the power cabin is provided with a rotating motor, an output shaft of the rotating motor is provided with a driving conical tooth and a driven conical tooth, the driven conical tooth is provided with a rotating rod, three connecting rods are welded to the rotating rod, and the tail ends of the connecting rods are provided with molds; according to the device, the first electric push rod, the second electric push rod and the feeding hopper are arranged, a mold is arranged under the feeding hopper, a rotating motor is used for driving the mold to do uniform-speed equal-angle circular motion, feeding, compression and discharging of raw materials are carried out synchronously, the compression efficiency is improved, and the safety of the compression device is improved by arranging the shell outside the outer frame assembly.

Description

TECHNICAL FIELD

[0001] The utility model relates to foamed compacting technical field, specifically to a foamed processing compacting device. BACKGROUND

[0002] EPS board is the brief name of expandable polystyrene board, it can be made into foamed product of different density, different shape, and can produce foamed board material of various different thickness, and is widely used in building, heat preservation, packaging, freezing, daily necessities, industrial casting and other fields, and can also be used for exhibition site, commodity cabinet, advertising sign and toy manufacturing, the principle of foamed processing compacting device is to compress EPS foam into block by compression machine;

[0003] The utility model discloses a foamed processing compacting device with high machining precision, including carousel, through the cooperation of carousel, pivot, first bevel gear, second bevel gear, screw rod, drive horizontal rod to move, and then drive pressing plate to move, realize the adjustment of the thickness of foamed board, be provided with reference line and scale line, can realize accurate adjustment, when the pressing plate moves down, the pressing plate extrudes the inclined plane end of slide rod, and then compacts the foam in the inner chamber of lower mould body, when the pressing plate moves up, the pressing plate drives slide rod, sleeve, connecting rod to move up, and then the other end of connecting rod drives top plate to move up, the top plate moves up and ejects the foamed board compacted in the inner chamber of lower mould body, along with the continuous movement of pressing plate, under the traction of pull rope, slide rod is retracted to the inner chamber of sleeve, and then under the action of gravity, top plate, slide rod, sleeve, connecting rod restore to the original position, the device can easily take out the compacted foamed board, save time and effort, improve work efficiency;

[0004] The above technical scheme drives the horizontal rod to move through the cooperation of the carousel, pivot, first bevel gear, second bevel gear and screw rod, and then drives the pressing plate to move, to realize the adjustment of the thickness of foamed board, but the device is complex in the process of feeding, compression and discharging, cannot be carried out synchronously, has low compression efficiency, and it is inconvenient to collect after discharging, and the device has no protective shell protection measures, and safety is poor. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a prefabricated cabin internal ventilation and heat dissipation device to solve the problem of the foamed processing compacting device with high machining precision disclosed in the authorization announcement No.

[0006] To achieve the above object, the utility model provides the following technical scheme.

[0007] The utility model provides a kind of foam processing compaction device, including outer frame assembly, the outer frame assembly is by shell and shell door of rotation connection, upper inside of the outer frame assembly is equipped with processing cabin, lower from left to right is equipped with storage cabin, power cabin in turn, the processing cabin top is equipped with top plate, the first electric push rod, second electric push rod are sequentially arranged in the clockwise direction in the center position of top plate bottom, and feed hopper is arranged above the first electric push rod, the bottom of the storage cabin is equipped with bottom plate, the center position of the bottom plate is equipped with rotating hole, the rotating hole is equipped with bearing, and the bottom plate is equipped with discharge port below the second electric push rod.

[0008] The bottom surface of the power cabin is provided with a rotary motor, a driving bevel gear is coaxially connected to the output shaft of the rotary motor, a driven bevel gear is provided above the driving bevel gear, a rotating rod is provided above the driven bevel gear, the upper end of the rotating rod penetrates through the inner ring of the bearing, and extends into the processing cabin, three connecting rods are welded and fixed to the outer surface of the upper end of the rotating rod, and a mold is arranged at the end of each connecting rod.

[0009] The rotary motor is fixedly connected to the bottom of the storage cabin by screws. When the rotary motor is connected to the power supply, the output shaft rotates coaxially to drive the driving bevel gear to rotate, the driving bevel gear drives the driven bevel gear to rotate, and the rotating rod welded to the driven bevel gear also rotates. The rotating rod is welded and fixed to the inner ring of the bearing, and the outer ring of the bearing is welded and fixed to the rotating hole. When the rotating rod rotates, it remains stable. The rotating rod rotates by a fixed angle of 120 degrees each time, and stops for a period of time after each rotation before rotating again.

