Quantitative subpackaging mechanism
By designing a quantitative dispensing mechanism and utilizing the automated control of the feeding components, storage hopper, and filling components, the problem of low efficiency in quantitative dispensing of white sugar was solved, achieving efficient automated dispensing and reducing labor intensity.
Patent Information
- Application Number
- CN202520005016.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2035-01-02
AI Technical Summary
The current technology requires manual operation for quantitative packaging of white sugar, which results in low work efficiency and high labor intensity, and cannot meet actual needs.
A quantitative dispensing mechanism was designed, including a feeding component, a storage funnel, and a filling component. The quality of white sugar in the storage funnel is detected by a weighing component, and the opening and closing of the feeding component and the filling component are controlled to achieve automated quantitative dispensing.
The automated quantitative packaging of white sugar has been achieved, which has significantly reduced the labor intensity of staff, improved work efficiency, and met actual needs.
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Figure CN223559879U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing equipment technical field especially quantitative subpackaging mechanism. BACKGROUND
[0002] White sugar is made of sugar cane and sugar beet juice. White sugar is white, clean and sweet. White sugar is one of the main sources of human nutrition, and the body's consumption needs to maintain the heat energy generated by sugar oxidation. About 70% of the energy needed for human activity is provided by sugar. After white sugar production is completed, in order to facilitate the flow of white sugar into the market for sale, it is necessary to quantitatively subpackaging white sugar in packaging bags.
[0003] In related technology, for the quantitative subpackaging of white sugar, a certain amount of white sugar needs to be manually weighed by the staff, and then the weighed white sugar is manually filled into the packaging bag. The above-mentioned manual weighing and subpackaging of white sugar not only has low work efficiency, but also has high labor intensity and is easy to fatigue, which cannot meet the actual demand.
[0004] Therefore, it is urgent to invent a quantitative subpackaging mechanism to solve the above-mentioned problems. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a quantitative subpackaging mechanism to realize the automatic quantitative subpackaging of white sugar, improve work efficiency, reduce labor intensity, and meet the actual demand.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] The quantitative subpackaging mechanism comprises a feeding assembly, a storage hopper and a loading assembly arranged in sequence from top to bottom.
[0008] The feeding assembly can pour white sugar downward into the storage hopper.
[0009] The input end of the loading assembly is in communication with the lower end opening of the storage hopper, the output end of the loading assembly can be sealed and docked with the packaging bag, and the loading assembly is configured to fill the white sugar in the storage hopper into the packaging bag which is docked with the output end of the loading assembly.
[0010] The weighing assembly is used for detecting the mass of the white sugar in the storage hopper, and is in communication connection with the feeding assembly and the loading assembly respectively. The weighing assembly can independently control the opening and closing of the feeding assembly and the loading assembly.
[0011] As an optional solution, the feeding assembly comprises:
[0012] A feeding bin, an upper end of the feeding bin being communicated with an output end of a white sugar production device, a lower end of the feeding bin having an opening, the opening being opposite to an upper end opening of the storage funnel in a vertical direction; and
[0013] A first valve, the first valve being arranged at the opening of the feeding bin, the first valve being in communication connection with the weighing assembly, the first valve being capable of opening or blocking the opening.
[0014] As an optional solution, the feeding assembly further comprises:
[0015] A vibrator, the vibrator being configured to vibrate the feeding bin.
[0016] As an optional solution, a side wall of the feeding bin is provided with an observation window.
[0017] As an optional solution, a caliber of a feeding channel in the feeding bin gradually decreases from top to bottom.
[0018] As an optional solution, a buffer ball is arranged in the storage funnel, the buffer ball being rotatably arranged in a storage space of the storage funnel, the buffer ball being used to impact and block the white sugar fed into the storage space by the feeding assembly.
[0019] As an optional solution, the feeding assembly comprises:
[0020] A feeding pipe, one end of the feeding pipe being in communication with the lower end opening of the storage funnel, the other end of the feeding pipe being capable of extending into a packaging opening of the packaging bag;
[0021] A locking member, the locking member being arranged at an outer periphery of the feeding pipe, the locking member being capable of sealingly sleeving the packaging opening of the packaging bag on the outer periphery of the feeding pipe; and
[0022] A second valve, the second valve being in communication connection with the weighing assembly, the second valve being capable of opening or blocking the feeding pipe.
