Blockage-preventing rotary valve for electronic electrode PFA blanking
By designing a rotary valve structure with quick-release components, the problems of cleaning dead spots and complex disassembly of traditional PFA rotary valves have been solved, achieving efficient cleaning and maintenance and improving production efficiency.
Patent Information
- Application Number
- CN202423057339.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Traditional PFA rotary valves have cleaning blind spots and corrosion problems during the cleaning process, and are complicated to disassemble and install, resulting in long production line downtime and affecting production efficiency.
A rotary valve structure including a base, drive motor, support block, feeding bin, rotating shaft, rotating blades, and quick-release cover was designed. The quick-release component design allows users to easily disassemble and install the rotating blades, simplifying the cleaning and maintenance process.
It improved maintenance efficiency and convenience, reduced downtime, maintained the functional integrity of the equipment, and increased production efficiency.
Smart Images

Figure CN223560804U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PFA production and processing technical field, concretely is a kind of electronic pole PFA blanking prevents the rotary valve of material block. BACKGROUND
[0002] In modern industrial production, especially in the fields of semiconductor manufacturing, chemical industry and pharmaceutical industry, there are very high requirements for the corrosion resistance of materials and the purity of fluids. As a kind of thermoplastic plastic with very high chemical stability and thermal stability, PFA (Perfluoroalkoxy) has excellent corrosion resistance and non-adhesion, making it an ideal material for handling corrosive fluids, high-temperature environments and high-purity requirements. PFA plug valves play an important role in these industries due to their unique performance advantages.
[0003] However, the traditional PFA rotary valve is prone to many problems during long-term use, the most important of which is the cleaning work inside the rotary valve. In the cleaning process of traditional rotary valves, clean water is usually directly poured into the interior to assist in cleaning. However, during the cleaning process inside the rotary valve, water is prone to cleaning dead angles, and it can also cause corrosion of the rotary blades. Therefore, most people still clean the rotary blades by disassembling the entire device in the traditional rotary valve cleaning process. However, traditional valve designs often use complex connection structures, such as bolt connections and welding. These connection methods require a lot of time and effort to disassemble and reassemble. Since disassembling and reassembling the valve requires a lot of time, it can cause the production line to be shut down for a longer period of time, thereby reducing production efficiency and affecting the overall use of the device.
[0004] Therefore, a kind of electronic pole PFA blanking prevents the rotary valve of material block is provided to overcome the above-mentioned defects. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of electronic pole PFA blanking prevents the rotary valve of material block to solve the problems raised in the above background.
[0006] To solve the above technical problems, the utility model provides a kind of electronic pole PFA blanking prevents the rotary valve of material block, including base and drive motor, the top surface of base is fixedly installed with support block, the upper of support block is fixedly installed with feeding bin, the side of feeding bin is fixedly installed with retaining sleeve, the inside of feeding bin is installed with rotatable rotating shaft, the outer wall of rotating shaft is fixedly installed with clamping block, the outer wall of rotating shaft is sleeved with rotary blade, the inner wall of rotary blade is equipped with clamping groove, the clamping groove is adapted with clamping block, the inside of retaining sleeve is installed with detachable disassembly cover.
[0007] Further, the dismounting cover is matched with the retaining sleeve, fixed ears are integrally formed at edge positions of the dismounting cover, mounting racks are fixedly installed at edge positions of the retaining sleeve, circular through grooves are formed in the mounting racks and the fixed ears, movable rotating vanes are installed in the circular through grooves, connecting plates are fixedly installed at top portions of the rotating vanes, and reset springs are fixedly installed between bottom surfaces of the connecting plates and top surfaces of the mounting racks.
[0008] Further, the mounting racks and the rotating vanes are two in number and symmetrically arranged.
[0009] Further, the top surface of the feeding bin is fixedly installed with a feeding port, and one side of the feeding bin is fixedly installed with a discharging port.
[0010] Further, the top surface of the base is fixedly installed with a driving motor, one end of the driving motor is drivingly connected with a driving wheel, the outer wall of the part of the rotating shaft extending out of the feeding bin is fixedly installed with a driven wheel, and the outer walls of the driving wheel and the driven wheel are simultaneously sleeved with a transmission belt.
[0011] Further, the bottom surface of the base is inclined from front to back.
[0012] Further, the rotating vanes are tightly attached to the inner wall of the feeding bin.
[0013] Compared with the prior art, the device has the advantages that:
[0014] By setting the parts of the quick release, the user can easily pull the specific part to make the internal key components rise and separate from the fixed position, so that the cleaning, maintenance or replacement work can be quickly completed without difficult disassembly of the shell, the maintenance efficiency and convenience are significantly improved, and the functional integrity of the device is maintained, and the practicability of the device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structural schematic view of the whole device of the utility model;
[0016] Figure 2 It is a structural schematic view of the rear side of the utility model;
[0017] Figure 3 It is a structural schematic view of the inside of the utility model;
[0018] Figure 4 It is Figure 3 an enlarged structural schematic view of position A in the utility model.
