Lead-acid battery pole plate conveying device capable of rectifying deviation
By introducing a correction sensor and drive assembly into the lead-acid battery electrode plate conveying device, the problem of electrode plate conveying misalignment was solved, automated correction was achieved, production efficiency was improved, and safety hazards were reduced.
Patent Information
- Application Number
- CN202423324292.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-31
AI Technical Summary
During the lead-acid battery electrode feeding process, the electrode conveying direction is deviated, causing it to fail to fall accurately onto the next process equipment. In addition, the traditional feeding method relies on a large amount of manual operation, which is inefficient and poses safety hazards.
Design a lead-acid battery electrode plate conveying device that includes a transport frame, a correction structure, and a correction drive assembly. The device uses a correction sensor to detect the position of the electrode plate and the correction drive assembly to adjust the direction of the electrode plate so that it can accurately fall into the next process equipment.
It enables automated electrode plate correction, improves production efficiency, reduces manual operation, and lowers safety risks.
Smart Images

Figure CN223560604U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of battery plate production equipment, in particular to a lead -acid battery plate conveying device that can correct deviation. BACKGROUND
[0002] In the manufacturing process of lead-acid batteries, the feeding of the plates is a critical step. However, during the feeding process of the battery plates, the direction of the plate transmission may deviate, resulting in the battery plates not falling accurately on the equipment of the next process. The traditional feeding method often requires a large amount of manual operation, which is not only inefficient, but also exposes workers to heavy metals, posing a safety hazard. Therefore, developing an automatic and efficient conveying device with a battery plate deviation correction function is of great significance to improve the production efficiency and safety of lead-acid batteries. SUMMARY
[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a lead-acid battery plate conveying device that can correct deviation, which not only has a clear structure and high automation degree, but also has high efficiency.
[0004] To achieve the above-mentioned purposes and other related purposes, the utility model provides the following technical scheme:
[0005] A lead-acid battery plate conveying device that can correct deviation, comprising a transport frame, a transport structure mounted on the transport frame, and a deviation correction structure; the transport structure comprises a plurality of groups of conveying mechanisms arranged along the length direction of the transport frame and a drive unit for driving the conveying mechanisms to move; the deviation correction structure is located approximately in the middle of the transport structure, and the deviation correction structure comprises a plurality of deviation correction mechanisms for correcting the deviation of the battery plates and a deviation correction drive assembly for driving the deviation correction mechanisms to move.
[0006] Further, the two deviation correction mechanisms form a group and abut the two sides of the battery plate along the transport direction respectively; each deviation correction mechanism is connected to a different deviation correction drive assembly.
[0007] Further, the deviation correction drive assembly comprises a sprocket assembly, a mounting bracket, a support rod, and a mounting plate; the two ends of the mounting bracket are mounted on the transport frame; the support rod penetrates the mounting plate and is connected to the mounting bracket at both ends; the sprocket assembly is rotatably mounted on the mounting plate.
[0008] Further, the deviation correction assembly further comprises a deviation correction drive unit and a rotating shaft; the deviation correction mechanism comprises a deviation correction chain; the sprocket assembly comprises a drive sprocket and a driven sprocket; the output end of the deviation correction drive unit is connected to the rotating shaft through a synchronous belt transmission; the drive sprocket is sleeved on the rotating shaft and is connected to the driven sprocket through the deviation correction chain.
[0009] Furthermore, the sprocket assembly also includes a tension wheel; the tension wheel is rotatably mounted on the mounting plate and is used to tension the straightening chain.
[0010] Furthermore, the correction structure also includes a correction sensor, which is located above the correction mechanism and is used to detect the position of the two sides of the battery plate along the transport direction.
[0011] Furthermore, the correction sensor is electrically connected to the correction drive component.
[0012] Furthermore, it also includes a battery plate collection tank, which is located below the transport structure and installed on the transport frame.
[0013] Furthermore, it also includes a front transport structure, which is located at one end of the transport frame near the material receiving direction; the front transport structure includes a frame and a receiving assembly mounted on the frame; the receiving assembly includes a receiving chain for receiving materials and a receiving drive for driving the receiving chain to move.
