Novel simple ore pulp sampling device
By designing a novel slurry sampling device, which utilizes staggered orifice positions and manual control, layered sampling and cleaning of slurry were achieved, solving the problem of unevenness in manual sampling and improving the accuracy and automation of sampling results.
Patent Information
- Application Number
- CN202422360663.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-09-26
AI Technical Summary
In existing technologies, manual sampling tools are difficult to guarantee the uniformity and representativeness of slurry sampling, and are greatly affected by the sampling personnel, resulting in inaccurate sampling results.
A novel, simple slurry sampling device was designed, comprising a sampling section, a control section, and a cleaning section. By setting multiple staggered sampling holes, discharge holes, and flushing holes, and by using a handle to drive the movement of the connecting rod and the stratified sample storage tube, the stratified sampling, unloading, and cleaning operations are automated.
It enables stratified sampling of slurry, improves the uniformity and representativeness of sampling, reduces the influence of human factors, has a simple structure, is easy to manufacture and install, and has strong applicability.
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Figure CN223565335U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of ore pulp sampling device, and particularly relates to a novel simple ore pulp sampling device. BACKGROUND
[0002] At present, most of the domestic and foreign mining enterprises choose flotation as the main beneficiation process, and ore pulp sampling is an important way to measure the effect of flotation process. At present, the sampling methods are divided into automatic sampling and manual sampling, and due to the limitation of site and cost, automatic sampling is only suitable for some specific sampling points, and more ore pulp sampling is completed by manual sampling. The tool used for manual sampling is a conical sampling spoon with narrow upper part and wide lower part. The shape of narrow upper part and wide lower part can prevent the ore pulp sample at a certain liquid level from being disturbed by other liquid levels, and in some places where sampling is difficult, the ore pulp sample can be guaranteed not to spill out. However, manual sampling cannot guarantee the uniformity of sampling, and the sampling result is greatly affected by the sampling personnel. Most of the samples are surface samples, which leads to poor representativeness of the samples and small guiding effect on production. SUMMARY
[0003] The present application aims at overcoming the shortcomings of the prior art, and provides a novel simple ore pulp sampling device.
[0004] The present application is realized by the following technical scheme: a novel simple ore pulp sampling device, comprising a sampling part, a control part and a cleaning part; the sampling part comprises a shell pipe and a layered sample storage pipe, the layered sample storage pipe is sleeved in the shell pipe and can slide up and down along the pipe wall, and the layered sample storage pipe is provided with at least two sample storage chambers from bottom to top; each sample storage chamber is provided with a first sampling hole, a first sample discharging hole and a first flushing hole; the shell pipe is provided with a second sampling hole, a second sample discharging hole and a second flushing hole, the number of the second sampling holes matches the number of the first sampling holes, the number of the second sample discharging holes matches the number of the first sample discharging holes, and the number of the second flushing holes matches the number of the first flushing holes; the control part comprises a handle, a connecting rod and a rotating pulley; the cleaning part comprises a water pipe and a residue discharging valve; the water pipe is connected with the shell pipe, and the top end of the water pipe is provided with a connecting piece; the lower end of the connecting rod is connected with the layered sample storage pipe, the upper end of the connecting rod is hinged with one end of the handle through a rotating pulley, and the middle part of the handle is hinged on the connecting piece through another rotating pulley; the upper segment of the water pipe is connected with the second flushing hole through a hose, the lower segment of the water pipe is connected with the second sample discharging hole through a hose, and the lower end of the water pipe is provided with the residue discharging valve.
[0005] In the device, during sampling, sample discharging and cleaning operations, the first sample inlet hole and the second sample inlet hole in the same layer are aligned by holding the handle, the first sample discharge hole and the second sample discharge hole in the same layer are aligned, and the first flushing hole and the second flushing hole in the same layer are aligned. At this time, one hole position performs the related operation, and the remaining hole positions realize balanced air pressure; in other states, the first sample inlet hole and the second sample inlet hole in the same layer are misaligned, the first sample discharge hole and the second sample discharge hole in the same layer are misaligned, and the first flushing hole and the second flushing hole in the same layer are misaligned. The misaligned hole positions correspond to each other; the sample inlet hole is externally connected to the ore pulp to realize grouting; the setting of the discharge valve can realize the closing of the second sample discharge hole in the non-sample discharging operation, and open the discharge valve to discharge the ore pulp and water in the sample discharging operation.