[0019] In the figure: 1, base; 2, support block; 3, flange plate; 4, drive motor; 5, drive wheel; 6, transmission belt; 7, driven wheel; 8, rotating shaft; 9, feed inlet; 10, dismounting cover; 11, fixing lug; 12, retaining sleeve; 13, feeding bin; 14, rotating blade; 15, connecting piece; 16, mounting frame; 17, clamping groove; 18, clamping block. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] Embodiment one
[0022] Referring to Figures 1-4 A kind of electronic pole PFA blanking prevents the rotary valve of material plugging, including base 1 and drive motor 4, the top surface of base 1 is fixedly installed with support block 2, support block 2 is fixedly installed with feeding bin 13 above, feeding bin 13 is fixedly installed with retaining sleeve 12 on one side, rotatable rotating shaft 8 is installed in feeding bin 13, clamping block 18 is fixedly installed on the outer wall of rotating shaft 8, rotating blade 14 is sleeved on the outer wall of rotating shaft 8, clamping groove 17 is formed in the inner wall of rotating blade 14, clamping groove 17 is adapted with clamping block 18, detachable dismounting cover 10 is installed in retaining sleeve 12.
[0023] Further, dismounting cover 10 is adapted with retaining sleeve 12, fixed lug 11 is integrally formed at the edge position of dismounting cover 10, mounting frame 16 is fixedly installed at the edge position of retaining sleeve 12, circular through slot is formed in the inside of mounting frame 16 and fixed lug 11, movable rotating blade 14 is installed in the inside of circular through slot, connecting piece 15 is fixedly installed at the top of rotating blade 14, reset spring is fixedly installed between the bottom surface of connecting piece 15 and the top surface of mounting frame 16.
[0024] By setting the dismounting cover 10 and the retaining sleeve 12, and setting the edge position of the dismounting cover 10 integrally formed with the fixing lug 11, the edge position of the retaining sleeve 12 is fixedly installed with the mounting frame 16, and the interiors of the mounting frame 16 and the fixing lug 11 are both provided with a circular through slot, and finally a movable rotating vane 14 is installed in the circular through slot, the top of the rotating vane 14 is fixedly installed with a connecting piece 15, and a return spring is fixedly installed between the bottom surface of the connecting piece 15 and the top surface of the mounting frame 16, so that when the user needs to clean the parts inside the feeding bin 13, the user can pull the connecting piece 15 to rise, the connecting piece 15 will drive the rotating vane 14 to move, so that the rotating vane 14 is separated from the interior of the circular through slot, and the user can easily take out the dismounting cover 10, so as to quickly clean the parts inside the feeding bin 13.
[0025] Further, the top surface of the feeding bin 13 is fixedly installed with a feeding port 9, one side of the feeding bin 13 is fixedly installed with a discharging port, the top surface of the base 1 is fixedly installed with a driving motor 4, one end of the driving motor 4 is drivingly connected with a driving wheel 5, the outer wall of the part of the rotating shaft 8 extending out of the feeding bin 13 is fixedly installed with a driven wheel 7, and the outer walls of the driving wheel 5 and the driven wheel 7 are simultaneously sleeved with a transmission belt 6.
[0026] The feeding port 9 and the discharging port are set to enable the device to smoothly operate, the driving motor 4 is set, the transmission belt 6 is simultaneously sleeved on the outer walls of the driving wheel 5 drivingly connected with the driving motor 4 and the driven wheel 7 fixedly installed on the outer wall of the rotating shaft 8, so that the driving motor 4 can drive the rotating shaft 8 to rotate.
[0027] In addition, the specific number of the mounting frame 16 and the rotating vane 14 is two, and they are symmetrically arranged, the bottom surface of the base 1 is inclined from front to back, and the edge position of the rotating vane 14 is closely attached to the inner wall of the feeding bin 13.
[0028] The bottom surface of the base 1 is inclined from front to back, so that the PFA particles can smoothly flow out of the discharging port after entering the discharging pipe, and the edge position of the rotating vane 14 is closely attached to the inner wall of the feeding bin 13, so that the raw materials entering the feeding port 9 can be fully controlled by the rotating vane 14, and the material overflow phenomenon is not easily caused.
[0029] In addition, the front side of the feeding bin 13 is provided with a flange plate 3, which can help the stable installation of the rotating shaft 8 in the interior of the feeding bin 13
[0030] In the implementation, the rotating vane 14 in the rotary valve is prone to various problems after long time use, and the traditional rotary valve needs to be disassembled to clean or repair the internal parts, which directly affects the use of the device.