[0023] As an optional solution, the weighing assembly comprises:
[0024] A weighing member, the weighing member being used to weigh a mass of the white sugar in the storage funnel; and
[0025] A controller, the weighing member, the feeding assembly and the feeding assembly being in communication connection with the controller respectively, the controller being capable of individually controlling opening and closing of the feeding assembly and the feeding assembly.
[0026] As an optional solution, the quantitative sub-packaging mechanism further comprises:
[0027] A transfer assembly is capable of transferring the packaging bag without the white sugar to the output end of the filling assembly and removing the packaging bag filled with the white sugar from the output end of the filling assembly.
[0028] As an option, the transfer assembly comprises:
[0029] A pickup is used for clamping and fixing the packaging bag;
[0030] A first driving element, an output end of the first driving element is connected with the pickup, and the first driving element is capable of driving the pickup to move in a first direction;
[0031] A second driving element, an output end of the second driving element is connected with the first driving element, and the second driving element is capable of driving the first driving element to move in a second direction; and
[0032] A third driving element, an output end of the third driving element is connected with the second driving element, and the third driving element is capable of driving the second driving element to move in a third direction, and the first direction, the second direction and the third direction are perpendicular to each other in space.
[0033] The beneficial effects of the present application are as follows:
[0034] The quantitative sub-packaging mechanism provided by the present application comprises a feeding assembly, a storage hopper and a filling assembly which are sequentially arranged from top to bottom, the input end of the filling assembly is communicated with the lower end opening of the storage hopper, the output end of the filling assembly can be sealingly connected with the packaging bag, a weighing assembly is in communication connection with the feeding assembly and the filling assembly respectively, the weighing assembly detects the mass of the white sugar in the storage hopper, when the feeding assembly feeds the white sugar into the storage hopper, the weighing assembly controls the filling assembly to be closed according to the mass detection information of the white sugar in the storage hopper, as the feeding assembly continuously feeds the white sugar into the storage hopper, the mass of the white sugar in the storage hopper continuously increases until reaching the preset mass, at this time, the weighing assembly controls the feeding assembly to be closed and controls the filling assembly to be opened, so that the filling assembly sealingly connects the packaging bag with the output end of the filling assembly and fills the white sugar with the preset mass in the storage hopper into the packaging bag, thereby realizing the quantitative sub-packaging of the white sugar, the degree of automation is high, the labor intensity of the staff can be greatly reduced, the work efficiency can be greatly improved, and the actual demand can be met. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 is a structural schematic view of the quantitative sub-packaging mechanism provided by the present application.
[0036] In the drawings:
[0037] 100, feeding assembly; 110, feeding bin; 111, observation window; 120, first valve; 130, vibrator;
[0038] 200, storage hopper; 210, buffer ball;
[0039] 300, weighing assembly;
[0040] 400, charging assembly; 410, charging pipe; 420, locking piece; 430, second valve. DETAILED DESCRIPTION
[0041] In order to make the technical problems solved by the utility model, the technical scheme adopted and the technical effects reached more clear, the technical scheme of the utility model will be further explained below in combination with the drawings and through specific embodiments.
[0042] In the description of the utility model, unless there is definite provision and limitation, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through intermediate medium, or the communication inside two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0043] In the utility model, unless there is definite provision and limitation, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "upper" and "upper" of the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "lower", "lower" and "lower" of the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0044] In the description of the embodiment, the terms "upper", "lower", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only used to distinguish in description, and have no special meaning.
[0045] After the production of white sugar is completed, in order to facilitate the white sugar to flow into the market for sale, it is necessary to quantitatively pack the white sugar in the packaging bag. In the related technology, for the quantitative packing of white sugar, a certain mass of white sugar needs to be manually weighed by the staff, and then the weighed white sugar is manually packed into the packaging bag. The above manual weighing and packing of white sugar not only has low work efficiency, but also has high labor intensity and is easy to fatigue, which cannot meet the actual demand.
[0046] In order to solve the above problems, as shown in the background art Figure 1 The quantitative packing mechanism includes a weighing assembly 300 and a feeding assembly 100, a storage hopper 200 and a loading assembly 400 arranged in sequence from top to bottom. The feeding assembly 100 can feed white sugar downward into the storage hopper 200. The input end of the loading assembly 400 is in communication with the lower end opening of the storage hopper 200. The output end of the loading assembly 400 can be sealingly docked with the packaging bag. The loading assembly 400 is configured to pack the white sugar in the storage hopper 200 into the packaging bag which is sealingly docked with the output end of the loading assembly 400. The weighing assembly 300 is used to detect the mass of the white sugar in the storage hopper 200. The weighing assembly 300 is in communication connection with the feeding assembly 100 and the loading assembly 400 respectively. The weighing assembly 300 can separately control the opening and closing of the feeding assembly 100 and the loading assembly 400.
