High-environmental-protection pollution-free titanium steel composite plate heat treatment device
By combining the design of the radiant heating plate and the reflector, and by using the support components and insulation materials, the problems of uneven heating and high energy consumption in the heat treatment equipment for titanium-steel composite plates have been solved, achieving a highly efficient and environmentally friendly heat treatment process.
Patent Information
- Application Number
- CN202423161408.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing heat treatment equipment for titanium-steel composite plates suffers from problems such as uneven heating, long processing time, high energy consumption, and easy damage to the surface of the plates.
The design combines a radiant heating plate with a reflector, along with adjustable support components and multi-layer ceramic fiber fabric insulation, to ensure uniform heat distribution and reduce heat loss.
It achieves uniform heat distribution, improves heating efficiency and product quality consistency, reduces energy consumption, protects the surface of the board, and meets environmental protection standards.
Smart Images
Figure CN223561628U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal material processing technical field, concretely is a kind of high environmental protection pollution-free titanium steel composite plate heat treatment device. BACKGROUND
[0002] In modern industrial applications, titanium steel composite plate has been widely used in chemical industry, energy, shipbuilding and other fields due to its advantages of titanium and steel. Titanium steel composite plate not only inherits the corrosion resistance and lightweight characteristics of titanium material, but also combines the high strength and easy formability of steel material, making it an indispensable material choice in many harsh environments. In order to ensure that the performance of these plates reaches the best state, the titanium steel composite plate after forming usually needs to be heat treated to optimize its internal structure and mechanical properties.
[0003] At present, most of the titanium steel composite plate heat treatment equipment has the problem of uneven heating when in use, which leads to large temperature difference in different areas of the composite plate, affecting the performance consistency of the final product. Moreover, the heating method often needs a long time to achieve the ideal heating effect, which not only reduces the production efficiency, but also increases the energy consumption cost. At the same time, since the heating element is in direct contact with the composite plate, it is easy to cause surface scratches or other forms of damage, further affecting the product quality. SUMMARY
[0004] The purpose of the utility model is to provide a kind of high environmental protection pollution-free titanium steel composite plate heat treatment device to solve the problem of uneven heating, long processing time, high energy consumption and easy to cause damage to the surface of plate of most of the titanium steel composite plate heat treatment equipment proposed in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of high environmental protection pollution-free titanium steel composite plate heat treatment device, including furnace body, the heating cavity of furnace body is equipped with support frame, the upper and lower ends inside support frame are equipped with radiation heating plate, the upper side of radiation heating plate is equipped with the reflecting cover of parabolic shape, and the gap between radiation heating plate and reflecting cover is symmetrically equipped with support assembly connected on support frame, the support assembly is composed of adjustable structure of fixed supporting plate and movable supporting plate, and the inner wall of both sides of furnace body is equipped with heat insulation material sealing layer.
[0006] Preferably, the radiation heating plate is a flat plate structure with a plurality of micropores uniformly distributed on the surface, and the bottom edge of both sides of the radiation heating plate is equipped with a T-shaped clamping block, and the inner side of the vertical part of the support frame is equipped with a T-shaped clamping seat matching the structure of the T-shaped clamping block.
[0007] Preferably, the top of both sides of the reflecting cover is equipped with a U-shaped hanging ring, and the inner side of the vertical part of the support frame is further equipped with a hanging column matching the structure of the U-shaped hanging ring.
[0008] Preferably, the inner wall of the reflecting cover is uniformly provided with a plurality of strip-shaped protrusions, and the outer surface of the strip-shaped protrusions is in a continuous corrugated structure.
[0009] Preferably, the fixed supporting plate is horizontally fixed at the inner side of the vertical part of the supporting frame, and the top of the fixed supporting plate is provided with a movable groove matched with the movable supporting plate structure.
[0010] Preferably, the heat insulation material sealing layer is composed of a plurality of layers of ceramic fiber fabric superimposed, the thickness is 30-40 mm, and the edges of the heat insulation material sealing layer are fixed on the inner wall of the furnace body by metal pressing strips.
