Pull type folding intelligent track comprehensive detection vehicle
By designing a trailer-mounted folding intelligent rail comprehensive inspection vehicle, the problems of low efficiency, high cost, and limited functionality of existing inspection methods have been solved, realizing multi-functional and efficient rail inspection and improving the applicability and portability of the inspection vehicle.
Patent Information
- Application Number
- CN202423269255.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing track inspection methods suffer from low efficiency, high cost, limited functionality, and inconvenience in transportation. In particular, manual inspection is inefficient, vehicle-mounted inspection is limited by the operating time of the vehicle, and track inspection robots have limited functionality and are not easy to replace.
A towable folding intelligent rail comprehensive inspection vehicle was designed, including a front body, a rear body, a connecting frame, an upper frame, and inspection equipment. It adopts a nitrogen spring and folding rod structure, which enables the inspection vehicle to be flexibly folded or unfolded, supports multi-functional inspection, and can be used in combination with different rail-powered traction vehicles.
It achieves multi-functional and comprehensive high-efficiency testing, improves the applicability and portability of the testing vehicle, simplifies the equipment replacement process, reduces labor costs, and improves testing efficiency.
Smart Images

Figure CN223559677U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to train track technical field especially relates to a kind of towed folding intelligent track comprehensive detection vehicle. BACKGROUND
[0002] With the development of rail transit, the increase of operating mileage, the improvement of vehicle speed, line operation is increasingly busy. As the basis of rail transit operation, track diseases are increasing, and track is difficult to avoid various fault hidden dangers under long-time high-load operation, such as track installation size change, track surface wear and defect, ballast foreign matter, fastener anomaly, track irregularity and other hidden dangers. In order to ensure the long-term normal operation of track, track detection has become an important link in rail transport.
[0003] The existing track detection method generally adopts three kinds, namely manual detection, vehicle-mounted detection and track detection robot. Among them, manual detection can only use rail transit window time, and relies on professional personnel to go online and patrol line. This method can only use short detection time each time, has low efficiency, has high technical requirements for patrol personnel, and needs a large number of professional detection personnel to complete line detection, which has high labor cost. The vehicle-mounted detection vehicle is fast and has high detection efficiency, but the recognition rate is relatively low, and is limited by operating time and other conditions. After detecting the fault, manual on-site review of the fault is needed. The track detection robot is similar to the vehicle-mounted type, but most of the existing track detection robots have single function and can only detect one kind of defect. If other functions need to be detected, the corresponding vehicle needs to be replaced, which is very inconvenient. In addition, the early designed track detection robot is heavy and not conducive to carrying. UTILITY MODEL CONTENT
[0004] Therefore, it is necessary to provide a towed folding intelligent track comprehensive detection vehicle aiming at the deficiencies in the prior art.
[0005] A towed folding intelligent track comprehensive detection vehicle includes a front vehicle body, a rear vehicle body, a connecting frame, an upper frame and a detection device. The front vehicle body and the rear vehicle body are arranged left and right opposite to each other, the connecting frame is located between the front vehicle body and the rear vehicle body, and the two ends of the connecting frame are connected with the front vehicle body and the rear vehicle body respectively, the upper frame is installed at the upper end of the front vehicle body and the rear vehicle body, and the detection device is installed on the upper frame. A rotating buckle is provided on the upper frame, a clamping lock hook is provided on the detection device, and the rotating buckle and the clamping lock hook are hooked with each other to limit and lock the upper frame and the detection device.
[0006] Further, the front vehicle body and the rear vehicle body each comprise a frame, a wheel, a nitrogen spring and an adjustable support rod. The two frames are arranged oppositely, the wheels are arranged on the front and rear ends of the frames respectively, the upper and lower ends of the nitrogen spring are connected with the frame and the upper frame respectively, and the nitrogen spring is elastically stretchable, and the two ends of the adjustable support rod are connected with the frame and the nitrogen spring respectively, and the adjustable support rod is stretchable and adjustable.