[0047] The quantitative packing mechanism sequentially arranges the feeding assembly 100, the storage hopper 200 and the loading assembly 400 from top to bottom, so that the input end of the loading assembly 400 is in communication with the lower end opening of the storage hopper 200, the output end of the loading assembly 400 can be sealingly docked with the packaging bag, and the weighing assembly 300 in communication connection with the feeding assembly 100 and the loading assembly 400 respectively is arranged. The mass of the white sugar in the storage hopper 200 is detected by the weighing assembly 300. When the feeding assembly 100 feeds the white sugar downward into the storage hopper 200, the weighing assembly 300 controls the loading assembly 400 to close according to the mass detection information of the white sugar in the storage hopper 200. As the feeding assembly 100 continuously feeds the white sugar into the storage hopper 200, the mass of the white sugar in the storage hopper 200 continuously increases until it reaches the preset mass. At this time, the weighing assembly 300 controls the feeding assembly 100 to close and controls the loading assembly 400 to open, so that the loading assembly 400 sealingly docks the packaging bag with the output end of the loading assembly 400, and packs the white sugar of the preset mass in the storage hopper 200 into the packaging bag, to realize the quantitative packing of the white sugar. The degree of automation is high, which not only can greatly reduce the labor intensity of the staff, but also can greatly improve the work efficiency, and meet the actual demand.
[0048] It should be noted that the quantitative dispensing mechanism provided in the embodiment is not only suitable for white sugar, but also suitable for quantitative dispensing of salt, monosodium glutamate, chicken essence or other granular products. The quantitative dispensing product is not specifically limited in the embodiment.
[0049] Specifically, the weighing assembly 300 includes a weighing member and a controller. The weighing member is used to weigh the mass of white sugar in the storage hopper 200. The weighing member, the feeding assembly 100 and the loading assembly 400 are respectively in communication connection with the controller. The controller can separately control the opening and closing of the feeding assembly 100 and the loading assembly 400. In the actual operation process, the weighing member transmits the detection information to the controller in real time. The controller controls the opening and closing of the feeding assembly 100 and the loading assembly 400 in real time according to the detection information, so as to ensure the quantitative dispensing of white sugar. It should be noted that in the embodiment, the weighing member is a weighing scale, and the controller is a single-chip microcomputer system based on PLC. The working principles of the weighing scale and the single-chip microcomputer system based on PLC are both prior art, and will not be described here.
[0050] As an optional solution, the feeding assembly 100 includes a feeding bin 110 and a first valve 120. The upper end of the feeding bin 110 is in communication with the output end of the white sugar production equipment. The lower end of the feeding bin 110 has an opening, and the opening is opposite to the upper end opening of the storage hopper 200 in the upward and downward direction. The first valve 120 is arranged at the opening of the feeding bin 110. The first valve 120 is in communication connection with the controller in the weighing assembly 300. The first valve 120 can open or block the opening. By making the upper end of the feeding bin 110 in communication with the output end of the white sugar production equipment, the white sugar at the processing position of the white sugar production equipment can be quickly transferred to the feeding bin 110. By arranging the first valve 120 at the opening of the lower end of the feeding bin 110, and making the first valve 120 in communication connection with the controller, and making the controller control the first valve 120 to open or block the opening of the lower end of the feeding bin 110, the mass of white sugar fed into the storage hopper 200 can be freely controlled. It should be noted that in the embodiment, the first valve 120 is an electromagnetic valve. The electromagnetic valve has simple structure, convenient disassembly and assembly, sensitive response, good sealing effect and high automation degree.
[0051] In the embodiment, the diameter of the feeding channel in the feeding bin 110 gradually decreases from top to bottom. By making the diameter of the feeding channel in the feeding bin 110 gradually decrease from top to bottom, the large-diameter end of the feeding channel can be connected with the white sugar production equipment, and the small-diameter end of the feeding channel can be used to feed white sugar to the storage hopper 200, so as to provide guidance for the feeding and discharging of white sugar.
[0052] In actual operation, the white sugar accumulated in the feeding bin 110 can block the opening. In order to further improve the feeding effect of the white sugar in the feeding bin 110, the feeding assembly 100 further comprises a vibrator 130, wherein the vibrator 130 is configured to vibrate the feeding bin 110. By vibrating the feeding bin 110 through the vibrator 130, the white sugar blocked at the opening can be shaken off, so as to ensure the smooth feeding of the white sugar along the opening. It should be noted that the specific structure and working principle of the vibrator 130 are both prior art, and will not be described here.
