Processing equipment for hollowed-out ultra-microporous cellular board

Abstract

The utility model discloses a skimmed ultra-microporous cellular board processing device, and particularly relates to the cellular board processing field, the skimmed ultra-microporous cellular board processing device comprises a rack, the rack is provided with a positioning mechanism, a gluing mechanism, a glue scraping mechanism and a pressing mechanism, the positioning mechanism is used for clamping and positioning a cellular core material, and the pressing mechanism is used for pressing a thin plate on the cellular core material; the gluing mechanism comprises a first linear driving assembly and a second linear driving assembly, and the first linear driving assembly and the second linear driving assembly are used for driving the gluing end of the gluing mechanism to conduct gluing on the honeycomb-shaped core material along the path. The glue scraping mechanism is installed on one side of the gluing mechanism and can move synchronously with the gluing mechanism. According to the utility model, the glue scraping mechanism is arranged, and the glue is scraped along the gluing path, so that the problem that the quality of a finished product is influenced as air in the micropores escapes into a glue layer to form bubbles due to the fact that the glue overflows into the micropores during pressing is reduced.

Description

Technical Field

[0001] This utility model relates to the field of honeycomb panel processing technology, and more specifically, to a honeycomb panel processing equipment with micro-perforated holes. Background Technology

[0002] Hollowed-out microporous honeycomb panels are a type of building material with a special structure and function. Their design typically includes two thin layers with a honeycomb-shaped core material sandwiched in between. This structure gives the honeycomb panel high strength, low weight, and good thermal and sound insulation properties. "Hollowed-out" refers to the removal of some material or special treatment during the manufacturing process, while "microporous" indicates the presence of very small pores in the panel. These pores provide a degree of air permeability or sound absorption while reducing weight.

[0003] Currently, the production and processing of perforated microporous honeycomb panels requires bonding two thin sheets together with honeycomb core material using adhesive and then pressing them together. Currently, the adhesive bonding process between sheets typically involves applying adhesive to the entire surface of the sheet before pressing. However, when bonding honeycomb core material, the presence of micropores on its surface causes air to be trapped within the adhesive layer during pressing. This trapped air bubbles negatively impact the bonding effect. Therefore, for the pressing process of honeycomb core material, [further details are needed]. Figure 9 The arrows indicate the adhesive application path. Applying adhesive in this way avoids the micropores on the surface of the honeycomb core material, thus preventing air bubbles from entering the adhesive layer during pressing and affecting the bonding effect.

[0004] However, when applying adhesive through this path, the adhesive is fluid and tends to overflow during pressing. This causes the adhesive to continue flowing into the micropores, resulting in air bubbles entering the adhesive layer during pressing and affecting the quality of the finished product. Utility Model Content

[0005] The present invention provides a hollowed-out microporous honeycomb panel processing equipment, which aims to solve the following problem: In the existing glue application method, due to the fluidity of the glue, it is easy for the glue to overflow during the pressing process, causing the glue to continue to flow into the micropores. As a result, after the glue flows into the micropores, air bubbles in the pores will still enter the glue layer during pressing, affecting the quality of the finished product.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a hollowed-out micro-perforated honeycomb panel processing equipment, comprising: a frame, on which a positioning mechanism, a glue application mechanism, a glue scraping mechanism and a pressing mechanism are provided, wherein the positioning mechanism is used to clamp and position the honeycomb core material, and the pressing mechanism is used to press the thin plate onto the honeycomb core material;

[0007] The adhesive application mechanism includes a linear drive assembly one and a linear drive assembly two. The linear drive assembly one and the linear drive assembly two are used to drive the adhesive application end of the adhesive application mechanism to apply adhesive along the path on the honeycomb core material.

[0008] The glue scraping mechanism is installed on one side of the glue application mechanism and can move synchronously with the glue application mechanism. The glue scraping mechanism includes a glue scraper, which includes a scraper block and two side blocks. The scraper block is used to scrape the glue flat, and the side blocks are used to restrict the lateral flow of the glue. Linear drive component one and linear drive component two drive the glue scraper to scrape the glue flat along the path.

[0009] In a preferred embodiment, the adhesive scraping mechanism includes a fixed plate on which a vertical drive assembly is mounted, and an adhesive scraper is mounted at the output end of the vertical drive assembly.

[0010] In a preferred embodiment, the adhesive scraping mechanism further includes a rotating component, which includes a fixed box. The fixed box is fixedly installed at the output end of the vertical drive component one. A drive component two is installed on one side of the fixed box. A vertical shaft is rotatably arranged inside the fixed box. Bevel gears are installed at the output end of the drive component two and the top end of the vertical shaft. The two bevel gears mesh with each other, and the adhesive scraping component is installed at the bottom end of the vertical shaft.