[0007] Further, the connecting frame comprises a front connecting rod, a rear connecting rod and a middle connecting rod, one end of the front connecting rod is connected with the frame of the front vehicle body and is rotatable and adjustable, one end of the rear connecting rod is connected with the frame of the rear vehicle body and is rotatable and adjustable, and the other ends of the front connecting rod and the rear connecting rod are connected with the middle connecting rod and are rotatable and adjustable.
[0008] Further, the upper frame is further provided with a lower limit block, and the detection device is correspondingly provided with an upper limit block. The lower limit block is arranged on the edge of the upper frame and extends upward, and the upper end of the lower limit block is further inclined outward, the upper limit block is arranged on the edge of the detection device and extends downward, and the lower end of the upper limit block is further inclined outward. The lower limit block and the upper limit block are further arranged vertically.
[0009] Further, the inner side of the upper end of the nitrogen spring is further provided with a plurality of folding limit blocks, and the bottom of the upper frame is further provided with a plurality of folding pull rods, folding springs and a folding pull handle. A plurality of the folding limit blocks are provided with limit through holes penetrating front and back, the limit through holes are designed in the shape of "8", a plurality of the folding pull rods are sequentially arranged in the limit through holes and the bottom of the upper frame, a plurality of the folding springs are arranged on the folding pull rods, and the folding pull handle is arranged on one end of the plurality of folding pull rods.
[0010] Further, the frame is further provided with a detection battery, and the detection battery is electrically connected with the detection device.
[0011] Further, the front vehicle body and the rear vehicle body each further comprise a baffle, and the two baffles are arranged on the outer side of the nitrogen spring of the front vehicle body and the rear vehicle body respectively. The baffle is further provided with a battery taking and placing opening and a battery compartment cover plate, the battery taking and placing opening is arranged corresponding to the detection battery on the frame, and the battery compartment cover plate covers the battery taking and placing opening.
[0012] Further, the front vehicle body further comprises a towing connection hook, and the towing connection hook is arranged on the outer side of the frame of the front vehicle body.
[0013] Further, the frame of the front vehicle body is further provided with a wheel brake caliper and an encoder, the wheel brake caliper is arranged on the frame and located on the inner side of the wheel, and the encoder is arranged on the front end of the frame.
[0014] Further, the frame is further provided with a plurality of handles, and the handles are respectively arranged on the frame outer sides of the front vehicle body and the rear vehicle body.
[0015] In summary, the beneficial effects of the utility model of a towed folding intelligent track comprehensive detection vehicle lie in that: the track detection vehicle with the combined disassembly structure can replace different detection equipment simply and quickly, and thus can conveniently and efficiently detect the track in a multifunctional and all-around way; the folding vehicle body structure makes the detection vehicle flexible to fold or unfold, and is more convenient for the detection personnel to carry and use; the detection vehicle is designed as a towed structure, and can be combined with different track power traction vehicles, greatly improving the applicability of the detection vehicle; the utility model has strong practicability and strong popularization significance. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 Fig. 1 is a structural schematic view of the utility model of a towed folding intelligent track comprehensive detection vehicle;
[0017] Figure 2 Fig. 2 is an exploded structural schematic view of the utility model of a towed folding intelligent track comprehensive detection vehicle; Figure 1
[0018] Figure 3 Fig. 4 is an exploded structural schematic view of the front vehicle body and the rear vehicle body in the utility model of a towed folding intelligent track comprehensive detection vehicle; Figure 2
[0019] Figure 4 Fig. 6 is an exploded structural schematic view of the connecting frame in the utility model of a towed folding intelligent track comprehensive detection vehicle; Figure 2
[0020] Figure 5 Fig. 8 is an exploded structural schematic view of the upper frame in the utility model of a towed folding intelligent track comprehensive detection vehicle. Figure 2 DETAILED DESCRIPTION In order to make the purpose, technical scheme and advantages of the utility model more clear and explicit, the utility model is further described in detail below by combining with the drawings and examples.