[0006] The first sample hole and the first flushing hole are located at the upper part of the sample storage chamber, and the first sample discharge hole is located at the lower part of the sample storage chamber.
[0007] With the connection between the water pipe and the shell pipe as the rear, the first sample hole is located at the front of the sample storage chamber, the first flushing hole is located at the rear of the sample storage chamber, and the first sample discharge hole is located at the right of the sample storage chamber.
[0008] The shell pipe is a pipe body made of stainless steel, with a radius of 50 mm, a height of 1200 mm, and a thickness of 2.5 mm.
[0009] The layered sample storage pipe is provided with three sample storage chambers from bottom to top.
[0010] The sample storage chamber is a chamber made of stainless steel, with a radius of 45 mm, a height of 400 mm, and a thickness of 2.5 mm.
[0011] In each sample storage chamber, the radius of the first sample hole is 15 mm, the vertical distance between the center point of the first sample hole and the top end of the sample storage chamber is 35 mm, and the distance between the first sample discharge holes of adjacent sample storage chambers is 400 mm; in each sample storage chamber, the radius of the first sample discharge hole is 15 mm, the vertical distance between the center point of the first sample discharge hole and the bottom end of the sample storage chamber is 20 mm, and the distance between the first sample discharge holes of adjacent sample storage chambers is 400 mm; in each sample storage chamber, the radius of the first flushing hole is 15 mm, the vertical distance between the center point of the first flushing hole and the top end of the sample storage chamber is 35 mm, and the distance between the first flushing holes of adjacent sample storage chambers is 400 mm.
[0012] The radius of the second sampling hole, the second lofting hole and the second flushing hole is 15mm, and the second sampling hole, the second lofting hole and the second flushing hole are provided with three layers of upper, middle and lower layers; the vertical distance between the center point of the second sampling hole in the uppermost layer and the top end of the shell pipe is 20mm, and the distance between the second sampling holes in adjacent layers is 400mm; the vertical distance between the center point of the second lofting hole in the lowermost layer and the bottom end of the shell pipe is 35mm, and the distance between the second lofting holes in adjacent layers is 400mm; the vertical distance between the center point of the second flushing hole in the uppermost layer and the top end of the shell pipe is 20mm, and the distance between the second flushing holes in adjacent layers is 400mm.
[0013] The handle comprises a fixed rod and a movable rod; the fixed rod is fixed on the connecting piece, the upper end of the connecting rod is hinged to one end of the movable rod through a rotating pulley, the middle part of the movable rod is hinged to the connecting piece through another rotating pulley, and the fixed rod and the movable rod are arranged adjacently.
[0014] The handle is made of stainless steel and has a radius of 30mm; the connecting rod has a cylindrical structure and a radius of 30mm; the rotating pulley is made of stainless steel and has a radius of 30mm; the water pipe is made of stainless steel, and the deslag valve is made of a valve body made of stainless steel.
[0015] Compared with the prior art, the device has the advantages that the device has simple structure, is convenient to manufacture and install, and has strong practicability; the sampling holes, the lofting holes and the flushing holes arranged on the shell pipe are one-to-one staggered and correspond to the sampling holes, the lofting holes and the flushing holes arranged on the layered sample storage chamber pipe; in the sampling operation, the handle is held to drive the connecting rod to move upward, thereby driving the layered sample storage chamber pipe to move upward, the layered sample storage chamber pipe is overlapped with the sampling holes arranged on the shell pipe, the sampling holes are opened, the taken ore pulp sample enters the sample storage chamber, after the sampling operation is completed, the handle is released, the connecting rod and the layered sample storage chamber pipe move downward, the sampling holes are closed, and the unloading operation can be completed by repeating the sampling operation; clean water is injected into the upper end of the water pipe, the clean water enters the sample storage chamber through the flushing holes, the sample storage chamber is cleaned, and the cleaning water is discharged through the lofting holes; the device realizes the layered sampling of the ore pulp to be sampled, and solves the problem of insufficient representativeness of the traditional sampling spoon. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a front view of the embodiment of the present application;
[0017] Fig. 2 It is a side view of the embodiment of the present application;
[0018] Fig. 3 It is a top view of the embodiment of the present application.