[0010] Preferably, the door is rotatably connected to the shell by a hinge, and an observation window is arranged at the center of the door.

[0011] In the utility model, the door is convenient for replacing the internal components of the compression device and taking out the compressed products from the storage cabin. The observation window is made of high-strength explosion-proof glass, and the observation window is convenient for observing the internal operation of the compression device and the stacking condition of the storage cabin.

[0012] Preferably, the top end of the door is provided with a fixing piece, the fixing piece is welded and fixed to the door, a corresponding fixing hole is arranged at the corresponding position of the shell, a bolt is arranged in the fixing hole, the bolt is inserted into the fixing hole, a handle is arranged at the center of the left end of the door, and the handle is welded and fixed to the door.

[0013] In the utility model, the fixing piece and the bolt are inserted and matched to quickly open the door, and the handle is convenient for opening and closing the door.

[0014] Preferably, three spacers are arranged at the edge of the bottom end of the shell, and the spacers are distributed in a triangular shape.

[0015] The gasket is made of high-strength polyethylene material, and the gasket is arranged to increase the friction between the bottom surface of the compression device and the ground, and the gaskets are distributed in a triangular shape, so that the compression device is placed more stably.

[0016] Preferably, the first electric push rod, the second electric push rod and the feeding funnel are arranged at equal intervals in a ring shape, and the first electric push rod, the second electric push rod and the feeding funnel are respectively located directly above the three molds.

[0017] In the utility model, the angle between the first electric push rod, the second electric push rod and the feeding funnel is 120°, and a mold is arranged directly below, the first electric push rod, the second electric push rod and the feeding funnel are matched with the mold, the feeding, material preparation and discharging of the foam are realized, the feeding funnel is a hollow conical body, and the bottom surface of the feeding funnel extends to the top surface of the mold directly above.

[0018] Preferably, the bottom end of the first electric push rod and the second electric push rod is fixedly connected with the top plate through screws, the top end of the piston rod of the first electric push rod and the second electric push rod is provided with a pressing plate, and the pressing plate is fixedly welded to the top end of the piston rod at the center of the top surface.

[0019] In the utility model, the first electric push rod and the second electric push rod are connected with the top plate through screws, the telescopic rod is convenient to replace in the later period, the pressing plate is matched with the mold, the foam raw material is compressed, the pressing plate is a cylinder, the maximum extension of the bottom surface of the pressing plate does not exceed the bottom surface of the mold, the minimum extension of the bottom surface of the pressing plate is greater than the top surface of the mold, and the pressing plate and the mold are prevented from being scratched during use.

[0020] Preferably, the mold is a hollow cylinder, and the inner cylinder diameter is equal to the pressing plate diameter.

[0021] In the utility model, the outer wall of the pressing plate is tightly attached to the inner wall of the mold, the foam raw material is prevented from being unevenly stressed, and the compression product is poor.

[0022] Preferably, the diameter of the discharge port is greater than the inner cylinder diameter of the mold.

[0023] In the utility model, the large-diameter discharge port is arranged, the foam raw material after compression is prevented from being stuck in the discharge port, and the discharging speed of the compression device is affected.

[0024] Preferably, the inside rear side of the storage cabin is provided with an inclined baffle, the left side of the inclined baffle is provided with a partition plate, and the inclined baffle, the partition plate, the shell and the bottom plate are fixedly connected by welding to form a closed space.

[0025] In the utility model, the inclined baffle is arranged, the compressed foam is conveniently and quickly slid to the front end of the storage cabin, the compressed foam is prevented from being accumulated in one place, and the storage capacity of the storage cabin is affected.

[0026] Compared with the prior art, the utility model has the advantages of:

[0027] 1. The utility model discloses a first electric push rod, a second electric push rod and a feeding hopper are arranged in the clockwise direction at equal intervals, molds are arranged below the feeding hopper, the mold welded on the rotating rod is driven by the rotating motor and the rotating rod to make uniform speed and equal angle circumferential motion, and the feeding, compression and discharging of foam raw materials are realized synchronously, the compression efficiency is improved, the foam finished product is compressed into the storage cabin through the discharging port and the second electric push rod, the shell is arranged outside the outer frame assembly, the compression device is prevented from causing harm to the user, and the safety of the compression device is improved.

