Efficient and energy-saving building grouter

By designing a servo motor-driven shaft and bevel gear transmission system, combined with a spiral feeder and a mixing rod, the problem of grouting machine outlet blockage was solved, achieving stable output of grouting material and efficient repair.

CN223562000UActive Publication Date: 2025-11-18DONGGUAN CALCULUS NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422865446.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-18
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Grouting machines on the market lack a uniform grout delivery and anti-clogging structure at the outlet, which makes the grout material prone to clogging the outlet and increases road repair time.

Method used

A high-efficiency and energy-saving building grouting machine was designed. It adopts a servo motor driven shaft and bevel gear transmission system, combined with a spiral feeding plate and a mixing rod, to achieve continuous mixing and uniform conveying of grouting material, thus avoiding blockage.

Benefits of technology

It achieved stable output of grouting material, improved road repair efficiency, avoided outlet blockage, and simplified the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient energy-saving building grouter which comprises a top shell and a third rotating shaft, the upper surface of the top shell is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a first rotating shaft, the bottom end of the first rotating shaft is fixedly connected with a first bevel gear, and the outer surface of the first bevel gear is connected with a second bevel gear in a meshed mode. According to the efficient and energy-saving building grouter, grouting materials enter the stirring barrel, the servo motor is started, the stirring rods in the stirring barrel continuously rotate under power transmission, the grouting materials are continuously stirred, the stirring speed is increased, the stirring speed is increased, and the stirring speed is increased; grouting materials conveniently flow into the material conveying barrel from the position connected with the electromagnetic valve, then the grouting materials are stably conveyed at a constant speed through the spiral feeding piece rotating in the material conveying barrel, the grouting materials flow out of the discharging port and flow to the damaged position of the road, and rapid grouting and repairing are conducted on the damaged position of the road.
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Description

Technical Field

[0001] This utility model relates to the field of rapid road repair technology, and in particular to a high-efficiency and energy-saving building grouting machine. Background Technology

[0002] Over time, roads may develop small potholes or collapses, requiring the use of grouting machines to repair the damaged areas. However, grouting machines on the market often lack the necessary uniform grout delivery and anti-clogging structure at the outlet, which can easily cause the grout to get stuck at the outlet. This necessitates workers to reopen the outlet, increasing road repair time. Utility Model Content

[0003] The main purpose of this utility model is to provide a high-efficiency and energy-saving building grouting machine, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A high-efficiency and energy-saving building grouting machine includes a top shell and a rotating shaft three. A servo motor is fixedly connected to the upper surface of the top shell. A rotating shaft one is fixedly connected to the output end of the servo motor. A bevel gear one is fixedly connected to the bottom end of the rotating shaft one. A bevel gear two is meshed with the outer surface of the bevel gear one. A rotating shaft two is fixedly connected to the inner wall of the bevel gear two. A spiral feeding plate is fixedly connected to the outer surface of the rotating shaft two. A rotating sleeve is fixedly connected to the outer surface of the rotating shaft three. A stirring rod is fixedly connected to the outer surface of the rotating sleeve.

[0006] To facilitate the addition and mixing of grouting material, this utility model of a high-efficiency and energy-saving building grouting machine has a base fixedly connected to the lower surface of the top shell, a mixing tank fixedly connected to the upper surface of the base, and a bottom shell fixedly connected to the lower surface of the base.

[0007] In order to facilitate the output of grouting material, as a high-efficiency and energy-saving building grouting machine of this utility model, a connecting solenoid valve is fixedly connected to the lower surface of the mixing tank, a material conveying cylinder is fixedly connected to the lower surface of the connecting solenoid valve, and a support plate is fixedly connected to the lower surface of the base.

[0008] In order to facilitate the flow of grouting material, as a high-efficiency and energy-saving building grouting machine of this utility model, one end of the conveying cylinder is fixedly connected to a cylinder cover, and the outer surface of the conveying cylinder is fixedly connected to a discharge port.

[0009] In order to achieve the effect of supporting the rotating shaft, as a high-efficiency and energy-saving building grouting machine of this utility model, the upper surface of the mixing tank is fixedly connected to a top cover, and the inner wall of the top shell is fixedly connected to a fixing block.