[0011] Compared with the prior art, the high environmental protection and pollution-free titanium steel composite plate heat treatment device has the advantages that heat is uniformly distributed, heating efficiency and quality consistency are significantly improved, heat loss is reduced, energy consumption is reduced, excellent performance of the titanium steel composite plate is ensured, and the treatment process is environmentally friendly and pollution-free. The design of the radiation heating plate and the reflecting cover effectively improves the heat utilization efficiency and ensures the uniformity of heating, the design of the fixed supporting plate and the movable supporting plate of the support assembly makes the plate placement more stable and convenient, surface damage is avoided, the application of the heat insulation material sealing layer greatly reduces heat loss, and energy consumption is further reduced. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a structural schematic view of the high environmental protection and pollution-free titanium steel composite plate heat treatment device.
[0013] Figure 2 It is a structural schematic view of the reflecting cover inner side of the high environmental protection and pollution-free titanium steel composite plate heat treatment device.
[0014] Figure 3 It is a connecting structure schematic view of the movable supporting plate and the fixed supporting plate of the high environmental protection and pollution-free titanium steel composite plate heat treatment device.
[0015] Figure 4 It is a connecting structure schematic view of the U-shaped hanging ring and the reflecting cover of the high environmental protection and pollution-free titanium steel composite plate heat treatment device.
[0016] In the figure: 1, furnace body; 2, supporting frame; 3, radiation heating plate; 4, fixed supporting plate; 5, movable supporting plate; 6, reflecting cover; 7, U-shaped hanging ring; 8, hanging column; 9, T-shaped clamping block; 10, T-shaped clamping seat; 11, heat insulation material sealing layer; 12, strip-shaped protrusion. DETAILED DESCRIPTION
[0017] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0018] Please refer to Figures 1-4The utility model provides a technical scheme: a kind of high environmental protection pollution-free titanium steel composite plate heat treatment device, including furnace body 1, heating cavity of furnace body 1 is equipped with support frame 2, support frame 2 is firmly installed in the heating cavity of furnace body 1, the stability and security of entire device are guaranteed, the upper and lower ends in support frame 2 inside are equipped with radiant heating plate 3, the specific model and specification of radiant heating plate 3 can be customized according to actual application demand, the upper side of radiant heating plate 3 is equipped with the reflecting cover 6 of parabolic shape, reflecting cover 6 is made of high reflectivity metal material, for example, aluminium or aluminium alloy, this kind of material has excellent heat resistance and good heat conductivity, can effectively resist oxidation and deformation under high temperature environment, and the gap between radiant heating plate 3 and reflecting cover 6 is symmetrically equipped with support assembly connected on support frame 2, the support assembly is by adjustable structure of fixed supporting plate 4 and movable supporting plate 5, and the both sides inner wall of furnace body 1 is equipped with heat insulation material sealing layer 11, the radiant heating plate 3 of this structure can evenly emit heat to titanium steel composite plate in the upper and lower ends in support frame 2, and when radiant heating plate 3 emits heat, reflecting cover 6 can effectively concentrate and reflect heat to composite plate, ensure that heat is maximized and is more evenly distributed, and the support assembly by fixed supporting plate 4 and movable supporting plate 5, the position of titanium steel composite plate is adjusted, ensure that it is placed stable and easy to operate, simultaneously, heat insulation material sealing layer 11 effectively reduces the loss of heat to outside, improves thermal efficiency, reduces energy consumption, so that the device realizes the uniform distribution of heat in the process of heat treatment, significantly improves heating efficiency and the consistency of product quality, solves the problem of uneven heating and easy to cause product surface scratch in prior art, improves production efficiency and product quality, simultaneously, no harmful emissions or pollutants are generated in the whole heat treatment process, meet strict environmental standards, and realize the effective use of energy, reduce carbon footprint, help to reduce the influence of industrial production on environment, and the heating mode of non-contact not only protects the surface quality of titanium steel composite plate, but also further reduces the chemicals and resource consumption required for cleaning or repairing damaged surface, meet the concept of green manufacturing, radiant heating plate 3 is flat structure and surface