Lifting device for filter element of filter
By designing a lifting device for the filter element, and utilizing support and drive components, the filter element can be easily lifted, solving the problems of frequent and heavy filter element replacement, simplifying the operation process and reducing costs.
Patent Information
- Application Number
- CN202423047441.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In existing technologies, the filter elements of desulfurization solvent filtration devices need to be replaced frequently and are heavy, making them impossible to handle manually and requiring crane lifting, which leads to complex operations and high costs.
Design a filter element lifting device, including a support component, a slider, a first drive component, and a second drive component. The slider is driven to move by an electric servo component or a fixed pulley component. Combined with a hand chain hoist or an electric hoist, the filter element is lifted, simplifying the operation process.
Filter replacement can be completed without large equipment, simplifying the disassembly and assembly process, improving replacement efficiency, and reducing operating costs.
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Figure CN223561154U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to filter filter core dismounting technical field, especially to a kind of hoisting device of filter filter core. BACKGROUND
[0002] In the exploitation process of high sulfur gas field, in order to remove hydrogen sulfide gas in natural gas, desulfurization station often uses desulfurization solvent to purify raw gas. The natural gas mined from the ground is first separated by the separator of the gathering unit, and then enters the raw gas separator for secondary separation. However, a small amount of impurities inevitably mix into the desulfurization solvent during the purification process. During continuous production, chemical reactions occur inside the desulfurization solvent to generate heat-stable salts. These undesirable substances need to be separated again. Therefore, a filter device for desulfurization solvent is specially designed in the process flow to continuously filter and update to ensure the desulfurization effect of the desulfurization solvent.
[0003] Currently, the filter device for desulfurization solvent generally consists of three parts: a pre-filter, an activated carbon filter, and a post-filter. To improve the filtering effect, the precision of the post-filter is usually high, which makes it prone to blockage and requires regular replacement of the filter core. However, due to the high frequency of filter core replacement and the large size of the device, the filter core is heavy and cannot be moved by manpower alone. A crane is required for lifting, which is costly and complex to manage. SUMMARY
[0004] The utility model provides a kind of hoisting device of filter filter core, can the operator without using crane and other large-scale equipment can complete the replacement work of filter core, greatly simplifies the dismounting operation flow of filter filter core, improves the efficiency of filter core replacement, reduces operating cost.
[0005] The hoisting device of filter filter core provided by the present application comprises a support assembly, a first drive assembly, a lifting part, and a second drive assembly. The support assembly includes a vertical column and a lifting arm. The vertical column extends in a first direction, and the lifting arm extends in a second direction. One end of the lifting arm is connected to the vertical column. The first direction and the second direction intersect. A sliding block is installed on the lifting arm. The first drive assembly is installed on the support assembly. The sliding block is connected to the first drive assembly. The first drive assembly drives the sliding block to move in the second direction. The second drive assembly is installed on the sliding block. The second drive assembly is connected to the lifting part. The second drive assembly drives the lifting part to move in the first direction.
[0006] According to the foregoing embodiment of the present application, the first drive assembly includes a winding wheel, a first fixed pulley, and a traction rope. The winding wheel is arranged at one end of the vertical column away from the lifting arm. The first fixed pulley is arranged at one end of the lifting arm away from the vertical column. The traction rope is wound around the winding wheel. The traction rope includes opposite first and second ends. The first end passes through the first fixed pulley, and the first end is connected to the sliding block. The second end is directly connected to the sliding block.
[0007] According to any one of the preceding embodiments of the application, the first driving assembly further comprises a second fixed pulley, the second fixed pulley is arranged at one end of the column close to the boom, the first end is sequentially arranged around the second fixed pulley and the first fixed pulley, and the first end is connected with the sliding block.
[0008] According to any one of the preceding embodiments of the application, the first driving assembly further comprises a third fixed pulley, the third fixed pulley is arranged on the column, and the third fixed pulley is arranged between the second fixed pulley and the winding wheel, the second end is arranged around the third fixed pulley, and the second end is connected with the sliding block.
[0009] According to any one of the preceding embodiments of the application, the second driving assembly is at least one of a hand-operated hoist, an electric hoist and a pulley lifting assembly.
[0010] According to any one of the preceding embodiments of the application, the support assembly further comprises a first telescopic member, the boom is hingedly connected with the column, the first telescopic member is arranged between the boom and the column, the first telescopic member drives the boom to rotate relative to the column along the hinge axis of the first telescopic member, and the hinge axis of the boom intersects the first direction.