[0019] Figure 1, the meaning of the reference: 1, the shell tube; 2, layered sample storage tube; 3, the second sample hole; 4, the first sample hole; 5, the second flushing hole; 6, the first flushing hole; 7, the second sampling hole; 8, the first sampling hole; 9, rotating pulley; 10, handle; 11, water pipe; 12, discharge valve; 13, connecting rod. DETAILED DESCRIPTION
[0020] The content of the present application is further described in detail below in conjunction with the drawings and specific embodiments.
[0021] EMBODIMENT
[0022] Reference Figs. 1 to 3 , a new simple ore pulp sampling device, comprising a sampling part, a control part and a cleaning part; the sampling part comprises a shell tube 1 and a layered sample storage tube 2, the layered sample storage tube 2 is sleeved in the shell tube 1 and can slide up and down along the tube wall, and the layered sample storage tube 2 is provided with at least two sample storage chambers from bottom to top; each sample storage chamber is provided with one first sampling hole 8, one first sample hole 4 and one first flushing hole 6, the shell tube 1 is provided with a second sampling hole 7, a second sample hole 3 and a second flushing hole 5, the number of the second sampling hole 7 matches the number of the first sampling hole 8, the number of the second sample hole 3 matches the number of the first sample hole 4, and the number of the second flushing hole 5 matches the number of the first flushing hole 6; the control part comprises a handle 10, a connecting rod 13 and a rotating pulley 9; the cleaning part comprises a water pipe 11 and a discharge valve 12; the water pipe 11 is connected with the shell tube 1, and the top end of the water pipe 11 is provided with a connecting piece; the lower end of the connecting rod 13 is connected with the layered sample storage tube 2, the upper end of the connecting rod 13 is hinged together with one end of the handle 10 through a rotating pulley 9, and the middle part of the handle 10 is hinged to the connecting piece through another rotating pulley 9; the upper section of the water pipe 11 is connected with the second flushing hole 5 through a hose, the lower section of the water pipe 11 is connected with the second sample hole 3 through a hose, and the lower end of the water pipe 11 is provided with the discharge valve 12. The structure of the hose is not shown in the drawings of the embodiment.
[0023] In the device, during sampling operation, sample unloading operation and cleaning operation, the first sampling hole and the second sampling hole at the same layer are aligned by holding the handle 10, the first sample hole 4 and the second sample hole 3 at the same layer are aligned, and the first flushing hole 6 and the second flushing hole 5 at the same layer are aligned, at this time, one hole position performs the related operation, and the remaining hole positions realize balanced air pressure; in other states, the first sampling hole and the second sampling hole at the same layer are misaligned, the first sample hole 4 and the second sample hole 3 at the same layer are misaligned, and the first flushing hole 6 and the second flushing hole 5 at the same layer are misaligned, and the hole positions are misaligned correspondingly; the sampling hole is connected and contacted with the external ore pulp to realize grouting; the setting of the discharge valve 12 can realize the closing of the second sample hole 3 during non-sample unloading operation, and the discharge valve 12 is opened to discharge the ore pulp and water during sample unloading operation.
[0024] The first sampling hole 8 and the first flushing hole 6 are located at the upper part of the sample storage chamber, and the first sample releasing hole 4 is located at the lower part of the sample storage chamber.
[0025] The first sampling hole 8 is located at the front of the sample storage chamber, the first flushing hole 6 is located at the back of the sample storage chamber, and the first sample releasing hole 4 is located at the right of the sample storage chamber.
[0026] The shell pipe 1 is a pipe body made of stainless steel, with a radius of 50 mm, a height of 1200 mm, and a thickness of 2.5 mm.
[0027] The layered sample storage pipe 2 is provided with three sample storage chambers from bottom to top.
[0028] The sample storage chamber is a chamber made of stainless steel, with a radius of 45 mm, a height of 400 mm, and a thickness of 2.5 mm.
[0029] In each sample storage chamber, the first sampling hole 8 has a radius of 15 mm, the center point is vertically 35 mm away from the top end of the sample storage chamber, and the distance between the first sample releasing holes 4 of adjacent sample storage chambers is 400 mm; in each sample storage chamber, the first sample releasing hole 4 has a radius of 15 mm, the center point is vertically 20 mm away from the bottom end of the sample storage chamber, and the distance between the first sample releasing holes 4 of adjacent sample storage chambers is 400 mm; in each sample storage chamber, the first flushing hole 6 has a radius of 15 mm, the center point is vertically 35 mm away from the top end of the sample storage chamber, and the distance between the first flushing holes 6 of adjacent sample storage chambers is 400 mm.
