Corrosion-resistant efficient dosing pry device
By introducing a stainless steel solution tank and an automated control system into the dosing skid device, the problems of high manual operation and low efficiency of existing dosing skid equipment have been solved, and the stability and accuracy of the dosing process have been achieved.
Patent Information
- Application Number
- CN202423078873.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing dosing skid equipment relies on manual operation, resulting in high labor costs, low efficiency, inaccurate dosing, and insufficient automation.
A corrosion-resistant and high-efficiency dosing skid device is designed, which uses components such as a stainless steel solution tank, dosing pump, pressure gauge, flow meter, level gauge, processor, data comparator and feedback module to achieve automated control and real-time data monitoring, thereby improving the stability and accuracy of dosing.
It has achieved automated control of the dosing process, improved the stability and accuracy of dosing, and reduced the risks and costs of manual operation.
Smart Images
Figure CN223561322U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drug dosing skid technology, specifically a corrosion-resistant and high-efficiency drug dosing skid device. Background Technology
[0002] A dosing skid, also known as a dosing system or dosing device, is widely used in oil and gas gathering and transportation systems and water treatment systems for injecting demulsifiers, defoamers, viscosity reducers, corrosion inhibitors, bactericides, and scale inhibitors. The process involves adding a measured amount of the agent to a mixing tank according to user requirements, stirring and dissolving it, and then pumping it to the dosing point via a metering pump. The dosing amount can be freely adjusted to meet different application requirements.
[0003] While the existing dosing skids can ensure the smooth completion of the processing procedure, they still have obvious shortcomings in long-term use, such as:
[0004] 1. Currently, some dosing skid devices still rely on manual operation for data acquisition, which not only increases labor costs but may also increase the risk of errors.
[0005] 2. Some dosing skids require manual addition of the drug solution during use, which is not only inefficient but also limited in terms of automation.
[0006] 3. The dosing flow rate in the existing technology may require manual adjustment, which affects the accuracy and stability of the dosing operation.
[0007] Therefore, a corrosion-resistant and efficient dosing skid device capable of autonomous operation has been designed to address these shortcomings. Utility Model Content
[0008] To address the shortcomings of existing technologies, this utility model provides a corrosion-resistant and high-efficiency dosing skid device, which solves the problems of existing dosing skid equipment being labor-intensive, inefficient, and prone to danger.
[0009] To achieve the above objectives, this utility model is implemented through the following technical solution: a corrosion-resistant and high-efficiency dosing skid device, including a hoisting base frame, a solution tank fixedly installed on the top of the hoisting base frame, a drain pipe fixedly installed on the left side of the surface of the solution tank through an opening, a discharge valve fixedly installed on the surface of the drain pipe, and a level gauge fixedly installed on the top of the solution tank through an opening.
[0010] Preferably, a square frame is fixedly connected to the front side of the top of the hoisting base frame via a fixing plate, and a conveying pipe is fixedly connected to the surface of the square frame via a bracket, with the output end of the conveying pipe passing through the solution tank and communicating with the solution tank.
[0011] Preferably, a dosing pump is fixedly connected to the input end of the conveying pipe, and the dosing pump is fixedly connected to the square frame through a bracket. A ball valve, a pressure gauge, and a flow meter are fixedly installed on the surface of the conveying pipe through openings.
[0012] Preferably, a control box is fixedly installed on the right side of the top of the hoisting base frame via a bracket, and a processor is fixedly installed on the surface of the control box.
[0013] Preferably, the outputs of the pressure gauge, flow meter, and level gauge are all connected to the input of the data comparator, the output of the data comparator is connected to the input of the feedback module, the outputs of the control box and the feedback module are both connected to the input of the processor, and the output of the processor is connected to the inputs of the discharge valve, the dosing pump, and the ball valve, respectively.
[0014] Preferably, the solution tank is made of stainless steel.
[0015] Beneficial effects
[0016] This invention provides a corrosion-resistant and high-efficiency chemical dosing skid device. Compared with existing technologies, it has the following advantages:
[0017] (1) The corrosion-resistant and high-efficiency dosing skid device is equipped with a processor, a data comparator and a feedback module, and is used in conjunction with a pressure gauge, a flow meter and a level gauge. The configuration of these structures allows the processor to be pre-set with values, so that the data comparator can be connected to the pressure gauge, flow meter and level gauge for real-time data monitoring. This enables the processor to control the discharge valve, ball valve and dosing pump, making the addition of the drug solution more stable and safe, and also improving the overall efficiency.
[0018] (2) The corrosion-resistant and high-efficiency dosing skid device installs the solution tank on the top of the hoisting frame and uses stainless steel as the overall material of the solution tank. These structural settings firstly enable the solution tank itself to have anti-corrosion function, and secondly, the hoisting frame can be easily hoisted, improving the overall mobility. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a flowchart illustrating the block diagram of this utility model.
