Vulcanization molding and demolding device for composite housed lightning arrester
By designing a vulcanization molding and demolding device for composite jacket surge arresters, the automated entry and exit of surge arresters into and out of the mold was realized, solving the problems of jacket damage and burns caused by manual operation, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423117138.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In the existing vulcanization process of composite jacket surge arresters, manual mold lifting and moving can easily damage the silicone rubber jacket skirt, resulting in high labor intensity, low efficiency, and a risk of burns.
A vulcanization molding and demolding device for composite jacket surge arresters was designed, including a mold moving frame, an upper mold, and a lower mold. The lower mold is driven to rise and fall by a hydraulic cylinder, and the workpiece is supported by the workpiece bracket of the mold moving frame, realizing automated mold entry and demolding operations and reducing manual intervention.
It improved the product qualification rate, reduced the risks and costs of manual operation, increased work efficiency, reduced damage to the silicone rubber outer skirt, and met the needs of large-scale production.
Smart Images

Figure CN223558983U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to composite outer cover lightning arrester production and manufacturing technical field, concretely relates to a kind of composite outer cover lightning arrester vulcanization forming ejection device. BACKGROUND
[0002] The outer cover of composite outer cover lightning arrester is vulcanized and formed, which is a key process in its production process.In the past, the core body was lifted by artificial and directly placed into the cavity of vulcanization mold, and the composite outer cover lightning arrester after vulcanization was lifted out of the mold cavity by artificial, and then the lightning arrester was lifted out of the mold by artificial.The lifting process of this working method is easy to cause damage to the silicon rubber outer cover umbrella skirt, and has high labor intensity and low efficiency, and it is easy to scald and cause personal injury during artificial operation. SUMMARY
[0003] According to the defects of the prior art, the utility model aims to provide a composite outer cover lightning arrester vulcanization forming ejection device, which replaces artificial lifting and moving, and reduces the risk of extrusion and scalding of operators.
[0004] To achieve the above object, the utility model adopts the technical scheme of a composite outer cover lightning arrester vulcanization forming ejection device, which comprises a moving mold frame, the moving mold frame is arranged between the upper mold and the lower mold, the moving mold frame comprises a mounting plate, a fixed frame, a moving frame and a workpiece bracket, the fixed frame is arranged on the lower mold through the mounting plate, the fixed frame is provided with a guide rail, the moving frame is slidably connected to the fixed frame through the guide rail, the workpiece bracket is arranged on the moving frame, the workpiece bracket is used to lift both ends of the workpiece, and the workpiece is moved into the mold and out of the mold by the moving frame.
[0005] Further, the upper mold is fixedly arranged, the lower mold is arranged in a lifting mode, the fixed frame is fixedly installed on the mounting plate, the mounting plate is placed on the mounting platform of the lower mold, the mounting plate is fixedly provided with a guide column, the guide column penetrates through the mounting platform, the mounting plate and the lower mold can be relatively displaced along the guide column, and a moving mold frame limiting base corresponding to the guide column is arranged below the guide column.
[0006] Further, the fixed frame and the moving frame are both rectangular frames, the fixed frame extends along the horizontal direction, extends from the moving frame into-mold station corresponding to the positions of the upper mold and the lower mold to the moving frame out-mold station outside the upper mold and the lower mold, the workpiece bracket is arranged on the opposite two side beams of the moving frame, the flanges at both ends of the workpiece are placed on the workpiece bracket, and the workpiece in the moving frame into-mold station is suspended and arranged in the cavity between the upper mold and the lower mold.
[0007] Further, the workpiece carrier is a semicircular structure, and a positioning notch is arranged on the workpiece carrier, and the positioning notch is used for positioning flanges at two ends of the workpiece.
[0008] Further, positioning holes are arranged on two side beams of the moving frame for mounting the workpiece carrier, and the positioning holes are used for positioning positioning rods at two ends of the workpiece.
[0009] Further, a hydraulic oil cylinder is connected below the lower die, and the lower die is driven to ascend and descend through the hydraulic oil cylinder.
[0010] Further, the guide column is four, and is distributed at four corners of the mounting plate.
