Processing equipment for high-smoothness tipping base paper

By combining a humidification device and a calendering roller assembly, single-sided calendering of the splicing base paper is achieved, solving the problem that existing technologies cannot meet the requirements for calendering of splicing base paper with high smoothness, thus improving printing effect and hygiene safety.

CN223561946UActive Publication Date: 2025-11-18WEIFANG HUAGANG PACKING MATERIALS
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Patent Information

Application Number
CN202423083914.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-18
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing calenders cannot meet the single-sided calendering requirements for high-smoothness splicing base paper, affecting printing quality and hygiene safety.

Method used

The processing equipment, which combines a humidification device and a calendering roller assembly, performs single-sided calendering by connecting the raw paper. The paper is humidified before calendering, and excess moisture is removed at the downstream calendering roller to ensure calendering quality.

Benefits of technology

It achieves high-smoothness calendering on one side of the base paper, improving printing effect and hygiene safety. The humidification device has a simple structure, facilitates condensate recovery, and reduces the impact on the base paper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses processing equipment for high-smoothness tipping base paper, which belongs to the technical field of calenders and comprises a humidifying device and a calendering roller group. The calendaring roller group comprises a plurality of calendaring rubber rollers, a plurality of calendaring steel rollers and a plurality of guide rollers; in the conveying direction of the tipping base paper, the calendaring rubber rollers and the calendaring steel rollers are arranged in sequence at intervals; the guide roller is used for guiding a moving path of the tipping base paper; a heating module is arranged in the calendering steel roller on the most downstream side; and the humidifying device is used for humidifying the tipping base paper before the tipping base paper enters the calendaring roller group. The calendaring surface is humidified before the tipping base paper enters the calendaring roller group, so that the calendaring quality is improved; and part of moisture of the calendaring base paper is removed at the position of the calendaring steel roller on the most downstream side at high temperature, so that the moisture content of the calendaring base paper meets the requirement.
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Description

TECHNICAL FIELD

[0001] The utility model relates to calender technology field, concretely relates to a kind of processing equipment of high smoothness tipping base paper. BACKGROUND

[0002] Tipping paper is used as cigarette filter tip outer wrapping of cigarette wrapping material, belongs to special industrial paper.Because tipping paper is directly contacted with smoker's lips, so tipping paper and printing ink or coating must be non-toxic and meet food hygiene standards.

[0003] In recent years, tipping paper develops rapidly in China, and product function and characteristics have been greatly developed and innovated.With the increasing voice of environmental protection and health in tobacco industry, the hygiene and safety requirements of packaging materials used in cigarette tipping are increasingly strong.In recent years, foreign countries such as the United States and the European Union have begun to pay attention to the increasing voice of environmental protection and health in tobacco industry.In addition, the smoothness index of the surface of tipping paper directly affects the post-processing printing ink leveling property and printing effect quality of tipping paper product.In general, a calender is installed between the drying part of the paper machine and the paper winding machine to improve the gloss, smoothness and tightness of the paper, and to reduce the air permeability to obtain paper with uniform thickness to improve the printing effect.

[0004] The existing calender cannot meet the calendering of high smooth tipping paper, especially cannot meet the process requirement of single-sided calendering of high smooth tipping paper. UTILITY MODEL CONTENT

[0005] To solve the problems in the prior art, the utility model provides a kind of processing equipment of high smooth tipping paper, realizes the single-sided calendering of tipping paper, and the calendering quality is high.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] The utility model provides a kind of processing equipment of high smooth tipping paper, for the calendering of tipping paper calendering surface;Including humidifying device and calendering roller group;

[0008] The calendering roller group includes several calendering rubber rollers, several calendering steel rollers and several guide rollers;In the conveying direction of the tipping paper, the calendering rubber rollers and the calendering steel rollers are sequentially arranged at intervals;The guide roller is used to guide the moving path of the tipping paper;The calendering steel roller located at the most downstream side is provided with a heating module;

[0009] The humidifying device humidifies the tipping paper before it enters the calendering roller group.

