Wear-resistant groove of scraper reversed loader

By applying a wear-resistant layer and processing bevels on the middle and bottom plates of the scraper conveyor, the problem of severe wear on the grooves and convex grooves is solved, extending the service life and improving production efficiency.

CN223560450UActive Publication Date: 2025-11-18GANSU RONGHE LASER REMFG TECH
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Patent Information

Application Number
CN202423043928.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-18
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The grooves and convex grooves of the scraper conveyor suffer severe wear during use, resulting in a reduced service life and affecting the production efficiency and coal output of the working face.

Method used

Add wear-resistant layers to the middle and bottom plates of the scraper conveyor and process bevels at the joints to achieve a smooth transition and enhance wear resistance.

Benefits of technology

It extends the service life of the convex and concave grooves, reduces coal mining costs, and improves the production efficiency of the working face.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223560450U_ABST
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Abstract

The utility model relates to a wear-resistant groove of a scraper reversed loader. The groove body is composed of a convex groove at two ends, a concave groove and a chute connecting the convex groove and the concave groove, a middle plate is arranged in the middle of the groove body, a bottom plate is arranged at the bottom of the groove body, and the chain drives the scraper blade to pass through the surface of the middle plate and then passes through between the back surface of the middle plate and the surface of the bottom plate through rotation. A middle bottom plate is arranged at the bottom of the chute; a middle plate is arranged in the middle; a rear bottom plate is arranged at the bottom of the groove, and a rear middle plate is arranged in the middle; wear-resistant layers are welded on surface chain channel areas of the front middle plate and the front bottom plate, and wear-resistant layers are welded on surface chain channel areas of the back surface of the rear middle plate and the rear bottom plate. The wear resistance of the middle and bottom plates is enhanced, and the service life of concave and convex grooves of the reversed loader is prolonged. The thicknesses of the middle plate and the bottom plate of the convex groove and the concave groove are increased, and a groove is machined at the joint, so that smooth transition of the scraper is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of mining equipment, and particularly relates to a wear-resistant groove of a scraper transfer machine. BACKGROUND

[0002] The scraper transfer machine is used in the transportation roadway of a high-efficiency and high-yield fully-mechanized coal mining face, and the two ends of the scraper transfer machine are connected with the tail of a conveyor and a belt conveyor respectively, so that the coal transported by the scraper conveyor of the fully-mechanized coal mining face can be lifted from the bottom of the roadway and then transferred to the belt conveyor, and once the scraper transfer machine fails, the continuity of the use of the scraper transfer machine will be affected, and the coal mine production will be greatly influenced.

[0003] The groove and the protruding groove of the scraper transfer machine are important components of the scraper transfer machine, which are used to lift the coal output by the scraper conveyor at a low position to a high position, and then the coal is transported to the belt conveyor through the head of the transfer machine to complete the transportation of the coal, and the middle plate and the bottom plate are key components of the groove and the protruding groove, and since the groove and the protruding groove are at the inflection point of the slope and the straight line transportation, the scraper chain is in close contact with the middle plate and the bottom plate during the operation of the scraper chain, which causes the abrasion of the middle plate and the bottom plate, reduces the service life of the groove and the protruding groove, and directly affects the production efficiency of the coal mining face and the coal production. SUMMARY

[0004] The utility model discloses a wear-resistant groove of a scraper transfer machine which overcomes the defects of the prior art.

[0005] To achieve the above-mentioned purpose, the utility model takes the technical scheme: a wear-resistant groove of a scraper transfer machine, which comprises a groove body, the groove body is composed of a protruding groove and a groove at two ends and a chute connecting them, a middle plate is arranged in the middle of the groove body, and a bottom plate is arranged at the bottom of the groove body, a chain drives a scraper to pass through the surface of the middle plate, and then passes through the back of the middle plate and the surface of the bottom plate through rotation, characterized in that: a front bottom plate is arranged at the bottom of the protruding groove, and a front middle plate is arranged at the middle of the protruding groove; a middle bottom plate is arranged at the bottom of the chute, and a middle middle plate is arranged at the middle of the chute; a rear bottom plate is arranged at the bottom of the groove, and a rear middle plate is arranged at the middle of the groove; the thickness of the front bottom plate and the rear bottom plate is 5-10 mm larger than that of the middle bottom plate; the thickness of the front middle plate and the rear middle plate is 5-10 mm larger than that of the middle middle plate; a wear-resistant layer is welded on the surface chain channel area of the front middle plate and the front bottom plate, and a wear-resistant layer is welded on the back of the rear middle plate and the surface chain channel area of the rear bottom plate.

[0006] The connecting end of the front bottom plate and the middle bottom plate and the connecting end of the rear bottom plate and the middle bottom plate are machined into bevels; the connecting end of the front middle plate and the middle middle plate and the connecting end of the rear middle plate and the middle middle plate are machined into bevels, so that they are smoothly connected.

[0007] The thickness-to-length ratio of the bevel is 1:10-15.