[0053] In addition, the side wall of the feeding bin 110 is provided with an observation window 111. By providing the observation window 111 on the side wall of the feeding bin 110, the staff can easily observe the state of the white sugar in the feeding channel, further ensuring the normal use of the feeding bin 110.
[0054] In an optional embodiment, a buffer ball 210 is arranged in the storage hopper 200, the buffer ball 210 is rotatably installed in the storage space of the storage hopper 200, and the buffer ball 210 is used to impact and block the white sugar fed by the feeding assembly 100 into the storage space. By rotatably installing the buffer ball 210 in the storage space and impacting and blocking the white sugar entering the storage hopper 200 by the buffer ball 210, the white sugar fed by the feeding bin 110 can be prevented from directly impacting the weighing member, thereby improving the protection of the weighing member.
[0055] In some embodiments, the loading assembly 400 comprises a loading pipe 410, a locking piece 420, and a second valve 430, wherein one end of the loading pipe 410 is in communication with the lower end opening of the storage hopper 200, the other end of the loading pipe 410 can extend into the packaging opening of the packaging bag, the locking piece 420 is arranged on the outer periphery of the loading pipe 410, the locking piece 420 can seal the packaging opening of the packaging bag around the outer periphery of the loading pipe 410, the second valve 430 is in communication connection with the controller in the weighing assembly 300, and the second valve 430 can conduct or block the loading pipe 410. By connecting one end of the loading pipe 410 with the opening at the lower end of the storage hopper 200, arranging the locking piece 420 on the outer periphery of the loading pipe 410, and sealing the packaging opening of the packaging bag around the outer periphery of the loading pipe 410 by the locking piece 420 when the other end of the loading pipe 410 extends into the packaging opening of the packaging bag, in combination with the second valve 430 in communication connection with the controller, the controller controls the second valve 430 to conduct or block the loading pipe 410, the white sugar in the storage hopper 200 can be filled into the packaging bag along the loading pipe 410. In addition, since the locking piece 420 seals the packaging opening of the packaging bag around the outer periphery of the loading pipe 410, the leakage of white sugar along the packaging opening during the filling of white sugar into the packaging bag can be avoided, thereby ensuring the filling effect of white sugar in the packaging bag. It should be noted that in this embodiment, the second valve 430 is an electromagnetic valve. The electromagnetic valve has simple structure, convenient disassembly and assembly, sensitive response, and good sealing effect.
[0056] In addition, the specific structure and working principle of the locking piece 420 are both prior art, and will not be described here.
[0057] As an optional solution, the quantitative packaging mechanism further comprises a transfer assembly (not shown in the figure), wherein the transfer assembly is capable of transferring the packaging bag without white sugar to the end of the filling pipe 410 away from the storage hopper 200, and removing the packaging bag filled with white sugar from the end of the filling pipe 410 away from the storage hopper 200.
[0058] Specifically, the transfer assembly comprises a pickup, a first driving piece, a second driving piece, and a third driving piece, wherein the pickup is used to clamp and fix the packaging bag, the output end of the first driving piece is connected with the pickup, the first driving piece is capable of driving the pickup to move in a first direction, the output end of the second driving piece is connected with the first driving piece, the second driving piece is capable of driving the first driving piece to move in a second direction, the output end of the third driving piece is connected with the second driving piece, the third driving piece is capable of driving the second driving piece to move in a third direction, and the first direction, the second direction, and the third direction are perpendicular to each other in space. By connecting the pickup with the output end of the first driving piece, connecting the first driving piece with the output end of the second driving piece, and connecting the second driving piece with the output end of the third driving piece, the first driving piece drives the pickup to move in the first direction, the second driving piece drives the first driving piece to move in the second direction, and the third driving piece drives the second driving piece to move in the third direction, thereby ensuring that the first direction, the second direction, and the third direction are perpendicular to each other in space, achieving the effect that the first driving piece, the second driving piece, and the third driving piece drive the pickup to move arbitrarily in space, and in combination with the clamping and fixing of the packaging bag by the pickup, achieving the effect that the pickup transfers the packaging bag without white sugar to the end of the filling pipe 410 away from the storage hopper 200, and removes the packaging bag filled with white sugar from the end of the filling pipe 410 away from the storage hopper 200.