[0011] Further, the cavity of the upper die and the lower die is filled with material through an injection machine, the injection machine is arranged above the upper die, and an injection port of the injection machine is communicated to the cavity of the upper die through a material channel of the upper die.
[0012] Further, stop plates are arranged on two ends of the fixed frame along the moving direction of the moving frame.
[0013] Further, the workpiece is a lightning arrester, a lightning arrester core is formed into a lightning arrester outer sleeve through the cavity of the upper die and the lower die, and the number and position of the workpiece carriers on the moving die frame are matched with the cavity of the upper die and the lower die.
[0014] The compound outer sleeve lightning arrester vulcanization forming ejection device can smoothly realize core placement and lightning arrester ejection operation outside the injection vulcanization machine mold, and can replace manual mold lifting and mold moving after use, reduces the possibility of personal injury of an operator, improves product qualification rate, improves work efficiency, reduces labor cost, reduces labor fatigue degree, and realizes mass production supply demand. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a moving die frame structure schematic view of the utility model;
[0016] Figure 2 It is a workpiece and moving die frame matching view;
[0017] Figure 3 It is an upper die and lower die mold closing state schematic view;
[0018] Figure 4 It is an upper die and lower die mold lifting state schematic view;
[0019] Figure 5 It is a workpiece ejection state schematic view;
[0020] In the figure: 1, mounting plate, 2, fixed frame, 3, moving frame, 301 positioning hole, 4, workpiece bracket, 401 positioning notch, 5, guide rail, 6, guide column, 7, upper die, 8, lower die, 9, hydraulic cylinder, 10, mold moving frame limiting base, 11, injection machine, 12, lightning arrester, 1201, flange, 1202, positioning rod, 13, stop board. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below. In the following description, a lot of specific details are set forth in order to fully understand the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0022] Referring to the accompanying Figures 1-5 A kind of composite outer cover lightning arrester vulcanization forming ejection device, for the injection vulcanization forming of lightning arrester rubber outer cover outside lightning arrester core body, including mold moving frame, the mold moving frame is set between upper die 7 and lower die 8, the upper die 7 is fixedly arranged, the lower die 8 is liftable by the hydraulic cylinder 9 of bottom, the mold moving frame includes mounting plate 1, fixed frame 2, moving frame 3 and workpiece bracket 4, the fixed frame 2 is fixedly installed on the mounting plate 1, the mounting plate 1 is placed on the installation platform of the lower die 8, four guide columns 6 are fixed at the four corners of the mounting plate 1, four guide columns 6 pass through the installation platform of the lower die 8, mounting plate 1 and lower die 8 can be relatively displaced along guide column 6, the guide column 6 below is provided with the mold moving frame limiting base 10 corresponding to guide column 6. Mounting plate 1 moves downward with lower die 8, when guide column 6 contacts with mold moving frame limiting base 10, mounting plate 1 separates from lower die 8, mounting plate 1 stops moving, lower die 8 continues to displace downward. The fixed frame 2 is provided with guide rail 5, moving frame 3 is slidably connected on the fixed frame 2 by guide rail 5, the workpiece bracket 4 is arranged on the moving frame 3, and the workpiece bracket 4 is used to lift both ends of lightning arrester 12, and the lightning arrester 12 is driven into die and out of die by moving frame 3.
[0023] Further, the fixed frame 2 and the moving frame 3 are both rectangular frames, the fixed frame 2 extends along the horizontal direction from the moving frame mold-entering station corresponding to the upper mold and the lower mold to the moving frame mold-exiting station outside the upper mold and the lower mold, the workpiece bracket 4 is arranged on the opposite two side beams of the moving frame, the flanges at the two ends of the workpiece are arranged on the workpiece bracket 4, and the workpiece in the mold-entering station of the moving frame is suspended in the cavity between the upper mold 7 and the lower mold 8. The frame structure does not affect the clamping of the upper mold and the lower mold, and the upper mold and the lower mold are both located in the frame. The cavities of the upper mold and the lower mold are both open at the two ends, which does not affect the sliding of the workpiece in and out, and in the clamped state, the flanges at the two ends of the lightning arrester are outside the mold, and the cavity is closed through the flanges at the two ends of the lightning arrester and the external baffle.