[0014] As described above, the lead-acid battery electrode plate conveying device with corrective properties of this invention has the following beneficial effects:
[0015] 1. In the lead-acid battery plate conveying device with self-correcting capability of this utility model, a self-correcting structure is designed on the transport frame, so that the battery plates can be automatically corrected during the transport process, which not only has a high degree of automation, but also high production efficiency. Attached Figure Description
[0016] Figure 1 The diagram shown is a structural schematic of a lead-acid battery electrode plate conveying device with corrective properties according to this utility model.
[0017] Figure 2 The diagram shown is a schematic diagram of the correction structure in this utility model.
[0018] Figure 3 The diagram shown is a schematic representation of the internal structure of the correction structure in this invention.
[0019] Figure 4 This is a schematic diagram of the correction structure from another perspective in this utility model.
[0020] Figure 5 The diagram shown is a schematic representation of the front transport structure in this utility model.
[0021] Wherein, 1, transport frame; 2, transport structure; 21, conveying chain; 22, drive unit; 3, deviation rectifying structure; 31, deviation rectifying chain; 32, deviation rectifying drive assembly; 321, sprocket assembly; 3211, drive sprocket; 3212, driven sprocket; 3213, tensioning wheel; 322, mounting bracket; 323, support rod; 324, mounting plate; 325, deviation rectifying drive unit; 326, rotating shaft; 33, deviation rectifying sensor; 4, plate collecting groove; 5, front transport structure; 51, rack; 52, material receiving assembly; 521, material receiving chain; 522, material receiving drive; 5221, material receiving drive unit; 5222, drive roller; 5223, driven roller; 53, rotating assembly; 531, rotating cylinder; telescopic rod 532; 100, battery plate; 1000, a deviation rectifying lead-acid battery plate conveying device. DETAILED DESCRIPTION
[0022] The implementation of the present application will be described by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the specification.
[0023] Please refer to Figure 1 It should be understood that the structures, proportions, sizes, etc. shown in the drawings attached to the specification are only used to understand and read the content disclosed in the specification by those skilled in the art, and are not used to limit the implementation conditions of the present application, so they do not have technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the specification are only for the convenience of clear description, and are not used to limit the scope of the present application. The change or adjustment of the relative relationship, without substantially changing the technical content, is also considered as the implementation scope of the present application.
[0024] Please refer to Figures 1 to 5 The present application provides a deviation rectifying lead-acid battery plate conveying device 1000, which comprises a transport frame 1, a transport structure 2 mounted on the transport frame 1, and a deviation rectifying structure 3.
[0025] Specifically, the transport structure 2 comprises a plurality of conveying mechanisms 21 arranged along the length direction of the transport frame 1 and a drive unit 22 for driving the conveying mechanisms 21 to move; the deviation rectifying structure 3 is located at the middle part of the transport structure 2, and comprises a plurality of deviation rectifying mechanisms 31 for rectifying the battery plate 100 and a deviation rectifying drive assembly 32 for driving the deviation rectifying mechanisms 31 to move.
[0026] The driving conveying mechanism 21 and the deviation rectifying mechanism 31 are substantially in the same horizontal plane and move in the same direction, and are both used for abutting and transporting the battery plate 100, and the movement of the driving conveying mechanism 21 and the deviation rectifying mechanism is driven by respective driving assemblies. Specifically, the driving conveying mechanism 21 adopts a conveying chain. Of course, the embodiment of the utility model is not limited to the conveying mechanism, and in other optional embodiments, the conveying mechanism can also be a belt, a conveyor belt, a synchronous belt or the like. As long as the basic function of the conveying structure 2 is met, the function of the device is not affected.
[0027] The deviation rectifying mechanism 31 is two, and abuts the two sides of the battery plate 100 along the conveying direction; each deviation rectifying mechanism 31 is connected with a different deviation rectifying driving assembly 32. The two deviation rectifying mechanisms 31 are a group, and are driven by different deviation rectifying driving assemblies 32. By driving different deviation rectifying mechanisms 31 by different deviation rectifying driving assemblies 32, the speed of the deviation rectifying mechanism 31 in the same group can be different in the same time period. When the battery plate 100 is conveyed to a group of deviation rectifying mechanisms 31, the deviation of the battery plate 100 is rectified by the speed difference between the two deviation rectifying mechanisms 31.
[0028] In a preferred embodiment, in the two groups of different deviation rectifying mechanisms 31, the two deviation rectifying mechanisms 31 close to each other are connected with the same deviation rectifying driving assembly 32, and one deviation rectifying driving assembly 32 can be omitted in the deviation rectifying structure 3, so that the structure of the device is more compact, and the floor area occupied by the device is reduced.