[0031] In the utility model, when the rotating vane 14 needs to be cleaned or repaired, the user can directly pull the two connecting plates 15 to make the rotating vane 14 be lifted, and the rotating vane 14 will move out of the circular through slot in the fixed lug 11 after being lifted upward, so that the fixed lug 11 is no longer limited by the rotating vane 14, and the user can easily disassemble the disassembly cover 10.
[0032] After the disassembly cover 10 is disassembled, the user can directly take down the rotating vane 14 as a whole and clean or repair the rotating vane 14, and the user can freely replace the rotating vane 14 without affecting the normal use of the device due to the cooperation of the clamping groove 17 and the clamping block 18.
[0033] By setting various quick-release parts, the user can easily pull a specific part to lift the internal key component and disengage from the fixed position, so that the cleaning, repair or replacement work can be quickly completed without difficult disassembly of the shell, which significantly improves the maintenance efficiency and convenience, and maintains the functional integrity of the device to improve the practicality of the device.
[0034] Working principle: in the process of using the rotary valve, the rotating vane 14 in the rotary valve is prone to various problems after long time use, and the traditional rotary valve needs to be disassembled to clean or repair the internal parts, which directly affects the use of the device.
[0035] In the utility model, when the rotating vane 14 needs to be cleaned or repaired, the user can directly pull the two connecting plates 15 to make the rotating vane 14 be lifted, and the rotating vane 14 will move out of the circular through slot in the fixed lug 11 after being lifted upward, so that the fixed lug 11 is no longer limited by the rotating vane 14, and the user can easily disassemble the disassembly cover 10.
[0036] After the disassembly cover 10 is disassembled, the user can directly take down the rotating vane 14 as a whole and clean or repair the rotating vane 14, and the user can freely replace the rotating vane 14 without affecting the normal use of the device due to the cooperation of the clamping groove 17 and the clamping block 18.
[0037] By setting the parts of each quick release, the user can easily pull a certain part to make the internal key components rise and separate from the fixed position, so as to quickly complete the cleaning, maintenance or replacement work without difficult disassembly of the shell, significantly improve the maintenance efficiency and convenience, while maintaining the functional integrity of the device improves the practicality of the device.
Claims
1. A rotary valve for preventing material blockage during electronic PFA feeding, comprising a base (1) and a drive motor (4), characterized in that, A support block (2) is fixedly installed on the top surface of the base (1). A feeding bin (13) is fixedly installed above the support block (2). A retaining sleeve (12) is fixedly installed on one side of the feeding bin (13). A rotatable shaft (8) is installed inside the feeding bin (13). A locking block (18) is fixedly installed on the outer wall of the shaft (8). A rotating blade (14) is sleeved on the outer wall of the shaft (8). A slot (17) is opened on the inner wall of the rotating blade (14). The slot (17) is adapted to the locking block (18). A removable disassembly cover (10) is installed inside the retaining sleeve (12).
2. The rotary valve for preventing material blockage in electronic PFA feeding as described in claim 1, characterized in that: The disassembly cover (10) is adapted to the retaining sleeve (12). The edge of the disassembly cover (10) is integrally formed with a fixing ear (11). The edge of the retaining sleeve (12) is fixedly installed with a mounting bracket (16). The mounting bracket (16) and the fixing ear (11) are both provided with circular through grooves. A movable rotating blade (14) is installed inside the circular through groove. A connecting piece (15) is fixedly installed on the top of the rotating blade (14). A return spring is fixedly installed between the bottom surface of the connecting piece (15) and the top surface of the mounting bracket (16).
3. The rotary valve for preventing material blockage in electronic PFA feeding as described in claim 2, characterized in that: The specific number of the mounting bracket (16) and the rotating blade (14) is two, and they are both arranged symmetrically.
4. The rotary valve for preventing material blockage in electronic PFA feeding as described in claim 3, characterized in that: A feed inlet (9) is fixedly installed on the top surface of the feeding bin (13), and a discharge outlet is fixedly installed on one side of the feeding bin (13).
5. A rotary valve for preventing material blockage in electronic PFA feeding as described in claim 4, characterized in that: A drive motor (4) is fixedly installed on the top surface of the base (1). One end of the drive motor (4) is connected to a drive wheel (5). A driven wheel (7) is fixedly installed on the outer wall of the part of the rotating shaft (8) that extends out of the feeding bin (13). A transmission belt (6) is simultaneously fitted on the outer wall of the drive wheel (5) and the driven wheel (7).
6. The rotary valve for preventing material blockage in electronic PFA feeding as described in claim 1, characterized in that: The bottom surface of the base (1) is inclined from front to back.
7. The rotary valve for preventing material blockage in electronic PFA feeding as described in claim 1, characterized in that: The edge of the rotating blade (14) is closely attached to the inner wall of the feeding bin (13).