[0030] The second sampling hole 7, the second sample releasing hole 3, and the second flushing hole 5 all have a radius of 15 mm and are provided with upper, middle, and lower three layers; the center point of the uppermost second sampling hole 7 is vertically 20 mm away from the top end of the shell pipe 1, and the distance between the second sampling holes 7 of adjacent layers is 400 mm; the center point of the lowermost second sample releasing hole 3 is vertically 35 mm away from the bottom end of the shell pipe 1, and the distance between the second sample releasing holes 3 of adjacent layers is 400 mm; the center point of the uppermost second flushing hole 5 is vertically 20 mm away from the top end of the shell pipe 1, and the distance between the second flushing holes 5 of adjacent layers is 400 mm.
[0031] The handle 10 includes a fixed rod and a movable rod; the fixed rod is fixed on the connecting piece, the upper end of the connecting rod 13 is hinged to one end of the movable rod through a rotating pulley 9, the middle part of the movable rod is hinged to the connecting piece through another rotating pulley 9, and the fixed rod and the movable rod are arranged adjacent to each other. The handle 10 is composed of the fixed rod and the movable rod to form a V-shaped handle 10. When operating, the fixed rod and the movable rod are held by hand, and the movable rod is forced to move, so that the connecting rod 13 moves to lift or lower the layered sample storage pipe 2.
[0032] The handle 10 is made of stainless steel, with a radius of 30 mm; the connecting rod 13 is a cylindrical structure, with a radius of 30 mm; the rotating pulley 9 is made of stainless steel, with a radius of 30 mm; the water pipe 11 is made of stainless steel, with a model of DN50; and the deslagging valve 12 is made of stainless steel, with a model of DN50.
[0033] In this embodiment, the first sampling hole 8 of the layered sample storage chamber is located at the highest position in front of each layer of the sample storage chamber, the first sample discharge hole 4 is located at the lowest position to the right of each layer of the sample storage chamber, and the first flushing hole 6 is located at the highest position behind each layer of the sample storage chamber.
[0034] The distance between the upper and lower sampling holes, the upper and lower sample discharge holes, and the upper and lower flushing holes is 400 mm. The setting of the shell pipe 1 and the layered sample storage pipe 2 can facilitate production and use. The setting of the three types of hole positions can meet the requirements of the particle size and fluidity of the ore slurry and the requirement of the flushing water volume during use. Each component is made of stainless steel, which can reduce the impact of the acidity of the ore slurry and is not prone to rust, thereby prolonging the service life. The V-shaped handle 10 is a cylindrical structure with a radius of 30 mm, which is convenient to hold and reduces the damage to the palm.
[0035] During sampling, the V-shaped handle 10 is held, the connecting rod 13 is driven to move upward, and then the layered sample storage pipe 2 is driven to move upward. The first sampling hole 8 of each layer of the sample storage chamber corresponds to and overlaps with the second sampling hole 7 of the same level of the shell pipe 1. The first sample discharge hole 4 of each layer of the sample storage chamber also corresponds to and overlaps with the second sample discharge hole 3 of the same level of the shell pipe 1. The sample discharge hole is opened, and the balanced air pressure allows the layered ore slurry to smoothly enter each layer of the sample storage chamber from the sampling hole. The first flushing hole 6 of each layer of the sample storage chamber also corresponds to and overlaps with the second flushing hole 5 of the shell pipe 1. The flushing hole is opened. Since the flushing hole is located at the highest position behind each layer of the sample storage chamber, it will not cause the ore slurry to flow backward and will not affect sampling. The flushing hole is connected to the water pipe 11 (which can be referred to as a flushing pipe). Opening the flushing hole during sampling can balance the air pressure and allow the layered ore slurry to smoothly enter each layer of the sample storage chamber from the sampling hole. The three sampling holes are opened (the first sampling hole 8 corresponds to and overlaps with the second sampling hole 7), and the ore slurry samples of each layer are respectively stored in the three sample storage chambers. After the sampling operation is completed, the handle 10 is released, the connecting rod 13 and the layered sample storage pipe 2 move downward, the sampling hole, the sample discharge hole, and the flushing hole are closed, and the ore slurry samples are stored in each layer of the layered sample storage chamber, thereby completing the sampling.
