Convenient railroad sleeper cleaning device
By installing hydraulically driven flexible cleaning rods and guide wheels on the inspection vehicle, the problems of low cleaning efficiency and damage to railway sleepers have been solved, realizing automated, stable and efficient sleeper cleaning and reducing maintenance costs.
Patent Information
- Application Number
- CN202423106427.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing technologies for cleaning debris and rubble from railway sleepers are inefficient and can easily damage the sleepers and cleaning equipment. Traditional manual cleaning is inefficient, while mechanical cleaning can easily damage equipment and sleepers.
A convenient railway sleeper cleaning device was designed, which uses a hydraulic telescopic rod to drive a flexible cleaning rod. It automatically cleans debris from the sleeper surface by being installed on an inspection vehicle. The flexibility of the cleaning rod and the guiding effect of the guide wheel ensure a stable and efficient cleaning process.
It achieves efficient cleaning without human intervention, avoids damage to sleepers and equipment, improves cleaning efficiency and cleanliness, and reduces maintenance costs.
Smart Images
Figure CN223562073U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to railway cleaning device technical field, concretely is a portable railway sleeper cleaning device. BACKGROUND
[0002] The broken stone sundry cleaning on the railway sleeper is a vital work in the railway maintenance. The sleeper is an important component of the railway track, and supports the whole track system. The sundries such as broken stone, mud and leaves on the sleeper not only affect the driving safety of the train, but also can cause the track wear and tear to accelerate, shorten the service life, and even cause the accident.
[0003] Traditionally, the broken stone sundry cleaning on the railway sleeper is mainly manually cleaned, or cleaned through the flat shovel installed on the railway inspection car. The former is too low in efficiency, and the latter is prone to the problems of broken stone collision and friction with the flat shovel, which can cause damage to the flat shovel and the sleeper.
[0004] Therefore, a new type of portable railway sleeper cleaning device is urgently needed to provide an effective solution to the defects of the prior art. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a portable railway sleeper cleaning device to solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A portable railway sleeper cleaning device, comprising a mounting bracket, a hydraulic telescopic rod is hinged at the top of the mounting bracket, a pair of parallel rods are hinged at the upper and lower ends of the right side wall of the mounting base at the ends away from the mounting bracket, one end of the hydraulic telescopic rod installed on the mounting bracket is hinged at the top of the mounting base, an outwardly protruding connecting seat is arranged in the middle of the right side wall of the mounting base, a strip-shaped rod is fixedly connected on the connecting seat, the strip-shaped rod is parallel to the railway sleeper, a row of flexible cleaning rods vertically downward extending is fixedly installed on the strip-shaped rod, and the lower end of the flexible cleaning rod is close to the surface of the railway sleeper.
[0008] Further, an axle seat is arranged on the left side wall of the mounting base, a wheel shaft is rotatably installed on the axle seat, guide wheels are installed at the front and rear ends of the wheel shaft, and the guide wheels are placed on the rail.
[0009] Further, the strip-shaped rod is made of a channel steel.
[0010] Further, the flexible cleaning rod is made of a rubber tube.
[0011] Further, the strip-shaped rod is uniformly provided with mounting holes, the flexible cleaning rod is provided with a limiting seat at the top, a threaded hole is arranged above the limiting seat, the threaded hole passes through the mounting hole and is threadedly connected with a nut, and the nut and the limiting seat are respectively arranged on the upper side and the lower side of the mounting hole.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] 1、The utility model discloses a flexible cleaning rod is arranged on the strip-shaped rod, and the strip-shaped rod is arranged on the installation support, so that the device can automatically move along with the inspection vehicle and does not need manual intervention, and the cleaning efficiency is greatly improved.
[0014] 2、The flexible cleaning rod is made of a rubber pipe, has good flexibility and wear resistance, and can effectively remove sundries without damaging the sleeper surface.
[0015] 3、The threaded hole of the flexible cleaning rod passes through the mounting hole of the strip-shaped rod, and then a nut is screwed. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a structure schematic view of a portable railway sleeper cleaning device and a railway track and a railway sleeper.