[0011] According to any one of the preceding embodiments of the application, the support assembly further comprises a base and a second telescopic member, the column is hingedly connected with the base, the second telescopic member is arranged between the column and the base, the second telescopic member drives the column to rotate relative to the base around the hinge axis of the second telescopic member, and the hinge axis of the column intersects the first direction.
[0012] According to any one of the preceding embodiments of the application, the support assembly further comprises a hydraulic oil tank, the first telescopic member and the second telescopic member are both hydraulic cylinders, the oil inlet of the first telescopic member and the oil inlet of the second telescopic member are connected with the hydraulic oil tank through a two-position three-way ball valve, and the oil outlet of the first telescopic member and the oil outlet of the second telescopic member are connected through a three-way valve.
[0013] According to any one of the preceding embodiments of the application, at least one of the sliding block or the boom is provided with a roller, and the sliding block and the boom are rollingly connected.
[0014] According to any one of the preceding embodiments of the application, the support assembly further comprises a base and a plurality of traveling wheels, the column is connected with the base, the traveling wheels are installed on the base, and / or the base further comprises a plurality of supporting legs, the plurality of supporting legs are rotatably connected with the base, and the rotation axis of the supporting legs intersects the first direction.
[0015] According to the lifting device of the filter element in the embodiment of the present application, when the filter element needs to be replaced, the operator first drives the sliding block to move to above the position of the filter element along the lifting arm through the first driving assembly, then drives the lifting part to descend in the first direction through the second driving assembly, so that the lifting part is in contact with and firmly connected with the filter element, then the second driving assembly drives the lifting part to ascend, the filter element is lifted out of the filter, the operator moves the sliding block and the lifting part carrying the filter element to the designated placement position through the first driving assembly, and finally the second driving assembly is used to place the filter element at the designated position. In the whole process, the operator does not need to use large equipment such as a crane, and can easily complete the replacement of the filter element, simplifies the disassembly and assembly process, improves the efficiency of replacing the filter element, and reduces the operation cost. BRIEF DESCRIPTION OF DRAWINGS
[0016] In the following, the present application will be described in more detail based on the embodiments and with reference to the drawings.
[0017] Figure 1 is a structural schematic view of the lifting device of the filter element in an embodiment of the present application.
[0018] Reference signs:
[0019] 100 - lifting device of filter element;
[0020] 10 - support assembly; 11 - stand; 12 - lifting arm; 13 - base; 14 - first telescopic part; 15 - second telescopic part; 16 - hydraulic oil tank; 17 - walking wheel; 18 - supporting leg;
[0021] 20 - sliding block;
[0022] 30 - first driving assembly; 31 - winding wheel; 32 - first fixed pulley; 33 - traction rope; 34 - second fixed pulley; 35 - third fixed pulley;
[0023] 40 - lifting part;
[0024] 50 - second driving assembly;
[0025] X - first direction; Y - second direction. DETAILED DESCRIPTION
[0026] The present application will be further described below in combination with the drawings.
[0027] The lifting device of the filter element can greatly simplify the disassembly and assembly process of the filter element, improve the efficiency of replacing the filter element, and reduce the operation cost.
[0028] Figure 1is a structural schematic view of a lifting device for a filter cartridge in an embodiment of the present application. As shown in Figure 1 The lifting device 100 for the filter cartridge according to the embodiment of the present application comprises a support assembly 10, a sliding block 20, a first driving assembly 30, a lifting part 40 and a second driving assembly 50. The support assembly 10 comprises a stand 11 and a lifting arm 12. The stand 11 extends along a first direction X, the lifting arm 12 extends along a second direction Y, one end of the lifting arm 12 is connected with the stand 11, and the first direction X and the second direction Y intersect. The sliding block 20 is installed on the lifting arm 12. The first driving assembly 30 is installed on the support assembly 10, the sliding block 20 is connected with the first driving assembly 30, and the first driving assembly 30 drives the sliding block 20 to move along the second direction Y. The second driving assembly 50 is installed on the sliding block 20, the second driving assembly 50 is connected with the lifting part 40, and the second driving assembly 50 drives the lifting part 40 to move along the first direction X.
[0029] It should be noted that the first driving assembly 30 can be an electric servo assembly or a fixed pulley assembly. When the first driving assembly 30 is an electric servo assembly, the electric servo assembly is installed on the lifting arm 12, and the electric servo assembly is connected with the sliding block 20 and can drive the sliding block 20 to move along the second direction Y relative to the lifting arm 12. When the first driving assembly 30 is a fixed pulley assembly, the fixed pulley assembly drives the sliding block 20 to move along the second direction Y relative to the lifting arm 12. Of course, in other optional embodiments, the first driving assembly 30 can also be a motor and screw assembly, an electric push rod or a pneumatic cylinder, as long as it can drive the sliding block 20 to move along the second direction Y relative to the lifting arm 12.