[0008] The wear-resistant layer has a thickness of 3-5mm and a width of 50-100mm.

[0009] The utility model discloses the beneficial effect is: the thickness of the middle plate and the bottom plate of convex slot and recess has been increased, and the groove is processed at the connecting place, guarantees the smooth transition of the scraper. At the same time, the wear-resistant layer is welded on the working surface of the middle plate and the bottom plate of the scraper chain close to the recess and the convex slot, the wear resistance of the middle plate and the bottom plate is enhanced, the service life of the concave and convex groove of the transfer machine is prolonged, the coal mining cost is reduced, and the working face production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0010] Fig. 1 It is the front view of the utility model;

[0011] Fig. 2 It is the plan view of the utility model;

[0012] In the drawing: 1 - convex slot, 11 - front bottom plate, 12 - front middle plate; 2 - chute, 21 - middle bottom plate, 22 - middle middle plate; 3 - recess, 31 - rear bottom plate, 32 - rear middle plate; 4 - groove body, 5 - chain, 6 - scraper; N - wear-resistant layer, P - groove. DETAILED DESCRIPTION

[0013] The principles and characteristics of the utility model are described below in combination with the drawings, and the examples are only used to explain the utility model and not used to limit the scope of the utility model.

[0014] See Figs. 1-2 A wear-resistant groove of a scraper transfer machine, comprising a groove body 4, the groove body 4 is composed of a convex slot 1 and a recess 3 at both ends and a chute 2 connecting them, a middle plate is arranged in the middle of the groove body 4, and a bottom plate is arranged at the bottom, a chain 5 drives a scraper 6 to pass through the surface of the middle plate, and then passes through the space between the back of the middle plate and the surface of the bottom plate through rotation, characterized in that: the bottom of the convex slot 1 is provided with a front bottom plate 11, and the middle is provided with a front middle plate 12; the bottom of the chute 2 is provided with a middle bottom plate 21, and the middle is provided with a middle middle plate 22; the bottom of the recess 3 is provided with a rear bottom plate 31, and the middle is provided with a rear middle plate 32; the thickness of the front bottom plate 11 and the rear bottom plate 31 is 5-10mm greater than the thickness of the middle bottom plate 21; the thickness of the front middle plate 12 and the rear middle plate 32 is 5-10mm greater than the thickness of the middle middle plate 22; the surface chain channel area of the front middle plate 12 and the front bottom plate 11 is welded with a wear-resistant layer N, and the back of the rear middle plate 32 and the surface chain channel area of the rear bottom plate 31 are welded with a wear-resistant layer N.

[0015] The connecting end of the front bottom plate 11 and the middle bottom plate 21, the connecting end of the rear bottom plate 31 and the middle bottom plate 21 is processed into a groove P; the connecting end of the front middle plate 12 and the middle middle plate 22, and the connecting end of the rear middle plate 32 and the middle middle plate 22 is processed into a groove P, so that it is smoothly transitioned.

[0016] The thickness to length ratio of the bevel P is 1:10-15.

[0017] The wear-resistant layer N has a thickness of 3-5 mm and a width of 50-100 mm.

Claims

1. A wear-resistant trough of a scraper reclaimer, comprising a trough body (4) composed of a convex groove (1) and a concave groove (3) at both ends and a chute (2) connecting them, a middle plate arranged in the middle of the trough body (4) and a bottom plate arranged at the bottom of the trough body (4), a chain (5) driving a scraper (6) to pass through the surface of the middle plate, and then pass through the back of the middle plate and the surface of the bottom plate through rotation, characterized in that: The convex groove (1) is provided with a front bottom plate (11) and a front middle plate (12); the chute (2) is provided with a middle bottom plate (21) and a middle middle plate (22); the concave groove (3) is provided with a rear bottom plate (31) and a rear middle plate (32); the thickness of the front bottom plate (11) and the rear bottom plate (31) is 5-10mm larger than that of the middle bottom plate (21); the thickness of the front middle plate (12) and the rear middle plate (32) is 5-10mm larger than that of the middle middle plate (22); the surface chain channel area of the front middle plate (12) and the front bottom plate (11) is coated with a wear-resistant layer (N), and the back of the rear middle plate (32) and the surface chain channel area of the rear bottom plate (31) are coated with a wear-resistant layer (N).

2. A wear trough for an apron transfer as claimed in claim 1, characterised in that: The connecting end of the front bottom plate (11) and the middle bottom plate (21) and the connecting end of the rear bottom plate (31) and the middle bottom plate (21) are processed into a bevel (P); the connecting end of the front middle plate (12) and the middle middle plate (22) and the connecting end of the rear middle plate (32) and the middle middle plate (22) are processed into a bevel (P), so as to smoothly transition.

3. A wear trough for an apron transfer as claimed in claim 2, characterised in that: The thickness-to-length ratio of the bevel (P) is 1:10-15.

4. A wear trough for an apron transfer as claimed in claim 1, characterised in that: The thickness of the wear-resistant layer (N) is 3-5mm, and the width is 50-100mm.