[0021] As
[0022] Figures 1 to 5 As shown, the utility model provides a kind of trailer type folding intelligent track comprehensive detection vehicle 100, it includes front car body 10, rear car body 20, connecting frame 30, upper frame 40 and detection equipment 50.The front car body 10 and rear car body 20 are oppositely arranged left and right, the connecting frame 30 is between front car body 10 and rear car body 20 and its two ends are connected with front car body 10 and rear car body 20 respectively, the upper frame 40 is installed on the upper end of front car body 10 and rear car body 20, and the detection equipment 50 is installed on the upper frame 40.
[0023] The front car body 10 and rear car body 20 all include frame 11, wheel 12, nitrogen spring 13 and adjusting support rod 14.Two groups of frame 11 are oppositely arranged left and right, a plurality of wheel 12 is respectively installed on the front and rear ends of frame 11, the upper and lower ends of nitrogen spring 13 are respectively connected with frame 11 and upper frame 40, and the nitrogen spring 13 can be elastically extended and contracted, and the two ends of adjusting support rod 14 are respectively connected with frame 11 and nitrogen spring 13, and the adjusting support rod 14 can be adjusted by extension and contraction.
[0024] The frame 11 of split type cooperates with the structure of nitrogen spring 13 and adjusting support rod 14, and the folding or unfolding function of the detection vehicle can be easily realized.When it runs on the track, it can be quickly folded to avoid other working vehicles when it encounters other working vehicles.In addition, the detection vehicle can also be folded to reduce the volume when it is moved near the track, so that it is more convenient for transportation and transfer.
[0025] The upper end of nitrogen spring 13 is further provided with a plurality of folding limiting blocks 15, and the bottom of upper frame 40 is further provided with a plurality of folding pull rods 41, folding springs (not shown in the figure) and folding pull handles 42.A plurality of folding limiting blocks 15 are provided with front and rear through limiting through holes (not shown in the figure), the limiting through holes are designed in the shape of "8", a plurality of folding pull rods 41 are sequentially arranged in the limiting through holes and the bottom of upper frame 40, a plurality of folding springs are arranged on the folding pull rods 41, and the folding pull handle 42 is arranged on one end of a plurality of folding pull rods 41.
[0026] When the nitrogen spring 13 is in the contracted state, the detection vehicle is also in the folded state, and at this time, the folded state of the detection vehicle is locked by the mutual limiting between the folding pull rod 41 and the folding limiting block 15.When the folding pull handle 42 is pulled, the folding pull rod 41 will reset from below to above the hole position of the limiting through hole, and at this time, the folding pull rod 41 and the folding limiting block 15 will be unlocked, and the elastic force of the nitrogen spring 13 will expand the front car body 10 and the rear car body 20 on both sides of the upper frame 40, so as to realize the automatic unfolding of the detection vehicle.The locking structure cooperates with the nitrogen spring 13 to make the trolley open conveniently, which can reduce human intervention, and the folding pull rod 41 can make the action flat when the car body is compressed or expanded, and limit the car body from shaking unevenly.
[0027] The front vehicle body 10 further comprises a towing hook 16, which is arranged on the outside of the frame 11 of the front vehicle body 10. The towing hook 16 enables the detection vehicle to be used in combination with different track power traction vehicles, greatly improving the applicability of the detection vehicle. The frame 11 of the front vehicle body 10 is further provided with a wheel brake caliper (not shown in the figure) and an encoder (not shown in the figure). The wheel brake caliper is arranged on the frame 11 and located on the inside of the wheel 12, and the encoder is arranged on the front end of the frame 11. The wheel brake caliper can provide braking force for stopping the detection vehicle, and the detection vehicle can also obtain vehicle speed through the encoder and trigger the detection device 50 through the encoder to obtain stable images.
[0028] The frame 11 is further provided with a plurality of handles 17, which are respectively arranged on the outside of the frame 11 of the front vehicle body 10 and the rear vehicle body 20. The handles 17 are more convenient for lifting, carrying and transferring the detection vehicle. The frame 11 of the front vehicle body 10 is further provided with a vehicle body fixing rod 18, which is rotatably movable and is limited and locked with the side of the frame 11 of the rear vehicle body 20. When the detection vehicle is compressed and folded, the vehicle body fixing rod 18 is rotated clockwise to lock the rear vehicle body 20, which can increase the stability of the vehicle when it is folded.