is evenly distributed with several micropores, and the bottom edge of both sides of radiant heating plate 3 is welded with T-shaped clamping block 9 by connecting block, and the vertical part inside of support frame 2 is welded with T-shaped clamping seat 10, which is consistent with the structure of T-shaped clamping block 9, two groups of T-shaped clamping seat 10 are symmetrically arranged in the vertical part inside of support frame 2, the structure radiant heating plate 3 can ensure that heat can be evenly emitted, avoid local overheating phenomenon, and when installing or dismounting radiant heating plate 3, only need to align T-shaped clamping block 9 with T-shaped clamping seat 10 and push gently, quick positioning and stable fixation can be realized, ensure the stability of heating plate in the working process, which not only simplifies assembly process, improves the convenience of maintenance and replacement, but also enhances the structural strength and reliability of entire device, ensures that titanium steel composite plate is evenly heated in the process of heat treatment,The top of the two sides of the reflector cover 6 is provided with a U-shaped hanging ring 7, the bottom end of the U-shaped hanging ring 7 is movably connected with the outer wall of the top end of the reflector cover 6 through a rotating pin, and the inner side of the vertical part of the support frame 2 is further welded and fixed with a hanging column 8 matched with the structure of the U-shaped hanging ring 7. The U-shaped hanging ring 7 can be flexibly rotated around the rotating pin. Thus, when installing or adjusting the position of the reflector cover 6, the operator only needs to hang the U-shaped hanging ring 7 on the hanging column 8, and the stable suspension of the reflector cover 6 is realized through the cooperation of the U-shaped hanging ring 7 and the hanging column 8. This not only ensures the stability and accurate position of the reflector cover 6 during the working process, but also allows the reflector cover 6 to be quickly disassembled and adjusted in angle as needed, improving the convenience of equipment maintenance and cleaning. The inner wall of the reflector cover 6 is uniformly provided with a plurality of strip-shaped protrusions 12, the strip-shaped protrusions 12 form an integral structure with the reflector cover 6, and the outer surface of the strip-shaped protrusions 12 is in a continuous corrugated structure. This structure of the strip-shaped protrusions 12 enhances the overall strength and durability of the reflector cover 6, and the strip-shaped protrusions 12 can effectively disturb and disperse the reflected heat during the heat treatment process, so that the heat distribution is more uniform, and the formation of local hot spots is avoided. That is, when the heat emitted by the radiant heating plate 3 is irradiated onto the reflector cover 6, the corrugated strip-shaped protrusions 12 can reflect and refract light multiple times, increasing the complexity and length of the heat path, thereby improving the utilization efficiency of heat. The fixed supporting plate 4 is horizontally fixed on the inner side of the vertical part of the support frame 2, and the top of the fixed supporting plate 4 is provided with a movable groove matched with the structure of the movable supporting plate 5, and the middle of the outer side of the fixed supporting plate 4 is connected with a locking bolt through a threaded structure. The movable supporting plate 5 can move horizontally on the fixed supporting plate 4, which is convenient for flexibly adjusting the position according to the size and placement requirements of the titanium-steel composite plate, ensuring stable placement of the plate and easy operation. At the same time, after the movable supporting plate 5 is adjusted to the appropriate position, the locking bolt in the middle of the outer side of the fixed supporting plate 4 can be tightened to firmly fix the movable supporting plate 5, preventing the position from shifting due to vibration or other factors during the heat treatment process. The heat insulation material sealing layer 11 is composed of multiple layers of ceramic fiber fabric, with a thickness of 30-40 mm, and the edges of the heat insulation material sealing layer 11 are fixed on the inner wall of the furnace body 1 by metal pressing strips. This structure of the heat insulation material sealing layer 11 ensures good heat insulation performance, effectively reduces the conduction of heat to the outer wall of the furnace body 1, and greatly reduces heat loss. The edges of the heat insulation material sealing layer 11 are fixed by metal pressing strips, which provides stable mechanical fixation and ensures the tight fit between the sealing layer and the inner wall of the furnace body 1, preventing heat leakage from the edges. Moreover, the structure of the multiple layers of ceramic fiber fabric of the heat insulation material sealing layer 11 enhances the high-temperature resistance and thermal shock resistance, so that it can maintain good heat insulation effect even under extreme temperature changes.
