Cleaning and replacing device for carrier rollers of line drying box
By designing a roller cleaning and changing device for the line drying oven rollers, and utilizing an automatic rotating cleaning brush and dust collection structure, the problem of difficult-to-remove dirt from the roller surface is solved, achieving efficient and thorough cleaning and air purification effects.
Patent Information
- Application Number
- CN202422651105.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Dust and other impurities easily accumulate on the surface of the rollers in the drying oven, and cleaning is difficult, especially as dirt can easily penetrate into the gaps and bearings, making it difficult to remove completely.
A roller cleaning and changing device for a line drying box was designed, comprising a drive unit and a cleaning unit. It uses a rotating cleaning brush to automatically remove dirt and is equipped with a dust collection structure to remove impurities in real time. A HEPA filter is used to ensure clean air.
It achieves thorough cleaning of the roller surface, improves cleaning efficiency and uniformity, and prevents dust from scattering, ensuring air cleanliness.
Smart Images

Figure CN223564701U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a roller cleaning technical field, concretely to a line drying oven roller cleaning and roller replacement device. BACKGROUND
[0002] Line drying oven, also known as assembly line oven or drying line, is a kind of continuous drying equipment, which is widely used in material drying of chemical industry, food, electronics and other industrial departments. Its design aims to improve product production efficiency through continuous drying process, and integrates rapid drying, cleaning and impurity removal, cooling function.
[0003] During the operation of the drying oven, dust and other impurities are easily accumulated on the surface of the roller. Since the roller is usually located inside the drying oven and has a complex structure, it is difficult to clean. Some dirt may penetrate into the gap and bearing of the roller, which is difficult to completely remove.
[0004] Therefore, we propose a line drying oven roller cleaning and roller replacement device to solve the above problems. INVENTION CONTENTS
[0005] The utility model aims at providing a line drying oven roller cleaning and roller replacement device to solve the problem of inconvenient cleaning of the roller in the background art.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: a line drying oven roller cleaning and roller replacement device, comprising a box body, a feeding port and a discharging port are respectively formed on the two sides of the box body, a box door is hingedly connected to the front of the box body, a supporting seat is arranged in the box body, rollers are connected to the two sides of the box body, and a roller cleaning mechanism is arranged below the roller.
[0007] The roller cleaning mechanism comprises a driving unit and a cleaning unit.
[0008] The driving unit comprises a sliding seat, an electric push rod, a rack, a sliding block and a gear, the sliding seat is fixedly connected to the left and right sides of the inner wall of the box body, a sliding groove is formed on the side of the sliding seat that faces each other, the sliding block is slidingly connected to the inside of the sliding groove, the rack is fixedly connected to one side of the sliding seat, the gear is meshingly connected to the bottom of the rack, the gear is rotatably connected to the middle part of the sliding block through a connecting rod on one side, and the sliding block is fixedly connected to the output end of the electric push rod on the back.
[0009] Preferably, the driving unit has two groups, which are arranged on the left and right sides of the inside of the box body, and can keep the stable movement of the cleaning unit.
[0010] Preferably, the cleaning unit comprises a rotating shaft and a cleaning brush, two ends of the cleaning brush are fixedly connected to the middle of one side of the gear close to each other, and the cleaning brush is fixedly connected to the middle of the rotating shaft, so that the cleaning brush can rotate automatically with the rotation of the gear, thereby more effectively removing dirt and residues on the surface of the carrier roller.
[0011] Preferably, the bristles of the cleaning brush are attached to the carrier roller, ensuring that the bristles of the cleaning brush can closely attach to the surface of the carrier roller without leaving dead angles, thereby improving the thoroughness and uniformity of cleaning.
[0012] Preferably, the bristles of the cleaning brush are made of nylon material, which has excellent properties such as high temperature resistance, wear resistance, corrosion resistance, etc., and can work stably for a long time in the high temperature drying oven without deformation or damage.
[0013] Preferably, the right side of the box is provided with a dust collection structure, the dust collection structure comprises a motor, a suction pump, a collection box, a filter screen, a handle, a collection pipe and a connecting seat, one end of the collection pipe penetrates through the right side of the box, the other end of the collection pipe is arranged in the inside of the collection box, a through hole is formed in the upper side of the collection box, the filter screen is arranged in the through hole, the connecting seat is arranged at the front and rear ends of the filter screen respectively, the filter screen is slidingly connected to the connecting seat, the handle is fixedly connected to the upper surface of the filter screen, and the suction pump is arranged at the right side of the collection box.
[0014] Preferably, the filter screen is composed of a frame and a filter screen, and the filter screen is a HEPA filter screen, which has extremely high filtering efficiency and can capture and filter out small particulate matters and harmful substances such as bacteria in the air. This further improves the filtering effect of the dust collection structure and ensures the cleanliness of the discharged air.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1. The carrier roller cleaning and roller replacing device of the line drying oven, the cleaning unit is controlled by the driving unit, so that the cleaning brush can closely attach to the surface of the carrier roller and rotate automatically with the rotation of the gear, thereby more effectively removing dirt and residues on the carrier roller. This automatic cleaning method not only improves the cleaning efficiency, but also ensures the thoroughness and uniformity of cleaning.
