Integral movable maintenance heat preservation shed frame for roadbed slab of double-line ballastless track

By designing an integrated mobile curing and insulation shed for double-track ballastless track slabs, the problems of high labor intensity and low efficiency of traditional curing measures were solved, achieving efficient insulation and improved construction quality.

CN223561964UActive Publication Date: 2025-11-18ROAD & BRIDGE INT CO LTD +1
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Patent Information

Application Number
CN202423177037.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-18
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Traditional winter construction of ballastless track slabs involves labor-intensive and inefficient insulation and maintenance measures, and the quality of maintenance is difficult to guarantee.

Method used

Design a mobile curing and insulation shed for double-track ballastless track slabs. The shed adopts an enclosed design and includes two sets of support frames, insulation tarpaulin and longitudinal support square tubes. The gantry crane's base rail is used as the tool rail to simplify the movement and installation process.

Benefits of technology

It significantly improves the thermal insulation effect, reduces labor intensity, and improves construction efficiency and maintenance quality. It is suitable for the thermal insulation and maintenance of various double-track ballastless track slabs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of railway ballastless track construction, and discloses a double-line ballastless track roadbed slab integral moving type maintenance heat preservation shed frame which comprises two sets of supporting frames, each supporting frame comprises two vertical supporting rods, and the top ends of the two vertical supporting rods are fixed into a whole through a triangular truss. A rail pulley is fixed at the bottom end of the vertical supporting rod through a bolt or a pin shaft, and the rail pulley is positioned on a tool rail fixed on the ground; the top end of the triangular truss is fixedly provided with heat preservation tarpaulin integrated with the triangular truss, and the four corners of the heat preservation tarpaulin are fixed to the bottom ends of the four vertical supporting rods of the two sets of supporting frames through iron wires respectively. Due to the structure, the labor intensity is reduced, and the construction efficiency and the curing quality are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to railway ballastless track construction technical field, provide a kind of double line ballastless track bed slab integral movable maintenance heat preservation shed frame for reducing labour intensity, improve construction efficiency and health quality. BACKGROUND

[0002] Referring to the drawings Figure 4 Ballastless track is composed of base (1), bed slab (2), fastener and rail (3) and so on, railway section construction in northern region cannot avoid winter construction, winter construction temperature will directly affect bed slab concrete strength, its heat preservation maintenance is an important guarantee measure of winter construction, and maintenance measure directly determines concrete quality.Good or bad. Traditional health measures use artificial laying cotton quilt, geotextile and other measures to carry out heat preservation, and workers have high labor intensity, low construction efficiency and difficult to guarantee health quality. UTILITY MODEL CONTENTS

[0003] Therefore, the utility model aims at providing a kind of double line ballastless track bed slab integral movable maintenance heat preservation shed frame for reducing labour intensity, improving construction efficiency and health quality.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0005] The utility model provides a kind of double line ballastless track bed slab integral movable maintenance heat preservation shed frame, wherein: including two sets of support frame, the support frame includes two vertical support rods, the top of the two vertical support rods is fixed as a whole through triangular truss;

[0006] The bottom of the vertical support rod is fixed with track pulley through bolt or pin shaft, and the track pulley is located on tool rail fixed on the ground;

[0007] The top of the triangular truss is fixed with heat preservation tarpaulin integrated with it, and the four corners of the heat preservation tarpaulin are fixed at the bottom of the four vertical support rods of the two sets of support frame through iron wire.

[0008] To increase the stress area of the heat preservation tarpaulin, in the above scheme, further: at least three longitudinal support square tubes are arranged between the two sets of triangular trusses, and adjacent two longitudinal support square tubes are provided with scissor-shaped support frame integrated.

[0009] To ensure the stability of the heat preservation tarpaulin fixed, in the above scheme, further: the heat preservation tarpaulin is fixed on longitudinal support square tube and / or scissor-shaped support frame and / or the top of triangular truss.

[0010] To further reduce construction cost and improve construction efficiency, in the above scheme, further: the tool rail adopts the base rail of gantry crane during bed slab construction.

[0011] The utility model discloses the beneficial effect is:

[0012] 1, the shed frame of the scheme adopts the closed design, and the four sides are closed tightly, and the heat preservation effect is good, can significantly improve the heat preservation maintenance effect of the bed plate concrete in winter, improve the heat preservation maintenance effect.

[0013] 2, the whole structure of the shed frame is light, easy to push and move, and only one person can realize the conversion of the operation area, greatly reduces the labor intensity of the operating personnel, reduces the labor intensity.

[0014] 3, the moving and installing process of the shed frame is simple and fast, does not need complex equipment and a large number of manpower investment, can significantly improve the construction efficiency, shorten the construction period, improve the construction efficiency.

[0015] 4, the shed frame structure is simple, easy to manufacture and install, and has strong applicability, can be used for the heat preservation maintenance operation of various double-line ballastless track bed plates, has good popularization value and application prospect, and has strong popularization. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to make the purpose, technical scheme and advantage of the utility model more clear, the following will be the preferred detailed description of the utility model combined with the drawings, wherein:

[0017] Figure 1 It is the structural schematic diagram of the utility model;

[0018] Figure 2 It is the structural schematic diagram of the side direction of the utility model;

[0019] Figure 3 It is the structural schematic diagram of the utility model when being used;

[0020] Reference signs: 1, base;2, bed plate;3, steel rail;4, tool rail;5, heat preservation tarpaulin;6, longitudinal support square tube;7 scissor-shaped support frame;8, vertical support rod;9, support frame;10, triangular truss;11, track pulley. DETAILED DESCRIPTION

[0021] The utility model will be further explained in combination with specific implementation. Among them, the drawing is only used for example description, and the representation is only schematic diagram, and cannot be understood as the limitation of the patent;In order to better illustrate the embodiment of the utility model, some components of the drawing can be omitted, enlarged or reduced, and the size of actual product is not represented;For those skilled in the art, it is understandable that some known structures in the drawing and its description can be omitted.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] The present invention will be further described in detail below with reference to the accompanying drawings.