[0029] The connecting frame 30 comprises a front connecting rod 31, a rear connecting rod 32 and a middle connecting rod 33. One end of the front connecting rod 31 is pivotally connected to the frame 11 of the front vehicle body 10 and can be adjusted in rotation. One end of the rear connecting rod 32 is pivotally connected to the frame 11 of the rear vehicle body 20 and can be adjusted in rotation. The middle connecting rod 33 is pivotally connected to the other end of the front connecting rod 31 and the rear connecting rod 32 and can be adjusted in rotation. The pivotally connected connecting rod structure can be folded in rotation, thereby cooperating with the detection vehicle to change the folded or unfolded state, which not only improves the structural strength of the vehicle body of the detection vehicle, but also facilitates its deformation.
[0030] The upper frame 40 is provided with a rotating buckle 43, and the detection device 50 is correspondingly provided with a clamping hook (not shown in the figure). The rotating buckle 43 and the clamping hook are hooked to each other to limit and lock the upper frame 40 and the detection device 50. The upper frame 40 is further provided with a lower limiting block 44, and the detection device 50 is correspondingly provided with an upper limiting block 51. The lower limiting block 44 is arranged on the edge of the upper frame 40 and extends upward, and the upper end of the lower limiting block 44 is outwardly inclined. The upper limiting block 51 is arranged on the edge of the detection device 50 and extends downward, and the lower end of the upper limiting block 51 is outwardly inclined. The lower limiting block 44 and the upper limiting block 51 are further arranged vertically and offset.
[0031] When the detection device 50 needs to be removed, the rotating buckle 43 is only needed to be moved, so that the detection device 50 can be easily removed. When the detection device 50 is restored, the upper and lower limit blocks 44 are aligned, and the rotating buckle 43 is moved to complete the restoration. The movable buckle has a simple and convenient fixed mounting structure, and the upper and lower limit blocks 44 are staggered, so that the detection device 50 cannot be installed in reverse.
[0032] The detection battery 60 is further arranged on the frame 11 and is electrically connected with the detection device 50. The detection battery 60 independently supplies power to the detection device 50, and can further improve the modularization of the detection vehicle. The front vehicle body 10 and the rear vehicle body 20 further include a baffle 19, and two groups of baffles 19 are arranged on the outer sides of the nitrogen gas springs 13 of the front vehicle body 10 and the rear vehicle body 20. The baffle 19 can prevent sand or rain from splashing on the detection battery 60 on the front and rear vehicle bodies 20 when the detection vehicle moves, and increase the aesthetic appearance of the detection vehicle. The baffle 19 further includes a battery taking and placing opening 191 and a battery compartment cover plate 192. The battery taking and placing opening 191 is arranged corresponding to the detection battery 60 on the frame 11, and the battery compartment cover plate 192 covers the battery taking and placing opening 191. The battery taking and placing opening 191 and the battery compartment cover plate 192 facilitate the disassembly and assembly of the detection battery 60.
[0033] In summary, the beneficial effects of the utility model of a towed folding intelligent track comprehensive detection vehicle 100 are as follows: the track detection vehicle with the combined disassembly structure can be quickly replaced with different detection devices 50, so that the track can be conveniently and efficiently detected in a multifunctional and omnidirectional manner; the folding vehicle body structure makes the detection vehicle flexible and convenient to carry and use; the detection vehicle is designed as a towed structure and can be combined with different track power traction vehicles, greatly improving the applicability of the detection vehicle; the utility model has strong practicability and strong popularization significance.