[0028] 2. The utility model discloses a quick switch door is realized through the insertion cooperation of fixed hole and bolt, the observation window is set up on the door, and the foam compression progress is observed in real time, the hollow cone body feeding hopper is set up, the spilling of foam raw materials is effectively prevented, and the utilization rate of foam raw materials is improved. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is the whole structure schematic diagram of the utility model;

[0030] Figure 2 It is the door opening state structure schematic diagram of the utility model;

[0031] Figure 3 It is the processing cabin structure schematic diagram of the utility model;

[0032] Figure 4 It is the shell and door structure schematic diagram of the utility model.

[0033] The meaning of each reference numeral in the drawing is as follows:

[0034] 1, outer frame assembly;10, shell;100, door;1000, observation window;101, gasket;102, fixed sheet;1020, fixed hole;103, bolt;104, handle;

[0035] 2, processing cabin;20, feeding hopper;21, top plate;22, first electric push rod;23, second electric push rod;24, pressing plate;25, mold;26, bottom plate;260, rotating hole;261, discharging port;

[0036] 3, power cabin;30, rotating motor;31, driving conical gear;32, driven conical gear;33, rotating rod;330, connecting rod;331, bearing;

[0037] 4, storage cabin;40, inclined baffle;41, isolation plate. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0039] Please refer to Figures 1-4 The embodiment provides a technical scheme:

[0040] A foam processing and compacting device, comprising an outer frame assembly 1, the outer frame assembly 1 is composed of an outer shell 10 and a machine door 100 rotatably connected with the outer shell 10, the machine door 100 is rotatably connected with the outer shell 10 through a hinge, and an observation window 1000 is arranged at the center position of the machine door 100 and is adhesively fixed with the machine door 100.

[0041] In the utility model, the machine door 100 is convenient for replacing the internal accessories of the compression device and convenient for taking out the compression finished product from the storage cabin 4, the observation window 1000 is made of high-strength explosion-proof glass, and the observation window 1000 is convenient for observing the internal operation of the compression device and the stacking condition of the storage cabin 4.

[0042] Further, the machine door 100 is provided with a fixing sheet 102, the fixing sheet 102 is adhesively fixed with the machine door 100, the fixing sheet 102 is provided with a matching fixing hole 1020 at the corresponding position of the outer shell 10, a bolt 103 is matchedly arranged on the fixing hole 1020, the bolt 103 is inserted into the fixing hole 1020, and the machine door 100 is provided with a handle 104 at the center position of the left end, and the handle 104 is adhesively fixed with the machine door 100.

[0043] In the utility model, the fixing sheet 102 and the bolt 103 are inserted and matched to realize quick opening of the machine door 100, and the handle 104 is convenient for opening and closing the machine door 100.

[0044] It is to be noted that the outer shell 10 is provided with three gaskets 101 near the edge at the bottom end, and the gaskets 101 are distributed in a triangular shape.

[0045] In the utility model, the gaskets 101 are made of high-strength polyethylene material, the gaskets 101 are arranged to increase the friction between the bottom surface of the compression device and the ground, and the gaskets 101 are distributed in a triangular shape, so that the compression device is placed more stably.

[0046] Specifically, the outer frame assembly 1 is internally provided with a processing cabin 2 at the top, and a storage cabin 4 and a power cabin 3 from left to right at the bottom, the processing cabin 2 is provided with a top plate 21 at the top, the first electric push rod 22, the second electric push rod 23 and the feeding hopper 20 are sequentially arranged in the clockwise direction at the center position of the bottom of the top plate 21, the first electric push rod 22, the second electric push rod 23 and the feeding hopper 20 are annularly and equidistantly distributed, and the first electric push rod 22, the second electric push rod 23 and the feeding hopper 20 are respectively located directly above the three molds 25,

[0047] In the utility model, the angle between the first electric push rod 22, the second electric push rod 23 and the feeding hopper 20 is 120 DEG, and the mold 25 is arranged below, the feeding, material preparation and discharging of the foam compression are realized through the cooperation of the first electric push rod 22, the second electric push rod 23, the feeding hopper 20 and the mold 25, and the feeding hopper 20 is a hollow conical body, and the bottom surface of the feeding hopper 20 extends to the top surface of the mold 25 directly above.

[0048] Generally, the mold 25 is a hollow cylinder, and the inner cylinder diameter is equal to the diameter of the pressing plate 24, and the mold 25 is closely attached to the bottom plate 26.

[0049] In the utility model, the outer wall of the pressing plate 24 is closely attached to the inner wall of the mold 25, so that the uneven stress of the foam raw material during compression is prevented, and the compression product is good.

[0050] Secondly, the first electric push rod 22 and the second electric push rod 23 are fixedly connected to the top plate 21 through screws at the bottom ends, the piston rods of the first electric push rod 22 and the second electric push rod 23 are provided with the pressing plate 24 at the top ends, and the pressing plate 24 is welded and fixed to the top end of the piston rod at the center of the top surface.