[0024] Further, the workpiece bracket 4 is a semicircular structure, and the workpiece bracket 4 is provided with a positioning notch 401 for positioning the flanges at the two ends of the workpiece.
[0025] Further, the two side beams of the moving frame 3 on which the workpiece bracket 4 is installed are provided with positioning holes 301 for positioning the positioning rods 1202 at the two ends of the lightning arrester 12, the positioning rods 1202 at the two ends of the lightning arrester 12 are on the axis of the lightning arrester 12, and the axis of the lightning arrester 12 is positioned through the positioning holes 301 and the positioning rods 1202.
[0026] Further, the fixed frame 2 is respectively provided with a stop plate 13 at the two ends along the moving direction of the moving frame.
[0027] Further, the cavities of the upper mold 7 and the lower mold 8 are injected by an injection machine, the injection machine 11 is arranged above the upper mold 7, and the injection port of the injection machine 11 is communicated to the cavity of the upper mold through the material channel of the upper mold 7.
[0028] The number and position of the workpiece brackets 4 on the moving frame are matched with the cavities of the original mold, in the embodiment, two groups of workpiece brackets 4 are arranged on the moving frame, and two lightning arrester cores can be vulcanized at a time.
[0029] The mold moving frame body of the embodiment is divided into two parts, a fixed frame 2 and a moving frame 3. The fixed frame 2 is placed on the mounting platform for fixing the lower mold 8 through the mounting plate 1. The mounting plate 1 has a total of four guide columns 6 at the four corners, which penetrate the mounting platform and extend downward, so that the fixed frame 2 and the lower mold 8 cannot move relatively in the horizontal direction, and the two planes can only move up and down. Below the four guide columns 6, a mold moving frame limiting base 10 is arranged. When the arrester is vulcanized, the upper and lower molds are opened, and the arrester moves downward in the lower mold 8 due to gravity, the mounting platform moves downward together with the hydraulic oil cylinder 9, the fixed frame 2 also moves downward on the mounting platform, when the four guide columns 6 contact the mold moving frame limiting base 10, the fixed frame 2 will stop moving downward, while the lower mold 8 and the mounting platform continue to move downward with the hydraulic oil cylinder 9, the lower mold 8 is separated from the fixed frame 2, the vulcanized arrester is lifted by the workpiece carrier 4 of the moving frame 3 and remains on the mold moving frame, and the mold opening action is completed. The moving frame 3 is slidably connected with the fixed frame 2 through the guide rail 5, and can move relatively in the horizontal direction. The arrester on the moving frame 3 is manually pulled out, the arrester is moved out of the vulcanization mold area, and the mold moving action can be completed.
[0030] The vulcanized arrester is taken out, the arrester core is fixed on the workpiece carrier 4 of the moving frame 3, the moving frame 3 is manually pushed into the vulcanization mold area, and the moving frame 3 is pushed to the upper side of the lower mold 8. The lower mold 8 and the mounting platform are controlled to move upward, and when the mounting platform reaches the height of the fixed frame 2, the mold moving frame is lifted upward together, and the mold closing action is completed.
[0031] In the embodiment, the material rigidity of the mold moving frame is sufficient to support the weight of the finished arrester product. The inner side stop position of the moving frame should be matched with the arrester mold, otherwise the arrester may be damaged or the mold may be damaged. The arrester mold baffle on the moving frame should be matched with the mold. The lower limit of the moving frame and the lower limit of the lower mold are reasonably matched to complete the mold opening and closing.
[0032] With the device, the core placement and arrester mold opening operation outside the injection vulcanization machine mold can be smoothly realized. Meanwhile, the device is provided with an interface with the mold, and the arrester mold opening action can be realized together with the mold opening action without manual intervention, so that the arrester can be smoothly opened. Since the mold opening speed can be set on the vulcanization machine and matched with the device, the damage of the silicone rubber outer sleeve skirt in the mold opening process can be greatly reduced. The qualified rate and production efficiency of the vulcanization process are improved, and the risk of crushing and scalding of the operator is reduced.
[0033] It should be noted that the parts not described in detail in the utility model are prior art.