[0034] The above-described embodiments only express one embodiment of the utility model, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the utility model patent. It should be noted that, for ordinary skilled persons in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims
1. A towable folding intelligent rail comprehensive inspection vehicle, characterized in that: The device includes a front body, a rear body, a connecting frame, an upper frame, and testing equipment. The front body and the rear body are arranged opposite each other. The connecting frame is located between the front body and the rear body, and its two ends are connected to the front body and the rear body respectively. The upper frame is installed on the upper end of the front body and the rear body, and the testing equipment is installed on the upper frame. The upper frame is provided with a rotating buckle, and the testing equipment is provided with a corresponding locking hook. The rotating buckle and the locking hook are connected to each other to limit and lock the upper frame and the testing equipment.
2. The trailer-mounted folding intelligent rail comprehensive inspection vehicle as described in claim 1, characterized in that: Both the front and rear vehicle bodies include a frame, wheels, nitrogen springs, and an adjusting support rod. The two sets of frames are arranged facing each other from left to right. Several wheels are respectively mounted on the front and rear ends of the frames. The upper and lower ends of the nitrogen springs are respectively connected to the frame and the upper frame shaft, and the nitrogen springs are elastically telescopic. The two ends of the adjusting support rods are respectively connected to the frame and the nitrogen spring shaft, and the adjusting support rods are telescopically adjustable.
3. The trailer-mounted folding intelligent rail comprehensive inspection vehicle as described in claim 2, characterized in that: The connecting frame includes a front connecting rod, a rear connecting rod, and a middle connecting rod. One end of the front connecting rod is axially connected to the frame of the front vehicle body and can be rotated and adjusted. One end of the rear connecting rod is axially connected to the frame of the rear vehicle body and can be rotated and adjusted. The middle connecting rod is axially connected to the other ends of both the front and rear connecting rods and can be rotated and adjusted.
4. The trailer-mounted folding intelligent rail comprehensive inspection vehicle as described in claim 1, characterized in that: The upper frame is also provided with a lower limit block, and the detection device is provided with a corresponding upper limit block; the lower limit block is located at the edge of the upper frame and extends upward, and the upper end of the lower limit block is also inclined outward; the upper limit block is located at the edge of the detection device and extends downward, and the lower end of the upper limit block is also inclined outward; the lower limit block and the upper limit block are also vertically offset.
5. The trailer-mounted folding intelligent rail comprehensive inspection vehicle as described in claim 2, characterized in that: The upper inner side of the nitrogen spring is also provided with several folding limiting blocks, and the bottom of the upper frame is also provided with several folding rods, folding springs and folding handles; several folding limiting blocks are provided with limiting through holes that extend from front to back, and the limiting through holes are designed in the shape of "8". Several folding rods are sequentially inserted through the limiting through holes and the bottom of the upper frame, several folding springs are inserted through the folding rods, and the folding handles are installed at one end of several folding rods.
6. The trailer-mounted folding intelligent rail comprehensive inspection vehicle as described in claim 2, characterized in that: The vehicle frame is also equipped with a detection battery, which is electrically connected to the detection equipment.
7. The towable folding intelligent rail comprehensive inspection vehicle as described in claim 6, characterized in that: Both the front and rear vehicle bodies include baffles, with two sets of baffles respectively installed on the outside of the nitrogen springs of the front and rear vehicle bodies; the baffles are also provided with battery access ports and battery compartment covers, the battery access ports are corresponding to the detection batteries on the vehicle frame, and the battery compartment covers are closed on the battery access ports.
8. The trailer-mounted folding intelligent rail comprehensive inspection vehicle as described in claim 2, characterized in that: The front vehicle body also includes a towing hook, which is mounted on the outside of the frame of the front vehicle body.
9. The trailer-mounted folding intelligent rail comprehensive inspection vehicle as described in claim 2, characterized in that: The front vehicle frame is also equipped with wheel brake calipers and encoders. The wheel brake calipers are mounted on the frame and located inside the wheels, and the encoders are mounted at the front end of the frame.
10. The trailer-mounted folding intelligent rail comprehensive inspection vehicle as described in claim 2, characterized in that: The frame is also provided with several handles, which are respectively installed on the outside of the frame of the front and rear vehicle bodies; the side of the frame of the front vehicle body is also provided with a vehicle body fixing rod, which can be movably rotated and locked to the side of the frame of the rear vehicle body.