[0051] In the utility model, the first electric push rod 22 and the second electric push rod 23 are connected to the top plate 21 through screws, the telescopic rod is convenient to replace in the later period, the foam raw material is compressed through the cooperation of the pressing plate 24 and the mold 25, the pressing plate 24 is a cylinder, the maximum extension of the bottom surface of the pressing plate 24 does not exceed the bottom surface of the mold 25, the minimum extension of the bottom surface of the pressing plate 24 is greater than the top surface of the mold 25, and the pressing plate 24 and the mold 25 are prevented from being scratched during use of the compression device.

[0052] It is worth mentioning that the bottom of the storage cabin 4 is provided with a bottom plate 26, a rotating hole 260 is formed at the center position of the bottom plate 26, a bearing 331 is arranged in the rotating hole 260, and a discharging port 261 is formed below the second electric push rod 23 of the bottom plate 26, and the diameter of the discharging port 261 is greater than the inner cylinder diameter of the mold 25.

[0053] In the utility model, the large-diameter discharging port 261 is arranged, so that the compressed foam raw material is prevented from being stuck in the discharging port 261, and the discharging speed of the compression device is affected.

[0054] The power cabin 3 bottom surface is provided with a rotating motor 30, the rotating motor 30 output shaft is coaxially connected with a driving bevel gear 31, the driving bevel gear 31 upper side is provided with a driven bevel gear 32, the driven bevel gear 32 upper side is provided with a rotating rod 33, the rotating rod 33 upper end penetrates through the bearing 331 inner ring, extends into the processing cabin 2, the rotating rod 33 upper end outer surface is welded with three connecting rods 330, the connecting rods 330 ends are provided with the molds 25.

[0055] The rotating motor 30 is fixedly connected with the storage cabin 4 bottom through screws, the rotating motor 30 is connected with power supply, the output shaft rotation coaxially drives the driving bevel gear 31 to rotate, the driving bevel gear 31 drives the driven bevel gear 32 to rotate, simultaneously drives the rotating rod 33 welded on the driven bevel gear 32 to rotate, the rotating rod 33 outer wall is welded with the bearing 331 inner ring, the bearing 331 outer ring is welded with the rotating hole 260, so that the rotating rod 33 is kept stable when rotating, and the rotating rod 33 rotates by 120 degrees each time, and stops for a period of time after each rotation and then rotates again.

[0056] Finally, it is to be said that the storage cabin 4 inside rear side is provided with an inclined baffle 40, the left side is provided with a partition plate 41, and the inclined baffle 40, the partition plate 41, the shell 10 and the bottom plate 26 are welded and fixedly connected to form a closed space.

[0057] In the utility model, the inclined baffle 40 is arranged, so that the compressed foam can slide to the front end of the storage cabin 4 quickly, and the compressed foam is prevented from accumulating in one place and affecting the storage capacity of the storage cabin 4.

[0058] In use, the user first rotates the machine door 100 to be connected with the shell 10 through the hinge, fixes the first electric push rod 22 and the second electric push rod 23 to the top plate 21 through screws, welds and fixes the bearing 331 outer ring to the rotating hole 260 inner wall, penetrates the rotating rod 33 bottom end through the bearing 331 inner ring, and welds and fixes the driven bevel gear 32 to the rotating rod 33, fixes the rotating motor 30 to the power cabin 3 bottom surface through screws, welds and fixes the rotating motor 30 output shaft to the driving bevel gear 31, engages the driven bevel gear 32 with the driving bevel gear 31, drips several drops of lubricating liquid at the engagement position, rotates the rotating rod 33, and aligns the mold 25 welded on the rotating rod 33 bottom surface to the discharge port 261 formed in the bottom plate 26.

[0059] When the foam processing compaction device is needed, first pull out the plug 103 from the fixed hole 1020, hold the handle 104, open the door 100, rotate the nearest mold 25 of the discharge port 261, align the bottom end of the mold 25 with the discharge port 261, hold the handle 104 to close the door 100, insert the plug 103 into the fixed hole 1020 to lock the door 100, when the compression device is needed, turn on the power, rotate the motor 30 to start working, the output shaft of the rotating motor 30 drives the mold 25 to rotate at a uniform speed and equal interval, after the mold 25 below the feeding hopper 20 is filled with foam raw materials, under the driving of the rotating rod 33, it rotates clockwise by 120° to reach the first electric push rod 22, the pressing plate 24 at the top of the first electric push rod 22 extends into the mold 25, under the action of pressure, the foam raw materials are compressed into foam products, the pressing plate 24 returns to the original position, the mold 25 continues to rotate by 120° to the second electric push rod 23, under the pressure of the pressing plate 24 on the second electric push rod 23, the foam products enter the storage cabin 4 through the discharge port 261, the pressing plate 24 returns to the original position, the mold 25 continues to rotate to repeat the above process, and the feeding, compression and discharging are synchronized to save time and improve work efficiency;