[0010] In the high smoothness tipping base paper processing equipment, the number of the calendering rubber roller and the calendering steel roller is six.

[0011] In the high smoothness tipping base paper processing equipment, the humidifying device comprises a humidifier cover, a humidifying cavity is arranged in the humidifier cover, a paper outlet is arranged on the top wall of the humidifier cover, and a paper inlet is arranged on the bottom wall; an upper paper guide roller, a lower paper guide roller and a humidifying pipe are arranged in the humidifying cavity; the pipe wall of the humidifying pipe is uniformly provided with humidifying holes, and the humidifying pipe is connected with a humidifying device; the upper paper guide roller is adjacent to the paper outlet, and the lower paper guide roller is adjacent to the paper inlet.

[0012] In the high smoothness tipping base paper processing equipment, an electronic humidity detection probe is arranged in the humidifying cavity.

[0013] In the high smoothness tipping base paper processing equipment, heating modules are arranged in the upper paper guide roller and the lower paper guide roller.

[0014] In the high smoothness tipping base paper processing equipment, the top wall of the humidifier cover is composed of a front upper baffle and a rear upper baffle, and the paper outlet is formed between the front upper baffle and the rear upper baffle; the front upper baffle and the rear upper baffle are arranged in an inclined manner, and the side close to the upper paper guide roller is higher than the side connected with the side wall of the humidifier cover.

[0015] In the high smoothness tipping base paper processing equipment, the bottom wall is provided with a bending operation port, a rear lower baffle is connected with the rear side wall of the bending operation port, and a front lower baffle is connected with the front side wall; the rear lower baffle and the front lower baffle extend into the humidifying cavity in an inclined manner, and a front water collecting groove and a rear water collecting groove are formed at the bottom of the humidifying cavity.

[0016] In the high smoothness tipping base paper processing equipment, the bottom wall of the humidifier cover is arranged in an inclined manner, and the front water collecting groove is lower than the rear water collecting groove; the bottom wall on the left and right sides of the bending operation port is provided with a convex part, so that a water conveying concave part is formed between the front water collecting groove and the rear water collecting groove, and the water in the rear water collecting groove is guided to flow into the front water collecting groove.

[0017] In the high smoothness tipping base paper processing equipment, a water baffle is further arranged in the humidifying cavity, and the water baffle is arranged between the tipping base paper and the humidifying pipe.

[0018] In the high smoothness tipping base paper processing equipment, the water baffle is an arc-shaped plate; a connecting sleeve is fixed to each end of the water baffle, the connecting sleeve is sleeved on the outer side of the humidifying pipe, and at least one of the connecting sleeves is locked with the humidifying pipe through a locking screw.

[0019] The beneficial effects of the utility model lie in:

[0020] The processing equipment of the high-smoothness tipping base paper can perform single-side calendering operation on the calendered surface of the tipping base paper;

[0021] The humidifying device is combined with the calendering roller set, the calendered surface of the tipping base paper is humidified before entering the calendering roller set, the calendering quality is improved, and part of the water of the tipping base paper after the calendering is removed at the high-temperature calendering steel roller at the most downstream side, so that the water content of the tipping base paper meets the requirements;

[0022] The humidifying device has simple overall structure, is convenient to process and manufacture, and is convenient for condensate water recovery;

[0023] The condensate water has little influence on the tipping base paper, and the quality of the tipping base paper after the calendering is ensured;

[0024] The tipping base paper blocks most of the atomized water vapor on the side of the tipping base paper which needs to be calendered, and the humidity of the other side is relatively low, the influence of the side which is not subjected to the calendering on the tipping base paper is reduced, and the calendering quality is further ensured. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a whole structure schematic view of an embodiment of the processing equipment of the high-smoothness tipping base paper;

[0026] Figure 2 It is a structure schematic view of the humidifying device in the processing equipment of the high-smoothness tipping base paper;

[0027] Figure 3 It is a bottom structure schematic view of the humidifier cover in the processing equipment of the high-smoothness tipping base paper;