[0024] like Figures 1-4 As shown, this utility model provides an integral movable maintenance and insulation shed for double-track ballastless track bed slabs, which includes two sets of support frames 9, each support frame 9 including two vertical support rods 8, the top ends of the two vertical support rods 8 being fixed together by a triangular truss 10;

[0025] The bottom end of the vertical support rod 8 is fixed with a track pulley 11 by bolts or pins, and the track pulley 11 is located on the tool rail 4 fixed on the ground.

[0026] The top of the triangular truss 10 is fixed with an integral thermal insulation tarpaulin 5, and the four corners of the tarpaulin 5 are respectively fixed to the bottom ends of the four vertical support rods 8 of the two sets of support frames 9 by wires. In this embodiment, the entire shed adopts a closed design, which is tightly sealed on all sides, has a good thermal insulation effect, and can significantly improve the thermal insulation and curing effect of the concrete of the track bed slab in winter. The entire shed structure is lightweight, easy to push and move, and only one person is needed to realize the change of work area, which greatly reduces the labor intensity of the workers. The entire shed movement and installation process is simple and quick, without the need for complicated equipment and a large amount of manpower, which can significantly improve construction efficiency and shorten the construction period. In this embodiment, the connecting parts of each section of the triangular truss 10 are made of lightweight and durable round tubes with a diameter and thickness of 50mm and 1.5mm, respectively.

[0027] To increase the load-bearing area of ​​the thermal insulation tarpaulin 5, in the above embodiment, preferably, at least three longitudinal support square tubes 6 are provided between the two sets of triangular trusses 10, and a scissor-shaped support frame 7 is provided between adjacent longitudinal support square tubes 6 to fix them together. In this embodiment, the diameter and thickness of the longitudinal support square tubes 6 are 100mm and 3mm, respectively.

[0028] To ensure the stability of the insulation tarpaulin 5, in the above embodiment, preferably, the insulation tarpaulin 5 is fixed on the longitudinal support square tube 6 and / or the scissor-shaped support frame 7, and / or the top of the triangular truss 10.

[0029] To further reduce construction cost and improve construction efficiency, in the above embodiment, preferably: the tool rail 4 adopts the foundation rail of the gantry crane when the track bed slab is constructed. In this embodiment, during the stage of constructing the reinforcement and track row frame of the track bed slab 1, the gantry moves back and forth by relying on the foundation rail, and when the concrete pouring is completed, the gantry crane moves forward, and the section of the foundation rail can be directly used as the tool rail of the curing and heat preservation shed frame. When the concrete curing is completed, the tool rail is removed and moved forward for use in the turnover of the foundation rail of the gantry crane.

[0030] In all the above embodiments, the components are conventional market products.

[0031] Referring to the accompanying drawings Figures 1 to 3 The construction process of the structure is as follows:

[0032] When the concrete pouring of the track bed slab 1 in winter is completed, the shed frame is manually pushed along the tool rail 4 to the concrete area of the track bed slab 1. The entire shed frame covers above the concrete of the track bed slab 1, and the heat preservation effect of the shed cloth 5 is utilized to heat and cure the concrete of the track bed slab 1. During the curing period, the temperature and strength change of the concrete of the track bed slab 1 can be monitored by observation or detection means to ensure the curing quality. After the curing is completed, the entire shed frame is manually pushed along the tool rail 4 to the next curing area by the workers, and the next round of curing operation is performed. The entire process reduces the labor intensity, improves the construction efficiency and curing quality.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model and are not limited. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the utility model can be modified or replaced equivalently without departing from the purpose and scope of the technical solutions, and all should be covered in the scope of the claims of the utility model.

Claims

1. A movable curing and insulation shed for double-track ballastless track slabs, characterized in that: It comprises two sets of supporting frames (9) which comprise two vertical supporting rods (8) whose top ends are fixed into one body through triangular trusses (10); The bottom ends of the vertical supporting rods (8) are fixed with track pulleys (11) through bolts or pins, which are located on tool tracks (4) fixed on the ground; The top ends of the triangular trusses (10) are fixed with heat-insulating tarpaulins (5) which are integrated with the triangular trusses (10), and the four corners of the heat-insulating tarpaulins (5) are fixed at the bottom ends of the four vertical supporting rods (8) of the two sets of supporting frames (9) through iron wires respectively.

2. The double-track ballastless track slab integral moving type maintenance and heat preservation shed frame according to claim 1, characterized in that: At least three longitudinal supporting square tubes (6) are arranged between the two sets of triangular trusses (10), and adjacent two longitudinal supporting square tubes (6) are arranged with scissor-shaped supporting frames (7) which fix them into one body.

3. The double-track ballastless track slab integral moving type maintenance and heat preservation shed frame according to claim 2, characterized in that: The heat-insulating tarpaulins (5) are fixed on the longitudinal supporting square tubes (6) and / or the scissor-shaped supporting frames (7) and / or the top ends of the triangular trusses (10).

4. The double-track ballastless track slab integral moving type maintenance and heat preservation shed frame according to claim 1, characterized in that: The tool tracks (4) are the foundation tracks of gantry cranes when the track bed plates are constructed.