[0011] In a preferred embodiment, the positioning mechanism includes a placement seat mounted on a frame. A drive component is mounted at the bottom of the frame. A winding wheel is mounted at the output end of the drive component. Four pull wires are fixedly mounted on the winding wheel. Each of the four pull wires is connected to a clamp at the end away from the winding wheel. The four clamps are slidably mounted on the frame, and an elastic element is provided between each of the four clamps and the placement seat.

[0012] In a preferred embodiment, the glue application mechanism includes a glue tank, a glue gun is provided on one side of the glue tank, and the linear drive assembly one includes a power component one, which is mounted on the frame, and a lead screw is installed at the output end of the power component one. A movable seat is threadedly connected to the lead screw. The linear drive assembly two includes a power component two, which is mounted on the movable seat. A slide is installed at the output end of the power component two, and the slide is slidably disposed on the movable seat. The fixed plate and the glue tank are both fixedly mounted on the slide.

[0013] In a preferred embodiment, the pressing mechanism includes a horizontal seat, which is fixedly installed on one side of a fixed plate. A second vertical drive assembly is installed on the fixed plate, and a base plate is installed at the output end of the second vertical drive assembly. Several suction cups are installed at the bottom of the base plate.

[0014] The beneficial effects of this utility model are as follows:

[0015] This invention features a glue-scraping mechanism that smooths the applied glue along the application path. This smoothing process reduces the risk of glue overflowing into micropores during pressing, which could cause air to escape from the micropores and form bubbles in the glue layer, thus affecting the quality of the finished product. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 .

[0017] Figure 2 This is a three-dimensional structural diagram of the positioning mechanism of this utility model.

[0018] Figure 3 This is a cross-sectional structural diagram of the positioning mechanism of this utility model.

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 .

[0020] Figure 5 This is a three-dimensional structural diagram of the glue scraping mechanism of this utility model.

[0021] Figure 6 This is a cross-sectional view of the adhesive scraping mechanism of this utility model.

[0022] Figure 7 This is a three-dimensional structural diagram of the adhesive scraper of this utility model.

[0023] Figure 8 This is a three-dimensional structural diagram of the pressing mechanism of this utility model.

[0024] Figure 9 This is a schematic diagram of the adhesive application path of this utility model.

[0025] The attached diagram is labeled as follows: 1. Frame; 2. Positioning mechanism; 21. Placement seat; 22. Drive component one; 23. Winding wheel; 24. Pulling wire; 25. Clamping plate; 26. Elastic component; 3. Glue application mechanism; 31. Glue box; 32. Glue gun; 33. Linear drive assembly one; 331. Power component one; 332. Lead screw; 333. Moving seat; 34. Linear drive assembly two; 341. Power component two; 342. Slide seat; 4. Glue scraping mechanism; 41. Fixing plate; 42. Vertical drive assembly one; 43. Glue scraping component; 431. Scraper block; 432. Side stop block; 44. Rotating assembly; 441. Fixing box; 442. Drive component two; 443. Vertical shaft; 444. Bevel gear; 5. Pressing mechanism; 51. Horizontal seat; 52. Vertical drive assembly two; 53. Base plate; 54. Suction cup. Detailed Implementation

[0026] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0027] Refer to the instruction manual appendix Figures 1 to 9 A hollowed-out micro-perforated honeycomb panel processing equipment includes: a frame 1, on which a positioning mechanism 2, an adhesive application mechanism 3, an adhesive scraping mechanism 4, and a pressing mechanism 5 are provided. The positioning mechanism 2 is used to clamp and position the honeycomb core material, and the pressing mechanism 5 is used to press a thin plate onto the honeycomb core material.

[0028] The glue application mechanism 3 includes a linear drive assembly 33 and a linear drive assembly 34. The linear drive assembly 33 and the linear drive assembly 34 are used to drive the glue application end of the glue application mechanism 3 to apply glue along the path on the honeycomb core material.

[0029] The glue scraping mechanism 4 is installed on one side of the glue application mechanism 3 and can move synchronously with the glue application mechanism 3. The glue scraping mechanism 4 includes a glue scraper 43, which includes a scraper block 431 and two side blocks 432. The scraper block 431 is used to scrape the glue flat, and the side blocks 432 are used to restrict the lateral flow of the glue. The linear drive assembly 1 33 and the linear drive assembly 2 34 drive the glue scraper 43 to scrape the glue flat along the path.

[0030] It should be noted that linear drive assembly 33 is used to drive the glue application mechanism 3 and the glue scraping mechanism 4 to move left and right linearly, while linear drive assembly 34 is used to drive the glue application mechanism 3 and the glue scraping mechanism 4 to move back and forth linearly, such as... Figure 9 As shown, the path involves applying glue along the direction of the arrow and smoothing the glue along the glue path.