[0010] In order to achieve the effect of transmitting power to drive the rotation of the three shafts, as a high-efficiency and energy-saving building grouting machine of this utility model, the outer surface of the shaft is fixedly connected to a drive wheel, the inner wall of the drive wheel is connected to a belt, the inner wall of the belt is connected to a driven wheel, and the inner wall of the driven wheel is fixedly connected to the three shafts.

[0011] In order to achieve the effect of supporting the base, as a high-efficiency and energy-saving building grouting machine of this utility model, the lower surface of the base is fixedly connected to a fixed frame, and the lower surface of the base is fixedly connected to a support leg.

[0012] In order to achieve the effect of fixing the cleaning sheet to the mixing rod, as a high-efficiency and energy-saving grouting machine of this utility model, a sleeve is fixedly connected to one end of the mixing rod, and a cleaning sheet is fixedly connected to one end of the sleeve.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This high-efficiency and energy-saving grouting machine, through the configuration of a top shell, servo motor, rotating shaft one, bevel gear one, bevel gear two, rotating shaft two, spiral feeder, rotating shaft three, rotating sleeve, mixing rod, mixing tank, and conveying cylinder, allows grout to enter the mixing tank. The servo motor is activated, and the mixing rod inside the mixing tank rotates continuously under power transmission, continuously mixing the grout. This facilitates the flow of grout from the connection to the solenoid valve into the conveying cylinder. The rotating spiral feeder inside the conveying cylinder then delivers the grout at a uniform and stable speed, allowing it to flow out from the outlet and reach the damaged road area for rapid grouting and repair. This avoids inconsistent grout output during grouting, preventing accumulation at the outlet and thus improving grouting repair efficiency.

[0015] 2. This high-efficiency and energy-saving grouting machine, through the setting of a sleeve and a cleaning plate, after the device is used, the sleeve is fixed on the mixing rod, so that the cleaning plate contacts the inner wall of the mixing tank, cleaning fluid is poured into the device, the servo motor is started, so that the cleaning plate rotates inside the tank to scrape off the residual grout on the tank wall, cleaning the mixing tank and avoiding the presence of residual material in the tank, which facilitates the next use of the device. Attached Figure Description

[0016] Figure 1 This is a structural schematic diagram of a high-efficiency and energy-saving building grouting machine according to Embodiment 1 of this utility model;

[0017] Figure 2 This is a bottom-view isometric structural diagram of a high-efficiency and energy-saving building grouting machine according to Embodiment 1 of this utility model;

[0018] Figure 3 This is a rear-view isometric structural schematic diagram of a high-efficiency and energy-saving building grouting machine according to Embodiment 1 of this utility model;

[0019] Figure 4 This is a frontal cross-sectional view of a high-efficiency and energy-saving building grouting machine according to Embodiment 1 of this utility model;

[0020] Figure 5 This is an isometric structural schematic diagram of a high-efficiency and energy-saving building grouting machine according to Embodiment 1 of this utility model;

[0021] Figure 6 This is a schematic diagram of the isometric structure of the rotating shaft of a high-efficiency and energy-saving building grouting machine according to Embodiment 1 of this utility model.

[0022] In the diagram: 1. Top shell; 2. Servo motor; 3. Shaft 1; 4. Bevel gear 1; 5. Bevel gear 2; 6. Shaft 2; 7. Spiral feeder; 8. Shaft 3; 9. Rotating sleeve; 10. Stirring rod; 11. Base; 12. Stirring tank; 13. Connecting solenoid valve; 14. Feeding cylinder; 15. Cylinder cover; 16. Discharge port; 17. Top cover; 18. Drive wheel; 19. Belt; 20. Driven wheel; 21. Fixing block; 22. Bottom shell; 23. Support plate; 24. Fixing frame; 25. Support leg; 26. Sleeve; 27. Cleaning plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] like Figure 1-6 As shown, a high-efficiency and energy-saving building grouting machine includes a top shell 1 and a rotating shaft 3 8. A servo motor 2 is fixedly connected to the upper surface of the top shell 1. A rotating shaft 1 3 is fixedly connected to the output end of the servo motor 2. A bevel gear 1 4 is fixedly connected to the bottom end of the rotating shaft 1 3. A bevel gear 2 5 is meshed with the outer surface of the bevel gear 1 4. A rotating shaft 2 6 is fixedly connected to the inner wall of the bevel gear 2 5. A spiral feeding plate 7 is fixedly connected to the outer surface of the rotating shaft 2 6. A rotating sleeve 9 is fixedly connected to the outer surface of the rotating shaft 3 8. A stirring rod 10 is fixedly connected to the outer surface of the rotating sleeve 9.