[0060] When the storage cabin 4 is full of foam products, pull out the plug 103, hold the handle 104 to open the door 100, and transfer the foam products from the storage cabin 4, close the door 100 and insert the plug 103;

[0061] When the compression is completed, turn off the power, wait for the mold 25 to stop rotating, pull out the plug 103, open the door 100, clean the foam raw materials existing in the device out of the compression device, close the door 100 and insert the plug 103.

Claims

1. A foamed processed compacting device comprising an outer frame assembly (1), characterized in that: The outer frame assembly (1) comprises a shell (10) and a machine door (100) rotatably connected with the shell (10), an upper portion of the outer frame assembly (1) is provided with a processing cabin (2), and a lower portion of the outer frame assembly (1) is sequentially provided with a storage cabin (4) and a power cabin (3) from left to right, a top of the processing cabin (2) is provided with a top plate (21), a bottom center of the top plate (21) is sequentially provided with a first electric push rod (22), a second electric push rod (23) and a feeding funnel (20) in a clockwise direction, a bottom of the storage cabin (4) is provided with a bottom plate (26), a center of the bottom plate (26) is provided with a rotating hole (260), the rotating hole (260) is provided with a bearing (331), and the bottom plate (26) is provided with a discharging port (261) below the second electric push rod (23). A bottom surface of the power cabin (3) is provided with a rotating motor (30), an output shaft of the rotating motor (30) is coaxially connected with a driving bevel gear (31), the driving bevel gear (31) is provided with a driven bevel gear (32) above, the driven bevel gear (32) is provided with a rotating rod (33) above, the rotating rod (33) extends into the processing cabin (2) through an inner ring of the bearing (331), and the rotating rod (33) is welded with three connecting rods (330) on an outer surface of an upper end thereof.

2. The foamed processed compacting device of claim 1, wherein: The machine door (100) is rotatably connected with the shell (10) through a hinge, a center of the machine door (100) is provided with an observation window (1000), and the observation window (1000) is adhesively fixed with the machine door (100).

3. The foamed processed compacting device of claim 1, wherein: A top end of the machine door (100) is provided with a fixed sheet (102), the fixed sheet (102) is welded with the machine door (100), corresponding positions of the fixed sheet (102) and the shell (10) are provided with matching fixed holes (1020), the fixed holes (1020) are provided with matching latches (103), the latches (103) are inserted into the fixed holes (1020), and a center of a left end of the machine door (100) is provided with a handle (104), the handle (104) is welded with the machine door (100).

4. The foamed processed compacting apparatus of claim 1, wherein: Three gaskets (101) are arranged near edges of a bottom end of the shell (10), and the gaskets (101) are arranged in a triangular shape.

5. The foamed processed compacting device of claim 1, wherein: The first electric push rod (22), the second electric push rod (23) and the feeding funnel (20) are arranged in a ring shape and at equal intervals, and the first electric push rod (22), the second electric push rod (23) and the feeding funnel (20) are respectively located above the three molds (25).

6. The foamed processed compacting device of claim 1, wherein: Bottom ends of the first electric push rod (22) and the second electric push rod (23) are fixedly connected with the top plate (21) through screws, top ends of piston rods of the first electric push rod (22) and the second electric push rod (23) are respectively provided with a pressing plate (24), and the pressing plate (24) is adhesively fixed with the top end of the piston rod.

7. The foamed processed compacting device of claim 1, wherein: The mold (25) is a hollow cylinder, and an inner cylinder diameter of the mold (25) is equal to a diameter of the pressing plate (24), and the mold (25) is tightly attached with the bottom plate (26).

8. The foamed processed compacting device of claim 1, wherein: The diameter of the discharge port (261) is greater than the diameter of the inner cylinder of the mold (25).

9. The foamed processed compacting device of claim 1, wherein: The inside rear side of the storage cabin (4) is provided with an oblique baffle (40) and a left side is provided with a partition plate (41), and the oblique baffle (40), the partition plate (41), the shell (10) and the bottom plate (26) are welded and fixedly connected to form a closed space.

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