[0028] Figure 4 It is a top structure schematic view of the humidifier cover in the processing equipment of the high-smoothness tipping base paper;

[0029] Figure 5 It is a sectional view of the humidifier cover in the processing equipment of the high-smoothness tipping base paper;

[0030] Figure 6 It is a combined state schematic view of the paper guide roller and the humidifying pipe in the processing equipment of the high-smoothness tipping base paper;

[0031] Figure 7 It is a whole structure schematic view of an embodiment of the processing equipment of the high-smoothness tipping base paper; Figure 6 It is a local enlarged view of the middle D area.

[0032] In the drawing:

[0033] 100 - humidifying device; 101 - humidifier cover; 102 - humidifying pipe; 103 - water baffle; 104 - upper paper guide roller; 105 - lower paper guide roller; 106 - bottom wall; 107 - front lower baffle; 108 - bending operation port; 109 - rear lower baffle; 110 - paper inlet; 111 - rear upper baffle; 112 - front upper baffle; 113 - paper outlet; 114 - water outlet; 115 - convex part; 116 - humidifying hole; 117 - connecting sleeve; 118 - locking screw; 119 - front water receiving groove; 120 - rear water receiving groove;

[0034] 200 - calender roller set; 201 - calender rubber roller; 202 - calender steel roller; 203 - guide roller;

[0035] 300 - tipping base paper. DETAILED DESCRIPTION

[0036] For the convenience of those skilled in the art to understand, the utility model is further explained below in combination with the drawings.

[0037] Please refer to Figures 1-7 , the processing equipment of the high smoothness tipping base paper provided by the utility model is one embodiment, which comprises a humidifying device 100 and a calender roller set 200; the calender roller set 200 comprises a plurality of calender rubber rollers 201, a plurality of calender steel rollers 202 and a plurality of guide rollers 203; in the conveying direction of the tipping base paper 300, the calender rubber rollers 201 and the calender steel rollers 202 are arranged in sequence and spaced from each other; as one embodiment of the calender roller set 200, the calender roller set 200 is arranged from top to bottom as the calender rubber roller 201, the calender steel roller 202, the calender rubber roller 201, the calender steel roller 202…… and the guide roller 203 is used to guide the moving path of the tipping base paper 300. The side of the tipping base paper 300 to be calendered is the calendered surface, which faces the calender steel roller 202; the other side does not need to be calendered, so it is always in contact with the calender rubber roller 201. The connection of the calender rubber roller 201 and the calender steel roller 202 with the rack and the driving mechanism are prior art, so they are not shown in the figure.

[0038] Preferably, the number of the calender rubber rollers 201 and the calender steel rollers 202 is six; further, in the conveying direction of the tipping base paper 300, the calender steel roller 202 located at the most downstream side is provided with a heating module. The heating module can be electric heating or heating the calender steel roller 202 by circulating supply of high-temperature medium, and the heating module is prior art, which will not be described here. When the tipping base paper 300 is output from the calender roller set 200, the heating module is used to heat the tipping base paper 300 to remove excess moisture, which can ensure the stability of the moisture index of the high smoothness tipping base paper 300.