[0021] In the diagram: 1. Lifting base frame; 2. Solution tank; 3. Drain pipe; 4. Discharge valve; 5. Square frame; 6. Feed pipe; 7. Dosing pump; 8. Ball valve; 9. Pressure gauge; 10. Flow meter; 11. Control box; 12. Processor; 13. Level gauge; 14. Feedback module; 15. Data comparator. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-2 This utility model provides a technical solution: a corrosion-resistant and high-efficiency dosing skid device, including a hoisting base frame 1, a control box 11 fixedly installed on the right side of the top of the hoisting base frame 1 via a bracket, a processor 12 fixedly installed on the surface of the control box 11, the output ends of pressure gauge 9, flow meter 10 and level gauge 13 are all connected to the input end of data comparator 15, the output end of data comparator 15 is connected to the input end of feedback module 14, the output ends of control box 11 and feedback module 14 are all connected to the input end of processor 12, and the output end of processor 12 is respectively connected to the input ends of discharge valve 4, dosing pump 7 and ball valve 8.
[0024] Before use, the expected values of pressure gauge 9, flow meter 10 and level gauge 13 are input into processor 12 via control box 11.
[0025] Furthermore, a solution tank 2 is fixedly installed on the top of the hoisting base frame 1. The solution tank 2 is made of stainless steel. A drain pipe 3 is fixedly installed on the left side of the surface of the solution tank 2 through an opening. A discharge valve 4 is fixedly installed on the surface of the drain pipe 3. A level gauge 13 is fixedly installed on the top of the solution tank 2 through an opening. A square frame 5 is fixedly connected to the front side of the top of the hoisting base frame 1 through a fixing plate. A conveying pipe 6 is fixedly connected to the surface of the square frame 5 through a bracket. The output end of the conveying pipe 6 passes through the solution tank 2 and is connected to the solution tank 2. A dosing pump 7 is fixedly connected to the input end of the conveying pipe 6. The dosing pump 7 is fixedly connected to the square frame 5 through a bracket. A ball valve 8, a pressure gauge 9, and a flow meter 10 are fixedly installed on the surface of the conveying pipe 6 through openings.
[0026] When in use, the processor 12 opens the ball valve 8 to restore the unobstructed state of the feed pipe 6, and then starts the dosing pump 7 to feed the solution tank 2 through the feed pipe 6. During the dosing process, the pressure gauge 9, flow meter 10 and level gauge 13 transmit data to the data comparator 15 in real time. After receiving the data, the data comparator 15 compares the value pre-input by the processor 12 with the current value, and then transmits the value back to the processor 12 through the feedback module 14. After obtaining the comparison data, the processor 12 controls the dosing pump 7 to adjust the feeding speed and the liquid level inside the solution tank 2. If the liquid level is too high, the discharge valve 4 is opened to discharge the excess liquid. After the dosing is completed, the discharge valve 4, the ball valve 8 and the dosing pump 7 are closed.
[0027] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
Claims
1. A corrosion-resistant and high-efficiency dosing skid device, comprising a hoisting base frame (1), characterized in that: A solution tank (2) is fixedly installed on the top of the hoisting base (1). A drain pipe (3) is fixedly installed on the left side of the surface of the solution tank (2) through an opening. A discharge valve (4) is fixedly installed on the surface of the drain pipe (3). A level gauge (13) is fixedly installed on the top of the solution tank (2) through an opening.
2. The corrosion-resistant and high-efficiency dosing skid device according to claim 1, characterized in that: The front side of the top of the hoisting base (1) is fixedly connected to a square frame (5) by a fixing plate. The surface of the square frame (5) is fixedly connected to a conveying pipe (6) by a bracket. The output end of the conveying pipe (6) passes through the solution tank (2) and is connected to the solution tank (2).
3. The corrosion-resistant and high-efficiency dosing skid device according to claim 2, characterized in that: The feed pipe (6) is fixedly connected to a dosing pump (7), and the dosing pump (7) is fixedly connected to a square frame (5) through a bracket. A ball valve (8), a pressure gauge (9) and a flow meter (10) are fixedly installed on the surface of the feed pipe (6) through openings.
4. The corrosion-resistant and high-efficiency dosing skid device according to claim 3, characterized in that: A control box (11) is fixedly installed on the right side of the top of the hoisting base (1) by a bracket, and a processor (12) is fixedly installed on the surface of the control box (11).
5. The corrosion-resistant and high-efficiency dosing skid device according to claim 4, characterized in that: The outputs of the pressure gauge (9), flow meter (10) and level gauge (13) are all connected to the input of the data comparator (15). The output of the data comparator (15) is connected to the input of the feedback module (14). The outputs of the control box (11) and the feedback module (14) are both connected to the input of the processor (12). The output of the processor (12) is connected to the input of the discharge valve (4), the dosing pump (7) and the ball valve (8) respectively.
6. The corrosion-resistant and high-efficiency dosing skid device according to claim 1, characterized in that: The solution tank (2) is made of stainless steel.