Online stacking equipment based on fluffy cotton carding forming

Abstract

The utility model discloses an on-line stacking device based on fluffy cotton carding forming, which belongs to the technical field of hygienic product processing equipment and comprises a stacking mechanism and a transverse moving mechanism, a stacking bin group is arranged below the stacking mechanism and consists of at least two stacking bins, the transverse moving mechanism is arranged at the top of the stacking bin group, and the stacking bin group is connected with the transverse moving mechanism. The transverse moving mechanism is composed of a transverse moving sliding rail and a transverse moving sliding block which are matched with each other, the two ends of the transverse moving sliding rail are erected at the tops of the stacking bins at the two opposite ends in the stacking bin set, and the transverse moving sliding block is fixedly connected with the stacking mechanism. A carding forming mechanism is arranged on one side of the stacking mechanism, a slitting roller is arranged between the stacking mechanism and the carding forming mechanism, and a rolling cutter is wound on the surface of the slitting roller; according to the utility model, on-line and non-stop operation can be realized in the production and processing process of the fluffy cotton layer, and the production and processing efficiency of the fluffy cotton layer can be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to sanitary product processing equipment technical field, concretely relates to an online stacking equipment based on fluffy cotton carding forming. BACKGROUND

[0002] The absorbent core in sanitary napkin products is usually composed of multiple layers of non-woven fabric and absorbent material. Some absorbent cores have a fluffy cotton layer inside. The fluffy cotton layer can support and fix the water-absorbing resin and improve the flow guiding performance and water-absorbing performance of the absorbent core. The fluffy cotton layer is usually made of cotton fibers as raw materials and processed by a carding machine. The fluffy cotton in the carding machine is interwoven and entangled due to the carding and drawing, forming a fluffy cotton layer with certain structural stability and similar to non-woven fabric. The fluffy cotton layer after processing is wound by a winding machine to obtain a fluffy cotton roll. The fluffy cotton roll is then unwound, cut, and stacked for packaging. Since the production of the fluffy cotton layer and the subsequent cutting and packaging processes need to be carried out on different production lines, the fluffy cotton roll after winding needs to occupy a certain space for storage. The winding and unwinding processes need to frequently disassemble and assemble the fluffy cotton roll, which produces a lot of material heads that need to be recycled and processed, affecting the efficiency of the fluffy cotton layer processing. SUMMARY

[0003] To solve the technical problems in the background art and meet the actual needs, the utility model provides an online stacking equipment based on fluffy cotton carding forming, and the specific technical scheme is as follows:

[0004] An online stacking equipment based on fluffy cotton carding forming includes a stacking mechanism and a transverse movement mechanism. A stacking bin group is arranged below the stacking mechanism. The stacking bin group is composed of at least two stacking bins. The transverse movement mechanism is arranged on the top of the stacking bin group. The transverse movement mechanism is composed of a transverse movement slide rail and a transverse movement slide block that match each other. The transverse movement slide rail is arranged on the top of the stacking bins at opposite ends of the stacking bin group. The transverse movement slide block is fixedly connected with the stacking mechanism.

[0005] As a further technical scheme of the utility model, a carding forming mechanism is arranged on one side of the stacking mechanism. The discharge end of the carding forming mechanism is close to the feeding end of the stacking mechanism.

[0006] As a further technical scheme of the utility model, at least two stacking mechanisms are arranged. A slitting roller is arranged on one side of the feeding end of the stacking mechanism. A rolling cutter is arranged on the surface of the slitting roller.

[0007] As a further technical scheme of the utility model, a material conveying belt is arranged below the slitting roller. The surface of the material conveying belt is in abutment with the cutting edge of the rolling cutter.

[0008] As a further technical scheme of the utility model, the stacking mechanism near the one side of the slitting roller is equipped with a material distribution support above, the material distribution support extends from the discharging end of the slitting roller to the feeding end of the other stacking mechanism, and a plurality of material guiding rollers are arranged in the material distribution support.