[0017] 2. The line drying box roller cleaning and roller replacing device is provided with a dust collecting structure on the right side of the box body, which can collect the dust and impurities generated in the cleaning process in real time, effectively preventing the pollutants from floating into the air to cause secondary pollution. In particular, the filter screen plate adopts a HEPA filter screen, which has extremely high filtering efficiency and can capture and filter out small particulate matters and harmful substances such as bacteria in the air, further improving the cleanliness of the discharged air. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a whole side structure schematic diagram of the utility model;
[0019] Figure 2 It is a box body front structure schematic diagram of the utility model;
[0020] Figure 3 It is a dust collecting structure schematic diagram of the utility model;
[0021] Figure 4 It is a cleaning structure schematic diagram of the utility model.
[0022] In the drawing: 1 box body, 101 discharge port, 102 feeding port, 103 supporting seat, 104 box door, 2 roller, 301 sliding seat, 302 electric push rod, 303 rack, 304 gear, 305 rotating shaft, 306 cleaning brush, 307 sliding block, 401 motor, 402 air suction pump, 501 collecting box, 502 filter screen plate, 503 handle, 504 collecting pipe, 505 connecting seat. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] Please refer to Figures 1-4 The utility model provides a technical scheme:
[0025] Embodiment one:
[0026] A kind of line drying box carrier roller cleaning roller replacement device, including box 1, box 1 two sides are respectively provided with feed inlet 102 and discharge outlet 101, box 1 front is hinged with box door 104 by hinge, box 1 as the main structure of entire device, box 1 provides the space for installation and work for other components.The feed inlet 102 and discharge outlet 101 opened in its two sides facilitate the line to be dried to enter and the line after drying to discharge.The setting of box door 104 facilitates the maintenance and maintenance to the inside of box.Supporting seat 103 is arranged in the inside of box 1, carrier roller 2 is connected to the inside of box 1 two sides, carrier roller 2 as the key component of conveying wire, its design makes that wire can be evenly, stably moved in drying box, ensures the consistency of drying effect.Carrier roller 2 cleaning mechanism is provided below carrier roller 2;
[0027] Carrier roller 2 cleaning mechanism includes drive unit and cleaning unit;
[0028] Drive unit includes sliding seat 301, electric push rod 302, rack 303, sliding block 307 and gear 304, sliding seat 301 is fixedly connected to the left and right sides of the inner wall of box 1, the side of sliding seat 301 close to each other is provided with sliding groove, sliding block 307 is slidably connected in the inside of sliding groove, provides the track for sliding block 307 to slide, guarantees the stability and smoothness of sliding.Rack 303 is fixedly connected to one side of sliding seat 301, gear 304 is engagedly connected to the bottom of rack 303, gear 304 is rotatably connected to the middle part of sliding block 307 by connecting strip on one side, by engaging connection, the linear motion of electric push rod 302 is converted into the rotary motion of gear 304, in turn drives cleaning unit to work.Sliding block 307 is fixedly connected to the output end of electric push rod 302 on the back, and electric push rod 302 serves as a power source to drive sliding block 307 to slide in the sliding groove, thereby driving gear 304 to move along rack 303 to realize the accurate position adjustment of cleaning unit.There are two groups of drive units, which are respectively arranged on the left and right sides in the inside of box 1.
[0029] Cleaning unit includes shaft 305 and cleaning brush 306, and the middle part of the side close to each other of gear 304 is fixedly connected to the two ends of cleaning brush 306 respectively, and cleaning brush 306 is fixedly connected to the middle part of shaft 305, so as to provide the rotation axis of cleaning brush 306 and enable it to rotate automatically with the rotation of gear 304.The bristles of cleaning brush 306 are attached to carrier roller 2.The bristles of cleaning brush 306 are made of nylon material, and the bristles are closely attached to the surface of carrier roller, which can effectively remove dirt and residues on carrier roller 2 by rotating.The bristles made of nylon material have excellent properties such as high temperature resistance, wear resistance and corrosion resistance, and are suitable for long-term work in high-temperature drying box.
[0030] Example two:
[0031] On the basis of implementation one, the right side of the box 1 is provided with a dust collection structure, which includes a motor 401, a suction pump 402, a collection box 501, a filter screen plate 502, a handle 503, a collection pipe 504 and a connecting seat 505. One end of the collection pipe 504 penetrates through the right side of the box 1, and the other end of the collection pipe 504 is arranged in the collection box 501 as a storage container for dust. The collection box 501 can accommodate a large amount of dust and impurities, facilitating subsequent cleaning and processing. A through hole is formed in the upper part of the collection box 501, and a filter screen plate 502 is arranged in the through hole. The connecting seat 505 is arranged at the front and rear ends of the filter screen plate 502, and the filter screen plate 502 is slidingly connected to the connecting seat 505. The handle 503 is fixedly connected to the upper surface of the filter screen plate 502. The suction pump 402 is arranged on the right side of the collection box 501, and the dust and impurities in the box 1 are sucked into the collection pipe 504 through the negative pressure generated by the suction pump 402, realizing the collection of dust. The motor 401 is connected to the suction pump 402 to provide power for the suction pump 402. The filter screen plate 502 is composed of a frame and a filter screen. The filter screen is a HEPA filter screen. The HEPA filter screen has a very high filtering efficiency and can capture and filter out harmful substances such as small particles and bacteria in the air, ensuring the cleanliness of the discharged air.