[0019] Working principle: in using the high environmental protection non-pollution titanium steel composite plate heat treatment device, first, the radiation heating plate 3 is installed to the upper and lower two ends of the support frame 2, through the cooperation of T-shaped clamping block 9 and T-shaped clamping seat 10, the quick positioning and stable fixing are realized, then, the reflection cover 6 is hung on the support frame 2, specifically, the U-shaped hanging ring 7 on both sides of the top of the reflection cover 6 is hung on the corresponding hanging column 8, then the movable supporting plate 5 can be horizontally moved on the fixed supporting plate 4, and the fixed supporting plate 4 is firmly fixed by rotating the locking bolt on the outside of the fixed supporting plate 4, so that the titanium steel composite plate is placed stably, finally, the device is started, the radiation heating plate 3 starts to work, and the titanium steel composite plate is uniformly emitted, when the radiation heating plate 3 emits heat, the reflection cover 6 in the shape of parabolic surface can effectively concentrate and reflect the heat to the composite plate, the strip-shaped convex 12 further disturbs and disperses the reflected heat, so that the heat distribution is more uniform, in the whole process, the heat-sealing layer 11 of the heat insulation material effectively reduces the loss of heat to the outside, improves the heat efficiency and reduces the energy consumption, so that a series of work is completed.
[0020] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A high environmental protection and pollution-free titanium steel composite plate heat treatment device, comprising a furnace body (1), characterized in that: The heating cavity of the furnace body (1) is provided with a support frame (2), the upper and lower ends of the support frame (2) are both provided with radiation heating plates (3), the upper side of the radiation heating plate (3) is provided with a parabolic reflector (6), the gap between the radiation heating plate (3) and the reflector (6) is symmetrically provided with a support assembly connected to the support frame (2), the support assembly is composed of an adjustable structure of a fixed support plate (4) and a movable support plate (5), and the inner walls of the two sides of the furnace body (1) are both provided with a heat insulation material sealing layer (11).
2. The high environmental protection and pollution-free titanium-steel composite plate heat treatment device according to claim 1, characterized in that: The radiation heating plate (3) is a flat plate structure and is uniformly provided with a plurality of micropores on the surface, the bottom edges of the two sides of the radiation heating plate (3) are both provided with T-shaped clamping blocks (9), and the inner side of the vertical part of the support frame (2) is provided with T-shaped clamping seats (10) matching the structure of the T-shaped clamping blocks (9).
3. The high environmental protection and pollution-free titanium-steel composite plate heat treatment device according to claim 1, characterized in that: The top of the two sides of the reflector (6) is both provided with a U-shaped hanging ring (7), and the inner side of the vertical part of the support frame (2) is also provided with a hanging column (8) matching the structure of the U-shaped hanging ring (7).
4. The high environmental protection and pollution-free titanium-steel composite plate heat treatment device according to claim 1, characterized in that: The inner wall of the reflector (6) is uniformly provided with a plurality of strip-shaped protrusions (12), and the outer surface of the strip-shaped protrusion (12) is in a continuous corrugated structure.
5. The high environmental protection and pollution-free titanium-steel composite plate heat treatment device according to claim 1, characterized in that: The fixed support plate (4) is horizontally fixed to the inner side of the vertical part of the support frame (2), and the top of the fixed support plate (4) is provided with a movable groove matching the structure of the movable support plate (5).
6. The high environmental protection and pollution-free titanium-steel composite plate heat treatment device according to claim 1, characterized in that: The heat insulation material sealing layer (11) is composed of a plurality of layers of ceramic fiber fabric superimposed, the thickness is 30-40mm, and the edges of the heat insulation material sealing layer (11) are fixed to the inner wall of the furnace body (1) by metal pressing strips.