[0009] As a further technical scheme of the utility model, the transverse sliding rail comprises the following structure, a servo motor, a ball screw matched with the transverse sliding block is arranged at the output end of the servo motor, and a guide rod penetrating through the transverse sliding block is arranged at the two sides of the ball screw.

[0010] As a further technical scheme of the utility model, the stacking bin group is composed of two stacking bins, the top portions of the two stacking bins are commonly equipped with a supporting sliding rail, and the bottom portion of the stacking mechanism is equipped with a supporting sliding block matched with the supporting sliding rail.

[0011] As a further technical scheme of the utility model, the feeding end side of the stacking mechanism is equipped with a material storage mechanism.

[0012] The utility model has the beneficial effect that:

[0013] The utility model discloses a kind of online stacking equipment based on fluffy cotton carding forming, which comprises a carding forming mechanism, a slitting roller, a stacking mechanism and a stacking bin group.The cotton fiber is processed into fluffy cotton layer by the carding forming mechanism, and then is cut by the slitting roller.The fluffy cotton layer after cutting is stacked in the stacking bin group by the stacking mechanism, to realize the online forming, cutting and stacking of fluffy cotton layer, avoid the fluffy cotton roll formed by winding to occupy too much space and the cumbersome fluffy cotton roll disassembly, installation operation, the stacking mechanism in two stacking bins alternately stacks fluffy cotton layer, so that the production and processing process of fluffy cotton layer can be operated without stopping, which is beneficial to improve the production and processing efficiency of fluffy cotton layer. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a kind of structure schematic diagram of online stacking equipment based on fluffy cotton carding forming.

[0015] Figure 2 It is the left view of the stacking mechanism and transverse mechanism of a kind of online stacking equipment based on fluffy cotton carding forming.

[0016] Figure 3 It is the plan view of the stacking mechanism and transverse mechanism of a kind of online stacking equipment based on fluffy cotton carding forming.

[0017] Figure 4 It is the structure schematic diagram of the transverse mechanism of a kind of online stacking equipment based on fluffy cotton carding forming.

[0018] Figure 5 It is Figure 1 Partial schematic view of A in Fig.

[0019] Among them: 1-stacking mechanism, 11-stacking hopper, 12-support slide rail, 13-support slider, 2-transverse movement mechanism, 21-transverse movement slide rail, 211-servo motor, 212-ball screw, 213-guide rod, 22-transverse movement slider, 3-carding and forming mechanism, 4-slitting roller, 5-material conveyor belt, 6-material distribution bracket, 61-guide roller, 7-material storage mechanism, 8-fluffy cotton layer. Detailed Implementation

[0020] The embodiments of this utility model will be described below with reference to the accompanying drawings and related examples. The embodiments of this utility model are not limited to the following examples, and this utility model relates to relevant necessary components in this technical field, which should be regarded as well-known technology in this technical field and can be known and mastered by those skilled in this technical field.

[0021] like Figures 1-4 As shown, an online stacking device based on fluffy cotton carding and forming includes a stacking mechanism 1 and a transverse movement mechanism 2. A stacking silo group is provided below the stacking mechanism 1. The stacking silo group consists of at least two stacking silos 11. The transverse movement mechanism 2 is located on the top of the stacking silo group. The transverse movement mechanism 2 consists of a transverse slide rail 21 and a transverse slider 22 that are matched with each other. The two ends of the transverse slide rail 21 are mounted on the top of the stacking silos 11 at opposite ends in the stacking silo group. The transverse slider 22 is fixedly connected to the stacking mechanism 1.