[0032] Working principle: the wire to be dried is put into the feeding port 102, conveyed by the supporting roller 2 into the drying box for drying, and the dried wire is discharged from the discharging port 101. The supporting roller 2 is a key component for conveying the wire, and rotates to move the wire uniformly and stably in the drying box, thereby ensuring the consistency of the drying effect. When the supporting roller 2 needs to be cleaned, the electric push rod 302 is started to drive the sliding block 307 to slide in the sliding groove of the sliding seat 301. The sliding of the sliding block 307 drives the gear 304 to move along the rack 303. Since the gear 304 is connected to the cleaning brush 306 through the shaft 305, the rotation of the gear 304 will drive the cleaning brush 306 to rotate. The bristles of the cleaning brush 306 closely fit the surface of the supporting roller 2, and effectively remove the dirt and residues on the supporting roller through rotation.
[0033] At the same time, the motor 401 is started to provide power for the suction pump 402. The suction pump 402 generates negative pressure, and the dust and impurities in the box 1 are sucked into the collection box 501 through the collection pipe 504. The sucked dust and impurities first pass through the filter screen plate 502, and the HEPA filter screen can capture and filter out harmful substances such as small particles and bacteria in the air.
[0034] It is to be noted that, as used in this specification and the appended claims, the singular forms "a," "an" and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a component" can include a combination of two or more components. Similarly, the terms "one" and "the" do not exclude the presence of more than one item, unless the context clearly indicates otherwise. Further, the terminology "an" and "one" are used in the detailed description and claims only to mean one or more, at least one, or "at least one." Finally, the words "comprise," "comprises," and "comprising" and the like, are to be construed in their broadest, intended, and open ended form to encompass events that would otherwise prevent a process, method, article, or apparatus from being encompassed by the claim.
Claims
1. A cleaning and changing device for rollers (2) in a line drying box, comprising a box body (1), characterized in that: The box body (1) has an inlet (102) and an outlet (101) on both sides respectively. The box body (1) has a door (104) hinged to the front. The support base (103) is located inside the box body (1). The roller (2) is connected to both sides inside the box body (1). The roller (2) has a cleaning mechanism below it. The idler roller (2) cleaning mechanism includes a drive unit and a cleaning unit; The drive unit includes a sliding seat (301), an electric push rod (302), a rack (303), a slider (307), and a gear (304). The sliding seat (301) is fixedly connected to the left and right sides of the inner wall of the housing (1). The sliding seat (301) has a groove on the side that is close to each other. The slider (307) is slidably connected to the inside of the groove. One side of the rack (303) is fixedly connected to the sliding seat (301). The bottom of the gear (304) is meshed with the rack (303). One side of the gear (304) is rotatably connected to the middle of the slider (307) through a connecting strip. The back of the slider (307) is fixedly connected to the output end of the electric push rod (302).
2. The cleaning and changing device for the rollers (2) of a line drying box according to claim 1, characterized in that: The drive unit consists of two sets, which are respectively located on the left and right sides inside the housing (1).
3. The cleaning and changing device for the rollers (2) of a line drying box according to claim 1, characterized in that: The cleaning unit includes a rotating shaft (305) and a cleaning brush (306). The two ends of the cleaning brush (306) are respectively fixedly connected to the middle of the side of the gear (304) that are close to each other. The cleaning brush (306) is fixedly connected to the middle of the rotating shaft (305).
4. The cleaning and changing device for the rollers (2) of a line drying box according to claim 3, characterized in that: The bristles of the cleaning brush (306) are attached to the idler roller (2).
5. The cleaning and changing device for the idler roller (2) of a line drying box according to claim 3, characterized in that: The bristles of the cleaning brush (306) are made of nylon.
6. The cleaning and changing device for the rollers (2) of a line drying box according to claim 1, characterized in that: A dust collection structure is provided on the right side of the box (1). The dust collection structure includes a motor (401), an air pump (402), a collection box (501), a filter plate (502), a handle (503), a collection pipe (504), and a connecting seat (505). One end of the collection pipe (504) passes through the right side of the box (1), and the other end of the collection pipe (504) is located inside the collection box (501). A through hole is provided on the top of the collection box (501), and a filter plate (502) is provided inside the through hole. The connecting seat (505) is respectively located at the front and rear ends of the filter plate (502). The filter plate (502) is slidably connected to the connecting seat (505). The handle (503) is fixedly connected to the upper surface of the filter plate (502). The air pump (402) is located on the right side of the collection box (501), and the motor (401) is connected to the air pump (402).
7. A cleaning and changing device for the idler roller (2) of a line drying box according to claim 6, characterized in that: The filter plate (502) consists of a frame and a filter screen, which is a HEPA filter screen.