[0031] The specific implementation scenario is as follows: First, the honeycomb core material is placed on the frame 1 and clamped and fixed by the positioning mechanism 2. Then, adhesive is applied to the honeycomb core material along a path using linear drive assembly 33, linear drive assembly 34, and adhesive application mechanism 3. By applying adhesive along the path, the micropores on the honeycomb core material are avoided during the application process. After adhesive application, the linear drive assembly 33 and linear drive assembly 34 drive a scraper 431 and two side stops 4... The adhesive scraper 43, composed of 32 parts, smooths the applied adhesive along the adhesive application path. This smoothing process reduces the risk of adhesive overflowing into the micropores during pressing, which could cause air to escape from the micropores and form bubbles, thus affecting the quality of the finished product. The two side blocks 432 restrict the lateral flow of the adhesive, preventing it from flowing into the micropores during scraping. After scraping, the pressing mechanism 5 presses the thin plate onto the honeycomb core material, thus completing the pressing process.

[0032] For details, please refer to the instruction manual appendix. Figure 5 The glue scraping mechanism 4 includes a fixed plate 41, on which a vertical drive assembly 42 is mounted, and a glue scraper 43 is mounted on the output end of the vertical drive assembly 42.

[0033] It should be noted that the vertical drive component 42 is a cylinder, which drives the glue scraper 43 to move vertically in a straight line, so that the two side blocks 432 of the glue scraper 43 can contact the surface of the honeycomb core material, thereby preventing the glue from flowing laterally during glue scraping.

[0034] In the above technical solution, the glue is smoothed out by the glue scraping mechanism 4, but if... Figure 9 The arrow indicates the glue application path. When scraping the glue, it is also necessary to scrape the glue along the application path. Therefore, when scraping the glue at the bend of the application path, the scraper 43 needs to be adjusted in angle. To this end, this utility model proposes a rotating component 44 to adjust the angle of the scraper 43 during the glue application process, so that it can be used to adjust the scraping direction during the glue application process.

[0035] For details, please refer to the instruction manual appendix. Figure 6 The adhesive scraping mechanism 4 also includes a rotating component 44, which includes a fixed box 441. The fixed box 441 is fixedly installed at the output end of the vertical drive component 42. A second drive component 442 is installed on one side of the fixed box 441. A vertical shaft 443 is rotatably arranged inside the fixed box 441. Bevel gears 444 are installed at the output end of the second drive component 442 and the top end of the vertical shaft 443. The two bevel gears 444 mesh with each other, and the adhesive scraping component 43 is installed at the bottom end of the vertical shaft 443.

[0036] It should be noted that the second driving component 442 is a motor. The motor drives one of the bevel gears 444 to rotate, and through the meshing transmission of the two bevel gears 444, the scraper component 43 can be rotated by the vertical shaft 443, making it suitable for scraping operations at bends in the scraping path.

[0037] Further, please refer to the appendix to the instruction manual. Figure 2 and Figure 3 The positioning mechanism 2 includes a placement seat 21, which is mounted on the frame 1. A drive component 22 is mounted on the bottom of the frame 1. A winding wheel 23 is mounted on the output end of the drive component 22. Four pull wires 24 are fixedly mounted on the winding wheel 23. Each of the four pull wires 24 is connected to a clamping plate 25 at the end away from the winding wheel 23. The four clamping plates 25 are slidably mounted on the frame 1, and an elastic element 26 is provided between each of the four clamping plates 25 and the placement seat 21.

[0038] It should be noted that the driving component 22 is a motor and the elastic component 26 is a spring. After the honeycomb core material is placed on the placement seat 21, the driving motor drives the winding wheel 23 to rotate. When the winding wheel 23 rotates, four pull wires 24 can be wound around it. Then, the four pull wires 24 can pull the four clamping plates 25 to move closer together, so that the four clamping plates 25 can clamp and fix the honeycomb core material and compress the spring. After the processing is completed, the driving motor can be reversed, so that the four clamping plates 25 can move away from each other and reset under the action of the spring.

[0039] Further, please refer to the appendix to the instruction manual. Figure 4 The glue application mechanism 3 includes a glue tank 31, a glue gun 32 is provided on one side of the glue tank 31, and a linear drive assembly 33 includes a power component 331, which is mounted on the frame 1. A lead screw 332 is installed at the output end of the power component 331, and a movable seat 333 is threadedly connected to the lead screw 332. The linear drive assembly 34 includes a power component 341, which is mounted on the movable seat 333. A slide 342 is installed at the output end of the power component 341, and the slide 342 is slidably disposed on the movable seat 333. The fixed plate 41 and the glue tank 31 are both fixedly mounted on the slide 342.