[0030] The lifting part 40 can be a hook, a clamping assembly or a suction assembly, etc. The lifting part 40 is mainly used for fixing and connecting the filter cartridge, so as to lift the filter cartridge.
[0031] According to the lifting device 100 for the filter cartridge according to the embodiment of the present application, when the filter cartridge needs to be replaced, the operator first drives the sliding block 20 to move along the lifting arm 12 to above the position of the filter cartridge by the first driving assembly 30, then drives the lifting part 40 to descend along the first direction X by the second driving assembly 50, so that the lifting part 40 contacts and firmly connects with the filter cartridge, then drives the lifting part 40 to ascend by the second driving assembly 50, so as to lift the filter cartridge out of the filter, the operator moves the sliding block 20 and the lifting part 40 carrying the filter cartridge to a designated placement position by the first driving assembly 30, and finally lowers the filter cartridge to the designated position by the second driving assembly 50. In the whole process, the operator does not need to use large equipment such as a crane, and can easily complete the replacement of the filter cartridge, simplifying the disassembly and assembly process, improving the efficiency of replacing the filter cartridge, and reducing the operation cost.
[0032] As shown in Figure 1As shown, in some embodiments, the first drive assembly 30 includes a winding reel 31, a first fixed pulley 32, and a traction rope 33. The winding reel 31 is located at the end of the column 11 away from the boom 12. The first fixed pulley 32 is located at the end of the boom 12 away from the column 11. The traction rope 33 is wound around the winding reel 31. The traction rope 33 includes a first end and a second end opposite to each other. The first end passes over the first fixed pulley 32 and is connected to the slider 20. The second end is directly connected to the slider 20.
[0033] The first fixed pulley 32 is located at the end of the boom 12 away from the column 11. The first end of the traction rope 33 passes around the first fixed pulley 32 and is connected to the slider 20. The first fixed pulley 32 is mainly used to change the tension and traction direction of the first end of the traction rope 33 on the slider 20, so that the first end and the second end of the traction rope 33 can drive the slider 20 to move back and forth relative to the boom 12 in the second direction Y, so as to realize the translation of the filter element.
[0034] In this embodiment, the drive wheel 31 rotates clockwise or counterclockwise to release or retract the traction rope 33. When the drive wheel 31 rotates clockwise, the first end of the traction rope 33 is retracted, the second end of the traction rope 33 is released, and the first end of the traction rope 33 pulls and slides relative to the boom 12 along the second direction Y, moving away from the column 11. When the drive wheel 31 rotates counterclockwise, the first end of the traction rope 33 is released, the second end of the traction rope 33 is retracted, and the second end of the traction rope 33 pulls and slides relative to the boom 12 along the second direction Y, moving closer to the column 11. The first drive assembly 30, through the coordinated action of the drive wheel 31, the fixed pulley, and the traction rope 33, achieves smooth reciprocating motion of the slider 20 relative to the boom 12 along the second direction Y. In some optional embodiments, the drive wheel 31 is also provided with a bidirectional limiting ratchet, which allows the drive wheel 31 to be limited after the slider 20 has moved to a fixed position by rotating, preventing the slide rail trolley from moving.
[0035] like Figure 1 As shown, in some embodiments, the first drive assembly 30 further includes a second fixed pulley 34. The second fixed pulley 34 is disposed at one end of the column 11 near the boom 12. A first end is sequentially wound around the second fixed pulley 34 and the first fixed pulley 32, and the first end is connected to the slider 20.
[0036] In this embodiment, the second fixed pulley 34 optimizes the path of the traction rope 33, ensuring that the first end of the traction rope 33 can smoothly transition from the winding wheel 31 to the first fixed pulley 32 on the boom 12 without excessive friction, wear, or jamming due to excessive angle or unreasonable path. Furthermore, during the movement of the slider 20, the traction rope 33 is subjected to tension from the slider 20. The presence of the second fixed pulley 34 helps to distribute and balance these tensions, ensuring that the traction rope 33 is evenly stressed when passing over the pulley, reducing the risk of wear or breakage due to uneven stress. Simultaneously, the second fixed pulley 34 provides tension to the first end of the traction rope 33, ensuring that the traction rope 33 maintains a stable path and tension during release or retrieval, reducing the risk of safety accidents caused by loss of control or breakage of the traction rope 33, and making the structure of the first drive assembly 30 more compact and efficient.