[0034] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0035] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0036] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the communication or interaction relationship between two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0037] In the utility model, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0038] It is to be understood that when an element such as a layer, region or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element or intervening elements can be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements present. It will be understood that, although the terms "first", "second", etc. can be used herein to describe various elements, these elements should not be limited by these terms since such terms are only used to distinguish one element from another. The terms "comprises", "comprising", "includes", "including" or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. The terms "a" or "an", as used herein, mean "one or more". The terms "another" and "one or more" as used herein have the same meaning as "at least one". The term "about" means approximately or nearly as understood by one of ordinary skill in the art. The term "coupled" as used herein means the joining of two members directly or indirectly to one another.
[0039] The above embodiments are only the best modes of the present application. Obviously, the present application is not limited to the above embodiments, and can have many variations. All variations that can be directly derived or thought of by those of ordinary skill in the art from the content disclosed in the present application should be considered to be within the scope of the present application.
Claims
1. A composite outer sleeve lightning arrester vulcanization molding demolding device, characterized in that: The utility model provides a mould moving frame, the mould moving frame is arranged between upper die and lower die, the mould moving frame includes mounting plate, fixed frame, moving frame and workpiece bracket, the fixed frame is arranged on the lower die through the mounting plate, and the fixed frame is provided with guide rail, the moving frame is slidably connected on the fixed frame through the guide rail, and the moving frame is provided with the workpiece bracket, and the workpiece bracket is used to lift both ends of workpiece, and workpiece is driven into the mould and comes out of the mould through the moving frame.
2. A composite outer sleeve lightning arrester vulcanization forming ejection device according to claim 1, characterized in that: The upper die is fixedly arranged, the lower die is arranged in a lifting mode, the fixed frame is fixedly installed on the mounting plate, the mounting plate is placed on the mounting platform of the lower die, the mounting plate is fixedly provided with a guide column, the guide column penetrates the mounting platform of the lower die, and the mounting plate and the lower die can be relatively displaced along the guide column, and a mould moving frame limiting base corresponding to the guide column is arranged below the guide column.
3. A composite outer sleeve lightning arrester vulcanization forming ejection device according to claim 2, characterized in that: The fixed frame and the moving frame are both rectangular frames, the fixed frame extends along the horizontal direction, extends from the moving frame die station corresponding to the positions of the upper die and the lower die to the moving frame ejection station outside the upper die and the lower die, the workpiece bracket is arranged on the opposite two side beams of the moving frame, the flanges at both ends of the workpiece are placed on the workpiece bracket, and the workpiece in the die station of the moving frame is suspendedly arranged in the cavity between the upper die and the lower die.
4. The vulcanization molding and demolding device for a composite outer sleeve lightning arrester according to claim 2, characterized in that: The lower die is connected with a hydraulic oil cylinder below, and the lower die is driven to lift by the hydraulic oil cylinder.
5. The vulcanization molding and demolding device for a composite outer sleeve lightning arrester according to claim 2, characterized in that: The guide column is four, and is distributed at the four corners of the mounting plate.
6. A composite outer sleeve surge arrester vulcanization molding ejection device according to claim 1, characterized in that: The workpiece bracket is a semicircular structure, and is provided with a positioning notch, which is used for positioning the flanges at both ends of the workpiece.
7. The vulcanization molding and demolding device for a composite outer sleeve lightning arrester according to claim 1, characterized in that: The two side beams of the moving frame, on which the workpiece bracket is installed, are provided with positioning holes, and the positioning holes are used for positioning the positioning rods at both ends of the workpiece.
8. The vulcanization molding and demolding device for a composite outer sleeve lightning arrester according to claim 1, characterized in that: The cavity of the upper die and the lower die is filled by an injection machine, the injection machine is arranged above the upper die, and the injection port of the injection machine is communicated to the cavity of the upper die through the material channel of the upper die.
9. The vulcanization molding and demolding device for a composite outer sleeve lightning arrester according to claim 1, characterized in that: The fixed frame is provided with stop plates on both ends along the moving direction of the moving frame.
10. The vulcanization molding and demolding device for a composite outer jacket lightning arrester according to any one of claims 1 to 9, characterized in that: The workpiece is a lightning arrester, and the lightning arrester core is formed into a lightning arrester outer sleeve through the cavity of the upper die and the lower die; the number and position of the workpiece bracket on the mould moving frame are matched with the cavity of the upper die and the lower die.