[0029] Please continue to refer to Figures 2 to 4 The deviation rectifying driving assembly 32 comprises a sprocket assembly 321, a mounting frame 322, a supporting rod 323 and a mounting plate 324.
[0030] The mounting frame 322 is fixedly installed on the conveying frame 1, the supporting rod 323 penetrates through the mounting plate 324 in the length direction of the mounting frame 322 perpendicularly, and both ends of the supporting rod 323 are connected to the mounting frame 322, and the sprocket assembly 321 is rotatably installed on the mounting plate 324.
[0031] Further, the deviation rectifying structure 3 further comprises a deviation rectifying driving unit 325 and a rotating shaft 326, the sprocket assembly 321 comprises a driving sprocket 3211 and a driven sprocket 3212, and specifically, the deviation rectifying mechanism 21 adopts a deviation rectifying chain.
[0032] The output end of the deviation rectifying driving unit 325 is connected with the rotating shaft 326 through a synchronous belt transmission, the driving sprocket 3211 is sleeved on the rotating shaft 326, and the driving sprocket 3211 is in transmission connection with the driven sprocket 3212 through the deviation rectifying chain 31. The rotating shaft 326 and the sprocket assembly 321 are driven by the deviation rectifying driving unit 325, so as to control the movement of the deviation rectifying chain 31.
[0033] Of course, the embodiment of the present application does not limit the deviation correction mechanism, and in other optional embodiments, the deviation correction mechanism can also be a belt, a conveyor belt, or a synchronous belt, etc. As long as the basic functions of the deviation correction mechanism are met, the function of the device is not affected, which will not be repeated here.
[0034] Further, the sprocket assembly 321 further comprises a tension pulley 3212. The tension pulley 3212 is rotatably mounted on the mounting plate 324 and is used to tension the deviation correction chain 31. The design of the tension pulley 3212 effectively avoids the situation that the sprocket assembly 321 and the deviation correction chain 31 are caused to slip and disengage due to long-term use, greatly increasing the service life of the deviation correction structure 3.
[0035] Please refer to Figure 2 , the deviation correction structure 3 further comprises a deviation correction sensor 33, and the deviation correction sensor 33 is located above the deviation correction chain 31.
[0036] Specifically, the deviation correction sensor 33 is in electrical signal connection with the deviation correction driving assembly 32, and is used to detect the positions of the two side edges of the battery plate 100 along the transportation direction.
[0037] In addition, please refer to Figure 2 , the embodiment of the present application further comprises a battery plate collecting groove 4, and the plate collecting groove 4 is located below the transportation structure 2 and is mounted on the transportation frame 1.
[0038] In a preferred embodiment, a deviation-correctable lead-acid battery plate conveying device 1000 further comprises a front transportation structure 5. Specifically, the front transportation structure 5 is arranged at one end of the transportation frame 1 close to the incoming direction, and the front transportation structure 5 comprises a rack 51, a material receiving assembly 52 mounted on the rack 51, and a rotating assembly 53.
[0039] The material receiving assembly 52 comprises a material receiving chain 521 for receiving the battery plate 100 and a material receiving drive 522 for driving the material receiving chain 521 to move, and the material receiving drive 522 comprises a material receiving drive unit 5221, a driving roller 5222, and a driven roller 5223. The output end of the material receiving drive unit 5221 is connected with the driving roller 5222, and the driving roller 5222 drives the driven roller 5223 through the material receiving chain 521. The rotating assembly 53 comprises a rotating cylinder 531, and the telescopic rod 532 of the rotating cylinder 531 is hinged to the rack 51. Through the telescopic movement of the telescopic rod 532, the rack 51 is driven to move. In production, when the transportation structure 2 in the subsequent step has a problem, the rotating cylinder 531 drives the telescopic rod 532 to retract, so that the rack 51 falls, and the battery plate 100 still on the material receiving assembly falls into the plate collecting groove 4, avoiding entering the subsequent transportation structure 2, causing the battery plate 100 to be damaged.