[0022] This invention is used for online stacking of a carded and shaped fluffy cotton layer 8. A carding and shaping mechanism 3 is provided on one side of the stacking mechanism 1, with the discharge end of the carding and shaping mechanism 3 close to the feed end of the stacking mechanism 1. The carding and shaping mechanism 3 uses a commonly used nonwoven carding machine. After being opened and broken down into smaller fiber bundles, the clump-like or loose cotton fibers enter the carding machine for carding. During the carding process, the fiber bundles interweave and entangle under the action of carding and stretching, thus forming a network structure composed of cotton fibers. This network structure is the fluffy cotton layer 8. If necessary, it can be further processed by… Hydroentangling and other methods are used to improve the bonding strength between fibers; the structure and principle of the stacking mechanism 1 refer to Chinese Patent: A material cutting and stacking mechanism for the hygiene products industry (Announcement No.: CN216335754U). Based on this patent, the stacking mechanism 1 can stack the fluffy cotton layer 8 in the stacking hopper 11. The bottom of the stacking hopper 11 is provided with a material platform for supporting and accommodating the stacked fluffy cotton layer 8. The principle of the cutting and stacking mechanism for stacking materials in this patent has been clearly disclosed, so the principle of the stacking mechanism 1 of this utility model will not be described in detail.

[0023] After the above structure, it needs to be further explained that the stacking mechanism 1 can be moved horizontally on the top of the stacking bin group through the transverse moving mechanism 2. The transverse moving mechanism 2 can adopt a common linear driver. The transverse moving slider 22 moves along the transverse moving slide rail 21 through the driving of the motor. Since the transverse moving slider 22 is fixedly connected with the stacking mechanism 1 and the transverse moving slide rail 21 is arranged on the top of the stacking bin group, the stacking mechanism 1 can move along the transverse moving slide rail 21 between the tops of different stacking bins 11 in the same stacking bin group. When the fluffy cotton layer 8 is filled in one group of stacking bins 11 through the stacking of the stacking mechanism 1, the fluffy cotton layer 8 is cut by manual or a common cutter structure arranged at the bottom of the stacking mechanism 2. Then, the stacking mechanism 1 is moved to above another stacking bin 11 through the transverse moving mechanism 2 to stack the fluffy cotton layer 8 in the stacking bin 11. Then, the fluffy cotton layer 8 in the first stacking bin 11 is taken out and packaged. The stacking mechanism 1 is moved between different stacking bins 11 through the transverse moving mechanism 2 to circulate and alternately fold and stack the fluffy cotton layer 8.

[0024] After the above structure, it needs to be further explained that the stacking mechanism 1 is provided with the storage mechanism 7 on the feeding end side. The structure and principle of the storage mechanism 7 refer to the Chinese patent: a servo storage mechanism (publication number: CN218369644U). The principle of the servo storage mechanism for storing materials in the continuous material processing process has been disclosed, so the principle of the storage mechanism 7 of the utility model will not be described again. In the utility model, the fluffy cotton layer 8 is formed through the carding forming mechanism 3 and then wound in the storage mechanism 7 before entering the stacking mechanism 1. When the stacking mechanism 1 stacks the fluffy cotton layer 8, only a small amount of fluffy cotton layer 8 is stored in the storage mechanism 7 or the fluffy cotton layer 8 is not stored. When one of the stacking bins 11 is filled with the fluffy cotton layer 8, the stacking mechanism 1 needs to be moved to above another stacking bin 11. At this time, the carding forming mechanism 3 still continuously processes and produces the fluffy cotton layer 8. These fluffy cotton layers 8 can be stored through the storage mechanism 7, so that the carding mechanism does not need to be stopped and the fluffy cotton layer 8 can be continuously processed and produced, thereby realizing non-stop during the processing of the fluffy cotton layer 8 and improving the processing efficiency of the fluffy cotton layer 8.