[0037] like Figure 1 As shown, in some embodiments, the first drive assembly 30 further includes a third fixed pulley 35. The third fixed pulley is disposed on the column 11, and the third fixed pulley 35 is disposed between the second fixed pulley 34 and the winding wheel 31. The second end is wound around the third fixed pulley 35, and the second end is connected to the slider 20.
[0038] In this embodiment, the third fixed pulley 35 serves the same function as the second fixed pulley 34. By adding the third fixed pulley 35, the path of the second end of the traction rope 33 is further optimized. This ensures that the second end of the traction rope 33 can smoothly transition from the winding wheel 31 to the slider 20 on the boom 12 without excessive friction, wear, or jamming due to excessive angle or unreasonable path. It also further disperses the tension on the traction rope 33, ensuring that the traction rope 33 is evenly stressed and reducing the risk of wear and breakage. The third fixed pulley 35 provides additional tension to the second end of the traction rope 33. This helps maintain a stable path and tension of the traction rope 33 during release or retrieval, reducing the risk of safety accidents caused by loss of control or slack in the traction rope 33.
[0039] like Figure 1 As shown, in some embodiments, the second drive assembly 50 is at least one of a manual chain hoist, an electric hoist, and a pulley lifting assembly.
[0040] In the present embodiment, the second driving assembly 50 is mounted on the sliding block 20 and connected with the lifting part 40 to drive the lifting part 40 to lift along the first direction X to drive the filter core of the filter to lift along the first direction X. When the first driving assembly 30 is a hand chain block, the lifting part 40 is connected with the chain of the hand chain block, and the lifting of the lifting part 40 is realized by manually pulling the chain, which is flexible and convenient to use. Similarly, when the second driving assembly 50 is an electric chain block, the lifting of the lifting part 40 is realized by driving the winding drum of the electric chain block to wind or unwind the steel wire rope or chain, which is fast in lifting speed, high in efficiency and easy to operate. When the second driving assembly 50 is a pulley lifting assembly, the fixed pulley is fixedly connected to the sliding block 20, and the traction rope 33 or chain changes direction through the fixed pulley to drive the lifting of the lifting part 40.
[0041] As shown in Figure 1 In some embodiments, the support assembly 10 further includes a first telescopic member 14. The boom 12 is hinged to the stand 11. The first telescopic member 14 is arranged between the boom 12 and the stand 11. The first telescopic member 14 drives the boom 12 to rotate relative to the stand 11 along the hinge axis of the boom 12. The hinge axis of the boom 12 intersects the first direction X.
[0042] In the present embodiment, the rotation angle of the boom 12 relative to the stand 11 is adjusted through the telescoping of the first telescopic member 14, so that the boom 12 can adapt to different working scenarios and requirements, improving the flexibility and applicability of the device. At the same time, when the device is not in use, the boom 12 can be folded, making the device more convenient during storage and transportation, saving the occupied space of the device, and the folded boom 12 makes the entire device more compact, facilitating the movement and transportation of the operator.
[0043] As shown in Figure 1 In some embodiments, the support assembly 10 further includes a base 13 and a second telescopic member 15. The stand 11 is hinged to the base 13. The second telescopic member 15 is arranged between the stand 11 and the base 13. The second telescopic member 15 drives the stand 11 to rotate relative to the base 13 about the hinge axis of the stand 11. The hinge axis of the stand 11 intersects the first direction X.
[0044] In the present embodiment, the rotation angle of the stand 11 relative to the base 13 is adjusted through the telescoping of the second telescopic member 15, so that the stand 11 can adapt to different working scenarios and requirements, improving the flexibility and applicability of the device. When the device is not in use, the stand 11 can be folded to reduce the occupied space of the device, facilitating the movement and transportation of the operator.
[0045] In some optional embodiments, the first telescopic member 14 and the second telescopic member 15 can be electric push rods, hydraulic telescopic cylinders or electric telescopic cylinders, etc.
[0046] AsFigure 1 As shown, in some embodiments, the support assembly 10 further includes a hydraulic oil tank 16. Both the first telescopic member 14 and the second telescopic member 15 are hydraulic cylinders. The oil inlet of the first telescopic member 14 and the oil inlet of the second telescopic member 15 are connected to the hydraulic oil tank 16 via two-position three-way ball valves. The oil outlet of the first telescopic member 14 and the oil outlet of the second telescopic member 15 are connected to the hydraulic oil tank 16 via a three-way valve.
[0047] In this embodiment, by switching the two-position three-way ball valve to the corresponding position, the hydraulic oil tank 16 extends through the oil inlet to either the first telescopic member 14 or the second telescopic member 15. When the first telescopic member 14 or the second telescopic member 15 needs to retract, by controlling the switching direction of the two-position three-way ball valve, the oil outlets of the first telescopic member 14 and the second telescopic member 15 can be connected to the oil tank together, ensuring smooth return of hydraulic oil.
