Forming device for deep microstructure rolled glass

Abstract

The utility model discloses a forming device for deep microstructure rolled glass. The forming device comprises an adjusting rod; the two ends of the upper pressing roller are rotationally connected to the two adjusting rods correspondingly, and the upper pressing roller has the moving freedom degree in the height direction on the adjusting rods; the two ends of the lower pressing roller are rotationally connected to the two adjusting rods correspondingly, the lower pressing roller is located below the upper pressing roller, and the lower pressing roller has the moving freedom degree in the height direction on the adjusting rods; and the height control device is arranged on the adjusting rod and is used for periodically adjusting the height movement tracks of the upper pressing roller and the lower pressing roller respectively. According to the forming device, the mode that the upper pressing roller and the lower pressing roller can be adjusted in a lifting mode in the rotating process is adopted, small and thin pattern structures can be pressed, large and deep pattern structures can be prepared, the large and deep pattern structures can be prepared through up-down movement of the pressing rollers, deep microstructures do not need to be prepared on the pressing rollers, and the manufacturing cost is reduced. And the rolling operation is simple, and the compression molding of the patterned glass is easy.

Description

TECHNICAL FIELD

[0001] The utility model discloses a glass processing technical field, more particularly to a kind of forming device of deep microstructure calender glass. BACKGROUND

[0002] Calender glass, also known as embossed glass, is a kind of flat glass manufactured by calendering method. The application field of calender glass is very wide, which includes building, transportation, electronics and agriculture and other fields. Calender glass also has high efficiency, strong weather resistance and other characteristics, and can operate stably for a long time in harsh environmental conditions, so it further expands its application range and service life. These characteristics make calender glass become the preferred material in various application scenarios. Some occasions require small and fine patterns, and some occasions require large and deep patterns.

[0003] However, the current embossed glass is mainly prepared by traditional calendering process. It is pressed on the surface of the glass by the microstructure pattern on the embossing roller, but this way is difficult to prepare deep pattern structure on the glass. The main reason is that in order to press deep pattern structure on the glass, deep microstructure needs to be engraved on the embossing roller, so the processing difficulty is large and the reuse frequency of the roller is low. UTILITY MODEL CONTENTS

[0004] The utility model discloses a forming device of deep microstructure calender glass, which solves the above problems.

[0005] To achieve the above purpose, the utility model is realized by the following technical scheme:

[0006] The utility model discloses a forming device of deep microstructure calender glass, which includes:

[0007] Adjusting rod, which is used to provide support and height adjustment function;

[0008] Upper press roller, which is rotatably connected to two adjusting rods at both ends, and has the freedom of movement in the height direction on the adjusting rod;

[0009] Lower press roller, which is rotatably connected to two adjusting rods at both ends and located below the upper press roller, and has the freedom of movement in the height direction on the adjusting rod;

[0010] And height control device, which is arranged on the adjusting rod, is used to adjust the height movement track of the upper press roller and lower press roller respectively.

[0011] Further, a forming device of deep microstructure calendered glass, the adjusting rod is provided with a first height adjusting groove and a second height adjusting groove, and the two ends of the upper and lower compression rollers are movably arranged in the first and second height adjusting grooves.

[0012] Further, a forming device of deep microstructure calendered glass, the upper compression roller is rotatably arranged in the first height adjusting groove through a first supporting rod, and the first supporting rod has a moving freedom in the height direction in the first height adjusting groove.

[0013] Further, a forming device of deep microstructure calendered glass, the lower compression roller is rotatably arranged in the second height adjusting groove through a second supporting rod, and the second supporting rod has a moving freedom in the height direction in the second height adjusting groove.

[0014] Further, a forming device of deep microstructure calendered glass, the adjusting rod is provided with a height adjusting scale.

[0015] Further, a forming device of deep microstructure calendered glass, the inner parts of the upper and lower compression rollers are further provided with cooling systems for cooling during compression.

[0016] Further, a forming device of deep microstructure calendered glass, the cooling system adopts circulating water cooling.

[0017] Further, a forming device of deep microstructure calendered glass, the height control device is a servo motor, and the periodic height movement track of the upper and lower compression rollers is controlled through program design.