[0026] In practical use, the system comprises a top shell 1, a servo motor 2, a rotating shaft 3, a bevel gear 4, a bevel gear 5, a rotating shaft 6, a spiral feeder 7, a rotating shaft 8, a rotating sleeve 9, a stirring rod 10, a mixing tank 12, and a conveying cylinder 14. The bevel gear 4 at the bottom of rotating shaft 3 meshes with the bevel gear 5 at one end of rotating shaft 6. The top of rotating shaft 3 is connected to rotating shaft 8 via a drive wheel 18, a belt 19, and a driven wheel 20. The spiral feeder 7 is fixed to rotating shaft 6, and the stirring rod 10 is fixed to rotating shaft 8 via the rotating sleeve 9. Rotating shaft 8 and stirring rod 10 are located inside the mixing tank 12, while rotating shaft 6 and spiral feeder 7 are located inside the conveying cylinder 14. The mixing tank 12 and the conveying cylinder 14 are connected by a solenoid valve 13. When the grouting machine is in use, the grouting material enters the mixing tank 12, the servo motor 2 is started, and the mixing rod 10 in the mixing tank 12 rotates continuously under the power transmission, continuously stirring the grouting material. This facilitates the grouting material to flow into the conveying cylinder 14 from the solenoid valve 13. Then, the rotating spiral feeding plate 7 in the conveying cylinder 14 conveys the grouting material at a uniform and stable speed, so that the grouting material flows out from the outlet 16 and flows to the damaged road area for rapid grouting and repair. This avoids the grouting material output from being too large or too small during grouting and accumulating at the outlet 16, which would cause blockage and improve the grouting and repair efficiency.

[0027] In this embodiment, a base 11 is fixedly connected to the lower surface of the top shell 1, a stirring tank 12 is fixedly connected to the upper surface of the base 11, and a bottom shell 22 is fixedly connected to the lower surface of the base 11.

[0028] In practical use, the mixing tank 12 makes it easy to add grouting material for mixing.

[0029] In this embodiment, a connecting solenoid valve 13 is fixedly connected to the lower surface of the mixing tank 12, a conveying cylinder 14 is fixedly connected to the lower surface of the connecting solenoid valve 13, and a support plate 23 is fixedly connected to the lower surface of the base 11.

[0030] In practical use, the material conveying cylinder 14 facilitates the output of grouting material.

[0031] In this embodiment, a cylinder cover 15 is fixedly connected to one end of the feeding cylinder 14, and a discharge port 16 is fixedly connected to the outer surface of the feeding cylinder 14.

[0032] In practical use, the discharge port 16 facilitates the flow of grouting material.

[0033] In this embodiment, a top cover 17 is fixedly connected to the upper surface of the mixing tank 12, and a fixing block 21 is fixedly connected to the inner wall of the top shell 1.

[0034] In practical use, the rotating shaft 3 is supported by the setting of the fixing block 21.

[0035] In this embodiment, a drive wheel 18 is fixedly connected to the outer surface of the shaft 3, a belt 19 is attached to the inner wall of the drive wheel 18, a driven wheel 20 is attached to the inner wall of the belt 19, and a shaft 3 is fixedly connected to the inner wall of the driven wheel 20.

[0036] In practical use, the drive wheel 18, belt 19 and driven wheel 20 are used to transmit power to drive the rotating shaft 8 to rotate.