[0025] As Figure 1 , 5As shown, as one of the preferred embodiments of the utility model, the stacking mechanism 1 is provided with at least two, and the feeding end side of the stacking mechanism 1 is provided with a slitting roller 4, the surface of the slitting roller 4 is provided with a rolling cutter, the lower side of the slitting roller 4 is provided with a material conveying belt 5, and the surface of the material conveying belt 5 is in abutment with the cutting edge of the rolling cutter; the lower side of each stacking mechanism 1 is provided with a stacking bin group and a transverse moving mechanism 2, and the stacking mechanism 1 and the slitting roller 4 are provided with a material storage mechanism 7, the surface of the slitting roller 4 is provided with at least one rolling cutter, and the material conveying belt 5 is driven by a motor to rotate, so that the fluffy cotton layer 8 on the surface of the belt is conveyed to the slitting roller 4.

[0026] After the above structure, it is necessary to point out that the fluffy cotton layer 8 is conveyed to the slitting roller 4 by the material conveying belt 5 after leaving the carding forming mechanism 3, the cutting edge of the rolling cutter is in abutment with the belt on the surface of the material conveying belt 5, the material conveying belt 5 is provided with a supporting roller at the position where the belt is in abutment with the rolling cutter, so as to provide supporting force for the belt, and the rolling cutter and the material conveying belt 5 rotate in opposite directions, the rolling cutter cuts the fluffy cotton layer 8 on the surface of the belt into at least two parts through the cutting edge, each fluffy cotton layer 8 is wound in the material storage mechanism 7 respectively, and then is stacked by each stacking mechanism 1, the fluffy cotton layer 8 does not need to be wound after being cut in the utility model, and is directly stacked by the stacking mechanism 1, so that the fluffy cotton layer 8 can be stacked on line, the fluffy cotton roll after winding can be avoided to occupy too much space, and the processing efficiency of the fluffy cotton layer 8 is also improved.

[0027] Further, as shown in the drawings, Figure 1 The upper side of the stacking mechanism 1 close to the slitting roller 4 is provided with a material distribution support 6, the material distribution support 6 extends from the discharging end of the slitting roller 4 to the feeding end of the other stacking mechanism 1, and a plurality of material guide rollers 61 are arranged in the material distribution support 6; in order to optimize the occupied space of the fluffy cotton layer 8 processing line, the mechanisms in the production line are usually arranged in a straight line, and a plurality of stacking mechanisms 1 are arranged in sequence away from the carding forming mechanism 3, the fluffy cotton layer 8 after being cut by the slitting roller 4 can bypass the first stacking mechanism 1 through the material distribution support 6, and is guided to the stacking mechanism 1 away from the carding forming mechanism 3 through the plurality of material guide rollers 61 to be stacked, so that the mechanisms in the production line can be arranged in a straight line.

[0028] As shown in the drawings, Figure 4As one of the preferred embodiments of the utility model, the horizontal moving slide rail 21 comprises the following structure, the servo motor 211, the output end of the servo motor 211 is equipped with the ball screw 212 matched with the horizontal moving slide block 22, the ball screw 212 both sides are equipped with the guide rod 213 penetrating the horizontal moving slide block 22;Horizontal moving slide block 22 inside penetrates the screw hole matched with ball screw 212, through servo motor 211 drive ball screw 212 rotation and make horizontal moving slide block 22 along ball screw 212 moves, thereby drive the stacking mechanism 1 along horizontal movement, guide rod 213 can avoid horizontal moving slide block 22 rotation, thereby smoothly along ball screw 212 moves, improve the stability in the movement of stacking mechanism 1.

[0029] As Figure 1 As one of the preferred embodiments of the utility model, the stacking bin group is composed of two stacking bins 11, and the two stacking bins 11 form a group of stacking bin groups. The stacking mechanism 1 can alternately stack the fluffy cotton layer 8 in the two stacking bins 11, so that the production and processing process of the fluffy cotton layer 8 can be operated without stopping. The top of the two stacking bins 11 is provided with a supporting slide rail 12, and the bottom of the stacking mechanism 1 is provided with a supporting slide block 13 matched with the supporting slide rail 12. The supporting slide rail 12 and the supporting slide block 13 can provide supporting force for the stacking mechanism 1 during horizontal movement, avoid the inclination of the stacking mechanism 1, and enable the stacking mechanism 1 to move smoothly.