[0018] Further, a forming device of deep microstructure calendered glass, the upper and lower compression rollers can be embossing rollers with pattern structure or mirror surface rollers without pattern structure.

[0019] The forming device of the present application has the following advantages:

[0020] (1) The forming device of the present application can form embossed glass with deep pattern structure by adjusting the height of the upper and lower compression rollers without engraving deep microstructure patterns on the rollers, thereby solving the problem that deep pattern structure cannot be formed on glass by the existing calendering process.

[0021] (2) the traditional embossing roller can only rotate during pressing, while the glass forming device designed by the utility model can realize the preparation of small and fine pattern structure and large and deep pattern structure during pressing glass, and the large and deep pattern structure can be prepared through the up and down movement of the roller, and the deep microstructure does not need to be prepared on the roller, so that the roller is convenient and fast to manufacture, and the calendering operation is simple during glass pressing forming, and the pressed glass is easy to press form. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed to be used in the embodiment description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.

[0023] Figure 1 The structure diagram of the deep microstructure calender glass forming device designed for the embodiment 1 of the utility model;

[0024] Figures 2-3 The structure diagram of the large and deep pattern pressed on the two surfaces of the glass by the forming device of the embodiment 1;

[0025] Figures 4-5 The structure diagram of the large and deep pattern pressed on the single surface of the glass by the forming device of the embodiment 1.

[0026] Markings in the drawing:

[0027] 1-adjusting rod, 2-upper pressing roller, 3-lower pressing roller, 4-first supporting rod, 5-second supporting rod, 11-first height adjusting groove, 12-second height adjusting groove, 13-adjusting scale. DETAILED DESCRIPTION

[0028] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are only some embodiments of the utility model, but not all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, but not as any limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0029] In the description of the utility model, it is understood that the orientation or position relation indicated by the terms "upper", "lower", "left", "right", "top", "bottom" and the like is only for the convenience of describing the utility model and simplifying the description, and is not indicative or suggestive of the device or element indicated having a specific orientation, being constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicative or suggestive of relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first" and "second" can be explicitly or implicitly included one or more of the features. Moreover, the terms "first", "second" and the like are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the utility model described herein can be implemented in an order other than those illustrated or described herein.

[0030] Embodiment 1

[0031] As Figure 1 shown, the utility model discloses a kind of forming device of deep microstructure calender glass, which includes:

[0032] Adjusting rod 1 is used to provide support and height adjustment function, first height adjustment groove 11 and second height adjustment groove 12 are provided on the adjusting rod 1, and adjusting scale 13 is also provided on the adjusting rod 1;

[0033] Upper press roll 2 is rotationally arranged in the first height adjustment groove 11 by first support rod 4 (i.e. the two ends of first support rod 4 are rotationally connected in the first height adjustment groove 11 on two adjusting rods 11), and the first support rod 4 has the freedom of movement in the height direction in the first height adjustment groove 11 (i.e. the upper press roll 2 has the freedom of movement in the height direction on the adjusting rod 1), and a circulating water cooling system is also provided in the interior of the upper press roll 2;

[0034] Lower press roll 3 is rotationally arranged in the second height adjustment groove 12 by second support rod 4 (i.e. the two ends of second support rod 5 are rotationally connected in the second height adjustment groove 12 on two adjusting rods 11), and the lower press roll 3 is arranged below the upper press roll 2, the second support rod 5 has the freedom of movement in the height direction in the second height adjustment groove 12 (i.e. the lower press roll 3 has the freedom of movement in the height direction on the adjusting rod 1), and a circulating water cooling system is also provided in the interior of the lower press roll 3;

[0035] And height control device (adopting servo motor) is arranged on adjusting rod 1, and the periodic height motion trajectory of upper press roll 2 and lower press roll 3 is controlled by independent programming design respectively.