[0037] In this embodiment, a fixing frame 24 is fixedly connected to the lower surface of the base 11, and a support leg 25 is fixedly connected to the lower surface of the base 11.

[0038] In practical use, the base 11 is supported by the support legs 25.

[0039] In this embodiment, a sleeve 26 is fixedly connected to one end of the stirring rod 10, and a cleaning plate 27 is fixedly connected to one end of the sleeve 26.

[0040] In practical use, the cleaning plate 27 is fixed to the stirring rod 10 by setting the sleeve 26.

[0041] Working principle: When the grouting machine is in use, the grouting material enters the mixing tank 12. The servo motor 2 is started, which drives the rotating shaft 3 to rotate. Under the action of the driving wheel 18, belt 19 and driven wheel 20, the rotating shaft 8 rotates. Under the action of the meshing transmission of bevel gear 4 and bevel gear 5, the rotating shaft 6 rotates, which makes the spiral feeding plate 7 rotate in the conveying cylinder 14. This makes the stirring rod 10 in the mixing tank 12 rotate continuously under the power transmission, continuously stirring the grouting material. This facilitates the grouting material to flow into the conveying cylinder 14 from the solenoid valve 13. Then, the rotating spiral feeding plate 7 in the conveying cylinder 14 uniformly and stably conveys the grouting material to the outlet 16, so that the grouting material flows out from the outlet 16 and flows to the damaged road area for rapid grouting and repair.

[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency and energy-saving building grouting machine, comprising a top shell (1) and a rotating shaft (8), characterized in that: A servo motor (2) is fixedly connected to the upper surface of the top shell (1). A rotating shaft (3) is fixedly connected to the output end of the servo motor (2). A bevel gear (4) is fixedly connected to the bottom end of the rotating shaft (3). A bevel gear (5) is meshed with the outer surface of the bevel gear (4). A rotating shaft (6) is fixedly connected to the inner wall of the bevel gear (5). A spiral feeding plate (7) is fixedly connected to the outer surface of the rotating shaft (6). A rotating sleeve (9) is fixedly connected to the outer surface of the rotating shaft (8). A stirring rod (10) is fixedly connected to the outer surface of the rotating sleeve (9).

2. The high-efficiency and energy-saving building grouting machine according to claim 1, characterized in that: A base (11) is fixedly connected to the lower surface of the top shell (1), a stirring tank (12) is fixedly connected to the upper surface of the base (11), and a bottom shell (22) is fixedly connected to the lower surface of the base (11).

3. The high-efficiency and energy-saving building grouting machine according to claim 2, characterized in that: A connecting solenoid valve (13) is fixedly connected to the lower surface of the mixing tank (12), a conveying cylinder (14) is fixedly connected to the lower surface of the connecting solenoid valve (13), and a support plate (23) is fixedly connected to the lower surface of the base (11).

4. The high-efficiency and energy-saving building grouting machine according to claim 3, characterized in that: One end of the conveying cylinder (14) is fixedly connected to a cylinder cover (15), and the outer surface of the conveying cylinder (14) is fixedly connected to a discharge port (16).

5. The high-efficiency and energy-saving building grouting machine according to claim 2, characterized in that: The upper surface of the mixing tank (12) is fixedly connected to a top cover (17), and the inner wall of the top shell (1) is fixedly connected to a fixing block (21).

6. The high-efficiency and energy-saving building grouting machine according to claim 1, characterized in that: A drive wheel (18) is fixedly connected to the outer surface of the first rotating shaft (3). A belt (19) overlaps the inner wall of the drive wheel (18). A driven wheel (20) overlaps the inner wall of the belt (19). A third rotating shaft (8) is fixedly connected to the inner wall of the driven wheel (20).

7. The high-efficiency and energy-saving building grouting machine according to claim 2, characterized in that: A fixing frame (24) is fixedly connected to the lower surface of the base (11), and a support leg (25) is fixedly connected to the lower surface of the base (11).

8. The high-efficiency and energy-saving building grouting machine according to claim 1, characterized in that: A sleeve (26) is fixedly connected to one end of the stirring rod (10), and a cleaning plate (27) is fixedly connected to one end of the sleeve (26).