[0039] The humidifying device 100 increases the moisture content of the tipping paper 300 before the tipping paper 300 enters the calender roller set 200, so as to cooperate with the subsequent calendering operation. Please refer to Figures 2-7 The humidifying device 100 comprises a humidifier cover 101 fixedly installed on a machine frame, and a humidifying cavity arranged in the humidifier cover 101. The humidifying cavity is provided with an upper paper guide roller 104, a lower paper guide roller 105 and a humidifying pipe 102. The humidifying pipe 102 is fixed in the humidifying cavity, for example, the two ends of the humidifying pipe 102 are fixed on the humidifier cover 101. The pipe wall of the humidifying pipe 102 is uniformly provided with humidifying holes 116. The humidifying pipe 102 is connected with a humidifying device, for example, an ultrasonic atomizer. The water vapor atomized by the humidifying device is delivered to the humidifying pipe 102 to humidify the humidifying cavity. An electronic humidity detection probe can be arranged in the humidifying cavity to detect the humidity of the humidifying environment on line, so as to ensure that the paper is fully humidified. The upper paper guide roller 104 and the lower paper guide roller 105 are rotatably installed on the machine frame, and the humidifier cover 101 covers the outer side of the upper paper guide roller 104 and the lower paper guide roller 105. The upper paper guide roller 104 and the lower paper guide roller 105 are rotatably connected with the humidifier cover 101. The top wall of the humidifier cover 101 is provided with a paper outlet 113, and the bottom wall is provided with a paper inlet 110. The paper outlet 113, the paper inlet 110, the upper paper guide roller 104 and the lower paper guide roller 105 are parallel to each other. The tipping paper 300 enters the humidifying cavity from the paper inlet 110, then passes through the lower paper guide roller 105 and the upper paper guide roller 104 in sequence, and avoids the humidifying pipe 102. Finally, the tipping paper 300 is output through the paper outlet 113.

[0040] The upper paper guide roller 104 and the lower paper guide roller 105 are provided with heating modules to prevent the vaporized water from condensing on the upper paper guide roller 104 and the lower paper guide roller 105, especially at the end of the upper paper guide roller 104 and the lower paper guide roller 105. The condensed droplets will splash onto the tipping paper 300 when the upper paper guide roller 104 and the lower paper guide roller 105 rotate, causing the local humidity of the tipping paper 300 to be too high, the tension to be reduced and the tipping paper 300 to be damaged. The heating modules in the upper paper guide roller 104 and the lower paper guide roller 105 can use electric heating or high-temperature circulating medium heating in the prior art.

[0041] In order to avoid the damage of the condensed water to the tipping paper 300, the top wall of the humidifier cover 101 is composed of a front upper baffle 112 and a rear upper baffle 111, and the paper outlet 113 is formed between the two baffles. The paper outlet 113 is located above the upper paper guide roller 104 and corresponds in position. The front upper baffle 112 is inclinedly arranged, with the front side being lower and the rear side being higher. The front side of the rear upper baffle 111 is higher, and the rear side is lower. The condensed water can flow along the inner wall of the humidifier cover 101, preventing the condensed water from falling on the tipping paper 300.

[0042] In order to facilitate the condensate collection, recovery, humidifier cover 101 bottom wall 106 is inclined to set, the rear side is higher than the front side; bottom wall 106 is provided with a bending operation mouth 108, the bending operation mouth 108 is rectangular, the rear side wall is connected with a rear lower baffle 109, and the front side wall is connected with a front lower baffle 107; the rear lower baffle 109 and the front lower baffle 107 extend to the humidification cavity; in this way, the front water tank 119 and the rear water tank 120 are formed at the bottom of the humidification cavity; the front water tank 119 is lower than the rear water tank 120. The bottom wall 106 of the bending operation mouth 108 left and right sides is provided with a convex part 115, so as to form a water conveying concave part between the front water tank 119 and the rear water tank 120, guiding the water flow in the rear water tank 120 into the front water tank 119. The front water tank 119 is provided with a drain 114, which is connected with a drain pipe, so as to recover the condensate.

[0043] Further, the lower paper guide roller 105 is located on the upper side of the paper inlet 110, and the rear lower baffle 109 and the front lower baffle 107 extend to the lower side of the lower paper guide roller 105.

[0044] Further, the humidification cavity is also provided with a water baffle 103; the water baffle 103 is blocked between the paper and the humidification pipe 102, so as to avoid that the atomized water sprayed from the humidification hole 116 is directly sprayed on the paper, causing the local humidity of the paper to be too large and causing the paper to be damaged. The water baffle 103 is preferably an arc-shaped plate, which has a large covering angle and occupies a small space as a whole; the two ends of the water baffle 103 are respectively fixed with a connecting sleeve 117; the connecting sleeve 117 is sleeved on the outside of the humidification pipe 102. At least one of the connecting sleeves 117 is locked with the humidification pipe 102 through a locking screw 118.