[0017] Fig. 2 It is a structure schematic view of a portable railway sleeper cleaning device.
[0018] Fig. 3 It is a structure schematic view of an installation support and an installation base.
[0019] Fig. 4 It is a structure schematic view of a guide wheel, an installation base and a strip-shaped rod.
[0020] Fig. 5 It is a structure schematic view of a strip-shaped rod and a flexible cleaning rod.
[0021] Fig. 6 It is a structure schematic view of a flexible cleaning rod.
[0022] In the figure: 1, railway sleeper; 2, rail; 3, mounting bracket; 4, parallel rod; 5, hydraulic telescopic rod; 6, mounting base; 7, connecting seat; 8, shaft seat; 9, strip rod; 10, flexible cleaning rod; 11, limiting seat; 12, threaded port; 13, mounting hole; 14, nut; 15, wheel shaft; 16, guide wheel. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] Embodiment 1: please refer to Figs. 1-6 A portable railway sleeper cleaning device, comprising a mounting bracket 3, the top of the mounting bracket 3 is hingedly connected with a hydraulic telescopic rod 5, the bottom of the mounting bracket 3 is hingedly connected with a pair of parallel rods 4, the ends of the pair of parallel rods 4 away from the mounting bracket 3 are respectively hingedly connected to the upper and lower ends of the right side wall of a mounting base 6, one end of the hydraulic telescopic rod 5 installed on the mounting bracket 3 is hingedly connected to the top of the mounting base 6, the middle of the right side wall of the mounting base 6 is provided with an outwardly protruding connecting seat 7, the connecting seat 7 is fixedly connected with a strip rod 9, the strip rod 9 is parallel to the railway sleeper 1, a row of flexible cleaning rods 10 vertically downward extending are fixedly installed on the strip rod 9, and the lower end of the flexible cleaning rod 10 is close to the surface of the railway sleeper 1.
[0025] The left side wall of the mounting base 6 is provided with a shaft seat 8, the wheel shaft 15 is rotatably installed on the shaft seat 8, the guide wheels 16 are installed on the front and rear ends of the wheel shaft 15, and the guide wheels 16 are placed on the rail 2.
[0026] The working principle of the embodiment is as follows:
[0027] The mounting bracket 3 is firmly installed at a proper position of the tail of the inspection vehicle by a fixed manner, ensuring that the whole device remains stable during the driving of the inspection vehicle. One end of the hydraulic telescopic rod 5 is hinged to the mounting bracket 3, and the other end is hinged to the top of the mounting base 6. By operating the extension or shortening of the hydraulic telescopic rod 5, the lifting movement of the mounting base 6 and all components thereon, including the parallel rod 4, the connecting seat 7, the strip-shaped rod 9 and the flexible cleaning rod 10, relative to the mounting bracket 3 can be controlled. One end of the parallel rod 4 is hinged to the bottom of the mounting bracket 3, and the other end is hinged to the right side wall of the mounting base 6 at the upper and lower ends. When the hydraulic telescopic rod 5 is operated to lift, the parallel rod 4 plays a stabilizing role, ensuring that the mounting base 6 does not deflect or tilt during the lifting process, so that the flexible cleaning rod 10 maintains stable contact with the surface of the railway sleeper. When the hydraulic telescopic rod 5 is extended to the longest, the guide wheel 16 contacts the rail 2, playing a guiding and supporting role. The design of the guide wheel 16 enables the device to smoothly follow the movement of the rail during the driving of the inspection vehicle; the lower end of the flexible cleaning rod 10 also approaches the surface of the railway sleeper 1; as the inspection vehicle drives, the flexible cleaning rod 10 continuously and uniformly cleans the debris, soil, leaves and other impurities on the surface of the sleeper.