[0030] In summary, after the cotton fibers are processed into the fluffy cotton layer 8 by the carding forming mechanism 3, the fluffy cotton layer 8 is cut by the cutting roller 4, and then the cut fluffy cotton layer 8 is stacked in the stacking bin group by the stacking mechanism 1. The online forming, cutting and stacking of the fluffy cotton layer 8 are realized, the fluffy cotton roll formed by winding occupies too much space and the fluffy cotton roll disassembly and installation operation is complicated, the stacking mechanism 1 alternately stacks the fluffy cotton layer 8 in the two stacking bins 11, so that the production and processing process of the fluffy cotton layer 8 can be operated without stopping, and the production and processing efficiency of the fluffy cotton layer 8 is improved.

[0031] The above is only the preferred embodiment of the utility model, it should be pointed out that, for the ordinary skilled person in the art, without departing from the principle of the utility model, can make a number of improvements and refinements, these improvements and refinements also should be regarded as the protection scope of the utility model.

Claims

1. An on-line stacking apparatus based on the carding of fluffy cotton, comprising a stacking mechanism (1), a transverse movement mechanism (2), characterized in that, The stacking mechanism (1) is provided below a stacking bin group, the stacking bin group is composed of at least two stacking bins (11), the transverse moving mechanism (2) is arranged on the top of the stacking bin group, the transverse moving mechanism (2) is composed of a transverse moving slide rail (21) and a transverse moving slide block (22) matched with each other, the transverse moving slide rail (21) is arranged on the top of the stacking bin (11) at the opposite ends of the stacking bin group, and the transverse moving slide block (22) is fixedly connected with the stacking mechanism (1).

2. The on-line baling apparatus based on the formation of the fluffy cotton carding according to claim 1, characterized in that, The stacking mechanism (1) is provided with a carding forming mechanism (3) on one side, and the discharge end of the carding forming mechanism (3) is close to the feeding end of the stacking mechanism (1).

3. The on-line baling apparatus based on the formation of the fluffy cotton carding according to claim 1, characterized in that, The stacking mechanism (1) is provided with at least two, and the feeding end side of the stacking mechanism (1) is provided with a slitting roller (4) together, and the surface of the slitting roller (4) is provided with a rolling cutter.

4. The on-line baling apparatus based on the formation of the fluffy cotton carding according to claim 3, characterized in that, The slitting roller (4) is provided below a material conveying belt (5), and the surface of the material conveying belt (5) abuts against the cutting edge of the rolling cutter.

5. The on-line baling apparatus based on the formation of the fluffy cotton carding according to claim 3, characterized in that, The stacking mechanism (1) on the side close to the slitting roller (4) is provided above with a material distribution support (6), the material distribution support (6) extends from the discharge end of the slitting roller (4) to the feeding end of the other stacking mechanism (1), and the material distribution support (6) is provided with a plurality of material guide rollers (61) therein.

6. The on-line baling apparatus based on the formation of the carded fluffy cotton according to claim 1, characterized in that, The transverse moving slide rail (21) comprises a servo motor (211), the output end of the servo motor (211) is provided with a ball screw (212) matched with the transverse moving slide block (22), and the ball screw (212) is provided with a guide rod (213) penetrating through the transverse moving slide block (22) on both sides.

7. The on-line baling apparatus based on the formation of the carded fluffy cotton according to claim 1, characterized in that, The stacking bin group is composed of two stacking bins (11), and the top of the two stacking bins (11) is provided with a supporting slide rail (12) together, and the bottom of the stacking mechanism (1) is provided with a supporting slide block (13) matched with the supporting slide rail (12).

8. The on-line baling apparatus based on the formation of the carded fluffy cotton according to claim 1, characterized in that, The feeding end side of the stacking mechanism (1) is provided with a storage mechanism (7).

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