[0040] The implementation principle of the lead-acid battery plate conveying device 1000 capable of correcting deviation is as follows: the battery plate 100 enters the front conveying structure 5 from the incoming direction, the receiving structure on the front conveying structure 5 receives the battery plate 100 and conveys it backward until the battery plate 100 is carried by the conveying structure 2; the battery plate 100 is conveyed on the conveying chain 21 along the length direction of the conveying frame 1, when the deviation correction sensor 33 detects that the battery plate 100 deviates along the conveying direction, the deviation correction sensor 33 sends a signal to the corresponding deviation correction driving assembly 32, so that the moving speed of the deviation correction chain 31 connected with the deviation correction driving assembly 32 is changed, a speed difference is generated between the deviation correction chain 31 and another deviation correction chain 31 in the same group, so that the conveying direction of the battery plate 100 is adjusted, and the battery plate 100 can accurately fall into the subsequent production equipment.
[0041] The above embodiment only illustrates the principle and effect of the utility model, and is not used for limiting the utility model. Any person skilled in the art can modify or change the above embodiment without departing from the spirit and category of the utility model. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the utility model should be covered by the claims of the utility model.
Claims
1. A correctable lead-acid battery plate conveyor apparatus, characterized by, The application relates to a battery plate conveying device, which comprises a conveying frame (1), a conveying structure (2) and a deviation rectifying structure (3) installed on the conveying frame (1); the conveying structure (2) comprises a plurality of groups of conveying mechanisms (21) arranged along the length direction of the conveying frame (1) and drive units (22) for driving the conveying mechanisms (21) to move; the deviation rectifying structure (3) is arranged at the middle part of the conveying structure (2) and comprises a plurality of deviation rectifying mechanisms for rectifying the battery plate (100) and deviation rectifying drive assemblies (32) for driving the deviation rectifying mechanisms to move.
2. A correctable lead-acid battery plate conveying device according to claim 1, characterized in that, The two deviation rectifying mechanisms are arranged in a group and abut against the two sides of the battery plate (100) along the conveying direction; each deviation rectifying mechanism is connected with a different deviation rectifying drive assembly (32).
3. A correctable lead-acid battery plate conveying device according to claim 2, characterized in that, The deviation rectifying drive assembly (32) comprises a chain wheel assembly (321), a mounting frame (322), a supporting rod (323) and a mounting plate (324); the two ends of the mounting frame (322) are installed on the conveying frame (1); the supporting rod (323) penetrates through the mounting plate (324) and is connected with the mounting frame (322) at the two ends; the chain wheel assembly (321) is rotatably installed on the mounting plate (324).
4. A correctable lead-acid battery plate conveying device according to claim 3, characterized in that, The deviation rectifying drive assembly (32) further comprises a deviation rectifying drive unit (325) and a rotating shaft (326); the deviation rectifying mechanism comprises a deviation rectifying chain (31); the chain wheel assembly (321) comprises a driving chain wheel (3211) and a driven chain wheel (3212); the output end of the deviation rectifying drive unit (325) is connected with the rotating shaft (326) through a synchronous belt transmission; the driving chain wheel (3211) is sleeved on the rotating shaft (326) and is connected with the driven chain wheel (3212) through the deviation rectifying chain (31).
5. A correctable lead-acid battery plate conveying device according to claim 4, characterized in that, The chain wheel assembly (321) further comprises a tensioning wheel (3213); the tensioning wheel (3213) is rotatably installed on the mounting plate (324) and is used for tensioning the deviation rectifying chain (31).
6. A correctable lead-acid battery plate conveying device according to claim 1, characterized in that, The deviation rectifying structure (3) further comprises a deviation rectifying sensor (33) arranged above the deviation rectifying mechanism and used for detecting the positions of the two side edges of the battery plate (100) along the conveying direction.
7. A correctable lead-acid battery plate conveying device according to claim 6, characterized in that, The deviation rectifying sensor (33) is electrically connected with the deviation rectifying drive assembly (32).
8. A correctable lead-acid battery plate conveying device according to claim 1, characterized in that, The application further comprises a battery plate collecting groove (4) arranged below the conveying structure (2) and installed on the conveying frame (1).
9. A correctable lead-acid battery plate conveying device according to claim 1, characterized in that, The application further comprises a front conveying structure (5) arranged at one end of the conveying frame (1) close to the incoming direction; the front conveying structure (5) comprises a frame (51) and a material receiving assembly (52) installed on the frame (51); the material receiving assembly (52) comprises a material receiving chain (521) for receiving materials and a material receiving drive (522) for driving the material receiving chain (521) to move.