[0028] The present embodiment automatically moves with the inspection vehicle without manual intervention, greatly improving the cleaning efficiency. The design of the flexible cleaning rod 10 ensures the cleanliness of the surface of the sleeper while avoiding damage that may be caused by traditional cleaning methods. The design of the parallel rod 4 ensures that the device remains stable during lifting, avoiding deflection or tilting, which ensures that the flexible cleaning rod 10 always maintains close contact with the surface of the sleeper, improving the cleaning effect. The present embodiment has a simple structure, fewer components, and is easy to disassemble and maintain; the flexible cleaning rod 10 as a consumable part is easy to replace, reducing maintenance costs.
[0029] Embodiment 2: Please refer to Figs. 5-6 A portable railway sleeper cleaning device, which is different from embodiment 1 in that the strip-shaped rod 9 is made of a channel steel.
[0030] The flexible cleaning rod 10 is made of a rubber tube.
[0031] The strip-shaped rod 9 is uniformly provided with mounting holes 13, the top of the flexible cleaning rod 10 is provided with a limiting seat 11, a threaded hole 12 is arranged above the limiting seat 11, the threaded hole 12 passes through the mounting hole 13 and is threadedly connected with a nut 14, and the nut 14 and the limiting seat 11 are respectively pressed on the upper and lower sides of the mounting hole 13.
[0032] The flexible cleaning rod 10 is made of rubber tube, which has good flexibility and wear resistance, and can effectively remove sundries without damaging the surface of the sleeper. The top of the flexible cleaning rod 10 is provided with a limiting seat 11, which prevents the flexible cleaning rod 10 from being excessively inserted into the mounting hole 13 of the strip-shaped rod 9 during installation, and also provides support for the threaded mouth 12. During installation, the threaded mouth 12 of the flexible cleaning rod 10 is passed through the mounting hole 13 of the strip-shaped rod 9, and then the nut 14 is screwed. The nut 14 is matched with the threads of the threaded mouth 12, and the flexible cleaning rod 10 is firmly fixed on the strip-shaped rod 9. The connection mode of the embodiment is simple and easy to operate, and the installation and disassembly can be completed without complex tools or equipment.
Claims
1. A portable railway sleeper cleaning device, comprising a mounting bracket (3), characterized in that: a hydraulic telescopic rod (5) is hinged to the top of the mounting bracket (3), a pair of parallel rods (4) are hinged to the upper and lower ends of the right side wall of a mounting base (6) respectively at the ends away from the mounting bracket (3), one end of the hydraulic telescopic rod (5) installed on the mounting bracket (3) is hinged to the top of the mounting base (6), an outwardly protruding connecting seat (7) is arranged in the middle of the right side wall of the mounting base (6), a strip-shaped rod (9) is fixedly connected to the connecting seat (7), the strip-shaped rod (9) is parallel to the railway sleeper (1), a row of flexible cleaning rods (10) vertically downward extending are fixedly installed on the strip-shaped rod (9), and the lower end of the flexible cleaning rod (10) is close to the surface of the railway sleeper (1).
2. A portable railroad tie cleaning device as defined in claim 1, wherein: An axle seat (8) is arranged on the left side wall of the mounting base (6), a wheel shaft (15) is rotatably installed on the axle seat (8), guide wheels (16) are installed at the front and rear ends of the wheel shaft (15), and the guide wheels (16) are placed on the rail (2).
3. A portable railroad tie cleaning device as set forth in claim 1, wherein: The strip-shaped rod (9) is made of a channel steel.
4. A portable railroad tie cleaning device as set forth in claim 1, wherein: The flexible cleaning rod (10) is made of a rubber tube.
5. A portable railroad tie cleaning device as set forth in claim 1, wherein: The strip-shaped rod (9) is uniformly provided with mounting holes (13), the top of the flexible cleaning rod (10) is provided with a limiting seat (11), a threaded hole (12) is arranged above the limiting seat (11), the threaded hole (12) passes through the mounting hole (13) and is threadedly connected with a nut (14), and the nut (14) and the limiting seat (11) are respectively pressed on the upper and lower sides of the mounting hole (13).