[0045] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A processing apparatus of high smoothness tipping base paper for calendering a calendered surface of a tipping base paper (300); characterized by, The humidifying device (100) and the calender roller group (200) are included. The calender roller group (200) includes several calender rubber rollers (201), several calender steel rollers (202) and several guide rollers (203); the calender rubber rollers (201) and the calender steel rollers (202) are arranged in sequence and are spaced from each other in the conveying direction of the tipping base paper (300); the guide rollers (203) are used for guiding the moving path of the tipping base paper (300); the calender steel roller (202) located at the most downstream side is provided with a heating module; The humidifying device (100) humidifies the tipping base paper (300) before the tipping base paper (300) enters the calender roller group (200).

2. The processing apparatus of high smoothness tipping paper according to claim 1, wherein, The number of the calender rubber rollers (201) and the calender steel rollers (202) is six.

3. The processing apparatus of high smoothness tipping paper according to claim 1, wherein, The humidifying device (100) includes a humidifier cover (101), the humidifier cover (101) is provided with a humidifying cavity; the top wall of the humidifier cover (101) is provided with a paper outlet (113), and the bottom wall (106) is provided with a paper inlet (110); the humidifying cavity is provided with an upper paper guide roller (104), a lower paper guide roller (105) and a humidifying pipe (102); the pipe wall of the humidifying pipe (102) is uniformly provided with humidifying holes (116), and the humidifying pipe (102) is connected with a humidifying device; the upper paper guide roller (104) is adjacent to the paper outlet (113), and the lower paper guide roller (105) is adjacent to the paper inlet (110).

4. The processing apparatus of high smoothness tipping paper according to claim 3, wherein, An electronic humidity detection probe is arranged in the humidifying cavity.

5. The processing apparatus of high smoothness tipping paper according to claim 3, wherein, The upper paper guide roller (104) and the lower paper guide roller (105) are both provided with a heating module.

6. The processing apparatus of a high-smoothness tipping paper according to claim 3, wherein The top wall of the humidifier cover (101) is composed of a front upper baffle (112) and a rear upper baffle (111), and the paper outlet (113) is formed between the two baffles; the front upper baffle (112) and the rear upper baffle (111) are arranged obliquely, and the side close to the upper paper guide roller (104) is higher than the side connected with the side wall of the humidifier cover (101).

7. The processing apparatus of a high-smoothness tipping paper according to claim 3, wherein The bottom wall (106) is provided with a bending operation opening (108), the rear side wall of the bending operation opening (108) is connected with a rear lower baffle (109), and the front side wall is connected with a front lower baffle (107); the rear lower baffle (109) and the front lower baffle (107) extend obliquely into the humidifying cavity, and form a front water collecting groove (119) and a rear water collecting groove (120) at the bottom of the humidifying cavity.

8. The processing apparatus of a high-smoothness tipping paper according to claim 7, wherein The bottom wall (106) of the humidifier cover (101) is arranged obliquely, and the front water collecting groove (119) is lower than the rear water collecting groove (120); the bottom wall (106) on the left and right sides of the bending operation opening (108) is provided with a convex part (115), so as to form a water conveying concave part between the front water collecting groove (119) and the rear water collecting groove (120), and guide the water in the rear water collecting groove (120) to flow into the front water collecting groove (119).

9. The processing apparatus of a high-smoothness tipping paper according to claim 3, wherein, The humidifying cavity is also provided with a water baffle (103), and the water baffle (103) is arranged between the tipping base paper (300) and the humidifying pipe (102).

10. The processing apparatus of a high-smoothness tipping paper according to claim 9, wherein The water baffle (103) is an arc-shaped plate; two ends of the water baffle (103) are respectively fixed with connecting sleeves (117), the connecting sleeves (117) are sleeved outside the humidifying pipe (102), and at least one of the connecting sleeves (117) is locked with the humidifying pipe (102) through a locking screw (118).