[0048] like Figure 1 As shown, in some embodiments, at least one of the slider 20 or the boom 12 is provided with rollers, and the slider 20 and the boom 12 roll together, reducing the frictional resistance between the slider 20 and the boom 12, reducing motor power, reducing energy consumption, and improving the operating efficiency of the system. This also improves the smoothness and stability of the slider 20's movement.
[0049] like Figure 1 As shown, in some embodiments, the support assembly 10 further includes a base 13 and a plurality of wheels 17. The column 11 is connected to the base 13, and the wheels 17 are mounted on the base 13. And / or the base 13 further includes a plurality of legs 18, which are rotatably connected to the base 13, and the rotation axis of the legs 18 intersects the first direction X.
[0050] In this embodiment, the base 13 is equipped with multiple wheels 17, allowing the filter element lifting device 100 to move freely for easy transport. Multiple support legs 18, rotatably connected to the base 13, can be rotated to lower and secure the support legs during use. When the device needs to be moved, rotating the shaft raises the support legs, releasing the fixation. This allows the filter element lifting device 100 to adapt to uneven ground or inclined working environments, ensuring its stability and support capacity.
[0051] Although the present invention has been described with reference to preferred embodiments, various modifications can be made thereto and components can be replaced with equivalents without departing from the scope of the invention. In particular, the technical features mentioned in the various embodiments can be combined in any manner, provided there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A lifting device for a filter element, characterized in that, include: The support assembly includes a column and a boom, the column extending along a first direction and the boom extending along a second direction, one end of the boom being connected to the column, the first direction and the second direction intersecting; A slider, which is mounted on the boom; A first driving component is installed on the support component, and the slider is connected to the first driving component. The first driving component drives the slider to move along the second direction. Lifting unit; as well as A second drive assembly is installed on the slider and is connected to the lifting part. The second drive assembly drives the lifting part to move along the first direction.
2. The lifting device for the filter element as described in claim 1, characterized in that, The first drive assembly includes a winding wheel, a first fixed pulley, and a traction rope. The winding wheel is located at the end of the column away from the boom, the first fixed pulley is located at the end of the boom away from the column, and the traction rope is wound around the winding wheel. The traction rope includes a first end and a second end opposite to each other. The first end passes around the first fixed pulley and is connected to the slider, and the second end is directly connected to the slider.
3. The lifting device for the filter element as described in claim 2, characterized in that, The first drive assembly further includes a second fixed pulley, which is disposed at one end of the column near the boom. The first end is sequentially wound around the second fixed pulley and the first fixed pulley, and the first end is connected to the slider.
4. The lifting device for the filter element as described in claim 3, characterized in that, The first driving assembly further includes a third fixed pulley, which is disposed on the column and between the second fixed pulley and the winding wheel. The second end of the third fixed pulley is wound around the third fixed pulley and connected to the slider.
5. The lifting device for the filter element as described in any one of claims 1-4, characterized in that, The second drive component is at least one of a manual chain hoist, an electric hoist, and a fixed pulley lifting component.
6. The lifting device for the filter element as described in claim 1, characterized in that, The support assembly further includes a first telescopic member. The boom is hinged to the column. The first telescopic member is disposed between the boom and the column. The first telescopic member drives the boom to rotate relative to the column along its own hinge axis. The hinge axis of the boom intersects with the first direction.
7. The lifting device for the filter element as described in claim 6, characterized in that, The support assembly also includes a base and a second telescopic member. The column is hinged to the base. The second telescopic member is disposed between the column and the base. The second telescopic member drives the column to rotate relative to the base around its own intersection axis. The hinge axis of the column intersects with the first direction.
8. The lifting device for the filter element as described in claim 7, characterized in that, The support assembly also includes a hydraulic oil tank. Both the first telescopic member and the second telescopic member are hydraulic cylinders. The oil inlet of the first telescopic member and the oil inlet of the second telescopic member are connected to the hydraulic oil tank through a two-position three-way ball valve. The oil outlet of the first telescopic member and the oil outlet of the second telescopic member are connected to the oil outlet through a three-way valve.
9. The lifting device for the filter element as described in claim 1, characterized in that, At least one of the slider or the boom is provided with a roller, and the slider and the boom are in rolling engagement.
10. The lifting device for the filter element as described in claim 1, characterized in that, The support assembly also includes a base and multiple wheels. The column is connected to the base, the wheels are mounted on the base, and / or the base also includes multiple legs, which are rotatably connected to the base, and the rotation axis of the legs intersects the first direction.