[0040] It should be noted that power component 331 is a motor and power component 341 is a cylinder. The motor drives the lead screw 332 to rotate, which is connected to the lead screw 332 through the threaded engagement of the movable seat 333. This causes the movable seat 333 to move linearly left and right, which in turn drives the glue application mechanism 3 and the glue scraping mechanism 4 to move linearly left and right for glue application or scraping. The cylinder drives the slide 342 to move linearly back and forth, which in turn drives the glue application mechanism 3 and the glue scraping mechanism 4 to move linearly back and forth for glue application or scraping.

[0041] Further, please refer to the appendix to the instruction manual. Figure 8 The pressing mechanism 5 includes a horizontal seat 51, which is fixedly installed on one side of the fixed plate 41. A vertical drive assembly 52 is installed on the fixed plate 41. A base plate 53 is installed at the output end of the vertical drive assembly 52. ​​Several suction cups 54 are installed at the bottom of the base plate 53.

[0042] It should be noted that the vertical drive component 2 52 is a cylinder. First, the thin plate is adsorbed by several suction cups 54. Then, the cylinder drives the thin plate to move vertically downward, which can drive the thin plate to move in the direction of the honeycomb core material and press the thin plate onto the honeycomb core material to complete its processing operation.

[0043] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A processing equipment for hollowing out microporous honeycomb panels, characterized in that, include: A frame (1) is provided with a positioning mechanism (2), an adhesive application mechanism (3), an adhesive scraping mechanism (4), and a pressing mechanism (5). The positioning mechanism (2) is used to clamp and position the honeycomb core material, and the pressing mechanism (5) is used to press the thin plate onto the honeycomb core material. The adhesive application mechanism (3) includes a linear drive component one (33) and a linear drive component two (34), which are used to drive the adhesive application end of the adhesive application mechanism (3) to apply adhesive along the path on the honeycomb core material. The glue scraping mechanism (4) is installed on one side of the glue application mechanism (3) and can move synchronously with the glue application mechanism (3). The glue scraping mechanism (4) includes a glue scraper (43), which includes a scraper block (431) and two side blocks (432). The scraper block (431) is used to scrape the glue flat, and the side blocks (432) are used to restrict the lateral flow of the glue. The linear drive assembly one (33) and the linear drive assembly two (34) drive the glue scraper (43) to scrape the glue flat along the path.

2. The equipment for processing microporous honeycomb panels according to claim 1, characterized in that: The glue scraping mechanism (4) includes a fixed plate (41), on which a vertical drive assembly (42) is mounted, and the glue scraper (43) is mounted on the output end of the vertical drive assembly (42).

3. The equipment for processing microporous honeycomb panels according to claim 2, characterized in that: The adhesive scraping mechanism (4) further includes a rotating component (44), which includes a fixed box (441). The fixed box (441) is fixedly installed at the output end of the vertical drive component (42). A drive component (442) is installed on one side of the fixed box (441). A vertical shaft (443) is rotatably arranged inside the fixed box (441). Both the output end of the drive component (442) and the top end of the vertical shaft (443) are equipped with bevel gears (444). The two bevel gears (444) mesh with each other, and the adhesive scraper (43) is installed at the bottom end of the vertical shaft (443).

4. The equipment for processing microporous honeycomb panels according to claim 3, characterized in that: The positioning mechanism (2) includes a placement seat (21), which is mounted on a frame (1). A drive component (22) is mounted on the bottom of the frame (1). A winding wheel (23) is mounted on the output end of the drive component (22). Four pull wires (24) are fixedly arranged on the winding wheel (23). The ends of the four pull wires (24) away from the winding wheel (23) are all connected to clamps (25). The four clamps (25) are slidably arranged on the frame (1), and elastic elements (26) are provided between the four clamps (25) and the placement seat (21).

5. The equipment for processing microporous honeycomb panels according to claim 4, characterized in that: The glue application mechanism (3) includes a glue tank (31), a glue gun (32) is provided on one side of the glue tank (31), and the first linear drive assembly (33) includes a first power component (331), the first power component (331) is mounted on the frame (1), and a lead screw (332) is installed at the output end of the first power component (331). A movable seat (333) is threadedly connected to the lead screw (332). The second linear drive assembly (34) includes a second power component (341), the second power component (341) is mounted on the movable seat (333), and a slide (342) is installed at the output end of the second power component (341). The slide (342) is slidably disposed on the movable seat (333), and both the fixed plate (41) and the glue tank (31) are fixedly mounted on the slide (342).

6. The equipment for processing microporous honeycomb panels according to claim 5, characterized in that: The pressing mechanism (5) includes a horizontal seat (51), which is fixedly installed on one side of a fixed plate (41). A vertical drive assembly (52) is installed on the fixed plate (41). A base plate (53) is installed at the output end of the vertical drive assembly (52). Several suction cups (54) are installed at the bottom of the base plate (53).

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