[0059] It should be noted that in the present embodiment, the pickup is a pneumatic gripper, and the first driving piece, the second driving piece, and the third driving piece are all screw nut structures. The first direction, the second direction, and the third direction are front-back direction, left-right direction, and up-down direction, respectively. In other embodiments, the specific structure of the pickup, the first driving piece, the second driving piece, and the third driving piece can be adjusted according to requirements, as long as the pickup can clamp and fix the packaging bag, and the first driving piece, the second driving piece, and the third driving piece can be driven in the first direction, the second direction, and the third direction, respectively. In addition, in other embodiments, the specific directions of the first direction, the second direction, and the third direction can also be adjusted according to actual requirements, and the present embodiment is not limited in this regard.
[0060] Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and also impossible to exhaust all the implementation modes. Any modification, equivalent replacement and improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application claims.
Claims
1. A dosing mechanism, characterized in that The feeding assembly (100), the storage hopper (200) and the loading assembly (400) are sequentially arranged from top to bottom. The feeding assembly (100) is capable of feeding white sugar downward into the storage hopper (200). The input end of the loading assembly (400) is in communication with the lower end opening of the storage hopper (200), the output end of the loading assembly (400) is capable of being sealingly connected with a packaging bag, and the loading assembly (400) is configured to load the white sugar in the storage hopper (200) into the packaging bag connected with the output end of the loading assembly (400). Furthermore, The weighing assembly (300) is used for detecting the mass of the white sugar in the storage hopper (200), and is communicatively connected with the feeding assembly (100) and the loading assembly (400) respectively, and is capable of separately controlling the opening and closing of the feeding assembly (100) and the loading assembly (400).
2. The metering mechanism according to claim 1, characterized in that The feeding assembly (100) comprises: A feeding bin (110), the upper end of which is in communication with the output end of a white sugar production device, and the lower end of which has an opening, the opening being vertically opposite to the upper end opening of the storage hopper (200); and A first valve (120) arranged at the opening of the feeding bin (110), the first valve (120) being communicatively connected with the weighing assembly (300), and being capable of opening or blocking the opening.
3. The metering mechanism of claim 2, wherein, The feeding assembly (100) further comprises: A vibrator (130) configured to vibrate the feeding bin (110).
4. The metering mechanism of claim 2, wherein An observation window (111) is arranged on the sidewall of the feeding bin (110).
5. The metering mechanism of claim 2, wherein The caliber of the feeding channel in the feeding bin (110) gradually decreases from top to bottom.
6. The metering mechanism of claim 1, wherein A buffer ball (210) is arranged in the storage hopper (200), the buffer ball (210) being rotatably installed in the storage space of the storage hopper (200), and being used for impacting and blocking the white sugar fed into the storage space by the feeding assembly (100).
7. The metering mechanism of claim 1, wherein The loading assembly (400) comprises: A loading pipe (410), one end of which is in communication with the lower end opening of the storage hopper (200), and the other end of which is capable of extending into the packaging opening of the packaging bag; A locking member (420) arranged on the outer periphery of the loading pipe (410), the locking member (420) being capable of sealingly sleeving the packaging opening of the packaging bag on the outer periphery of the loading pipe (410); and A second valve (430) communicatively connected with the weighing assembly (300), the second valve (430) being capable of opening or blocking the loading pipe (410).
8. The metering mechanism of claim 1, wherein, The weighing assembly (300) comprises: A weighing member used for weighing the mass of the white sugar in the storage hopper (200); and A controller, the weighing member, the feeding assembly (100) and the loading assembly (400) are respectively in communication connection with the controller, and the controller can individually control the opening and closing of the feeding assembly (100) and the loading assembly (400).
9. The metering mechanism of claim 1, wherein, The quantitative sub-packaging mechanism further comprises: A transfer assembly, which can transfer the packaging bag without the white sugar to the output end of the loading assembly (400) and remove the packaging bag filled with the white sugar from the output end of the loading assembly (400).
10. The metering mechanism of claim 9, wherein, The transfer assembly comprises: A pickup member for clamping and fixing the packaging bag; A first driving member, an output end of the first driving member is connected with the pickup member, and the first driving member can drive the pickup member to move in a first direction; A second driving member, an output end of the second driving member is connected with the first driving member, and the second driving member can drive the first driving member to move in a second direction; and A third driving member, an output end of the third driving member is connected with the second driving member, and the third driving member can drive the second driving member to move in a third direction, and the first direction, the second direction and the third direction are perpendicular to each other in space.