[0036] The forming device of the deep microstructure calendered glass can realize the pressing forming of small and fine pattern structure and the pressing forming of large and deep pattern structure, and when the pressing of small and fine pattern structure is performed, the upper and lower pressing rollers 2 and 3 do not need to be driven to periodically move in the height direction, and only the pattern structure arranged on the upper and lower pressing rollers 2 and 3 is rotated to realize the pressing of small and fine pattern structure on the glass; when the pressing of large and deep pattern structure is performed, the upper and lower pressing rollers 2 and 3 are driven to periodically move by the servo motor through self-programming design, and at this time, the pattern structure can be arranged on the upper and lower pressing rollers 2 and 3 or not (mirror surface roller), and when the pattern structure is not arranged, the pressing of large and deep pattern structure is realized by the size of the upper and lower pressing rollers 2 and 3.

[0037] In addition, the upper and lower pressing rollers 2 and 3 can simultaneously perform periodic up and down movement, and at this time, the pressing of large and deep pattern structure is simultaneously performed on both sides of the glass (as shown in Figure 2 、 Figure 3 In addition, the upper and lower pressing rollers 2 and 3 can simultaneously perform periodic up and down movement, and at this time, the pressing of large and deep pattern structure is simultaneously performed on both sides of the glass (as shown in Figure 4 、 Figure 5 In addition, the upper and lower pressing rollers 2 and 3 can simultaneously perform periodic up and down movement, and at this time, the pressing of large and deep pattern structure is simultaneously performed on both sides of the glass (as shown in

[0038] The above is only used for explaining the utility model, and is not used for limiting the utility model. Any obvious changes or changes derived from the technical scheme of the utility model are still within the protection scope of the utility model.

Claims

1. A forming apparatus for deep microstructure rolled glass, characterized in that, The molding apparatus includes: Adjustment rod (1), which provides support and height adjustment function; The upper pressure roller (2) is rotatably connected to two adjusting rods (1) at both ends, and the upper pressure roller (2) has a degree of freedom of movement in the height direction on the adjusting rods (1); The lower pressure roller (3) is rotatably connected to two adjusting rods (1) at both ends and is located below the upper pressure roller (2). The lower pressure roller (3) has a degree of freedom of movement in the height direction on the adjusting rods (1). And a height control device, which is disposed on the adjusting rod (1), for periodically adjusting the height movement trajectory of the upper pressure roller (2) and the lower pressure roller (3) respectively.

2. The forming apparatus for deep microstructure rolled glass according to claim 1, characterized in that, The adjusting rod (1) is provided with a first height adjusting groove (11) and a second height adjusting groove (12), and the two ends of the upper pressure roller (2) and the lower pressure roller (3) are respectively movably disposed in the first height adjusting groove (11) and the second height adjusting groove (12).

3. The forming apparatus for deep microstructure rolled glass according to claim 2, characterized in that, The upper pressure roller (2) is rotatably mounted in the first height adjustment groove (11) via the first support rod (4), and the first support rod (4) has a degree of freedom of movement in the height direction in the first height adjustment groove (11).

4. The forming apparatus for deep microstructure rolled glass according to claim 2, characterized in that, The lower pressure roller (3) is rotatably mounted in the second height adjustment groove (12) via the second support rod (5), and the second support rod (5) has a degree of freedom of movement in the height direction in the second height adjustment groove (12).

5. The forming apparatus for deep microstructure rolled glass according to claim 1, characterized in that, The adjusting rod (1) is provided with a height adjustment scale (13).

6. The forming apparatus for deep microstructure rolled glass according to claim 1, characterized in that, The upper pressure roller (2) and the lower pressure roller (3) are also equipped with cooling systems for cooling during calendering.

7. The forming apparatus for deep microstructure rolled glass according to claim 6, characterized in that, The cooling system uses circulating water cooling.

8. The forming apparatus for deep microstructure rolled glass according to claim 1, characterized in that, The height control device is configured as a servo motor, which controls the periodic height movement trajectory of the upper pressure roller (2) and the lower pressure roller (3) through program design.

9. The forming apparatus for deep microstructure rolled glass according to claim 1, characterized in that, The upper pressure roller (2) and the lower pressure roller (3) can be configured as embossing rollers with a patterned structure or as mirror rollers without a patterned structure.

Images