[0036] When the sample unloading operation is performed, the V-shaped handle 10 is held, the movable rod drives the connecting rod 13 to move upward, and then drives the layered sample storage tube 2 to move upward. The first sample placing hole 4 of each sample storage chamber is coincided with the second sample placing hole 3 of the same layer of the outer shell tube 1. The first sample taking hole 8 of each sample storage chamber is also coincided with the second sample taking hole 7 of the same layer of the outer shell tube 1. The sample taking hole is opened, and the balance pressure makes the taken ore pulp sample flow out of the sample placing hole smoothly. The first flushing hole 6 of each layered sample storage chamber is also coincided with the second flushing hole 5 of the outer shell tube 1. The flushing hole is opened. Since the flushing hole is located at the highest position behind each sample storage chamber, it will not cause the ore pulp to flow backward, and has no effect on the sample placing. The flushing hole is connected with the water pipe 11 (which can be called a flushing pipe). When the sample placing is performed, the flushing hole is opened to balance the pressure and make the layered ore pulp sample flow out of the sample placing hole smoothly. The three sample placing holes are opened (the first sample placing hole 4 is coincided with the second sample placing hole 3), and the taken ore pulp samples of each layer flow out of the sample placing holes of the three sample storage chambers, and the sample unloading operation is completed.
[0037] When the cleaning operation is performed, the V-shaped handle 10 is held, the movable rod drives the connecting rod 13 to move upward, and then drives the layered sample storage tube 2 to move upward. The first flushing hole 6 of each sample storage chamber is coincided with the second flushing hole 5 of the same layer of the outer shell tube 1. The first sample taking hole 8 of each sample storage chamber is also coincided with the second sample taking hole 7 of the same layer of the outer shell tube 1. The sample taking hole is opened, and the balance pressure makes the taken ore pulp sample flow out of the sample placing hole smoothly. The first flushing hole 6 of each sample storage chamber is also coincided with the second flushing hole 5 of the same layer of the outer shell tube 1. The flushing hole is opened. Since the flushing hole is located at the highest position behind each sample storage chamber, it will not cause the ore pulp to flow backward, and has no effect on the sample placing. The flushing hole is connected with the water pipe 11 (which can be called a flushing pipe). When the sample placing is performed, the flushing hole is opened to balance the pressure and make the layered ore pulp sample flow out of the sample placing hole smoothly. The three sample placing holes are opened (the first sample placing hole 4 is coincided with the second sample placing hole 3), and the taken ore pulp samples of each layer flow out of the sample placing holes of the three sample storage chambers, and the sample unloading operation is completed.
[0038] The above detailed description is a specific description of the feasible embodiments of the present application, and the embodiments are not used to limit the patent scope of the present application. Any equivalent implementation or change without departing from the present application shall be included in the patent scope of the present application.
Claims
1. A novel, simple slurry sampling device, characterized in that: It includes a sampling section, a control section, and a cleaning section. The sampling section includes an outer shell tube and a layered sample storage tube. The layered sample storage tube is sleeved inside the outer shell tube and can slide up and down along the tube wall. The layered sample storage tube has at least two sample chambers from bottom to top. Each sample chamber has one first sampling hole, one first discharge hole, and one first flushing hole. The outer shell tube has one second sampling hole, one second discharge hole, and one second flushing hole. The number of second sampling holes matches the number of first sampling holes, the number of second discharge holes matches the number of first discharge holes, and the number of second flushing holes matches the number of first discharge holes. The number of first flushing holes is matched; the control part includes a handle, a connecting rod, and a rotating pulley; the cleaning part includes a water pipe and a slag discharge valve; the water pipe is connected to the outer casing pipe, and a connector is provided at the top of the water pipe; the lower end of the connecting rod is connected to the stratified sample storage tube, the upper end of the connecting rod is hinged to one end of the handle through a rotating pulley, and the middle part of the handle is hinged to the connector through another rotating pulley; the upper section of the water pipe is connected to the second flushing hole through a hose, the lower section of the water pipe is connected to the second sample release hole through a hose, and the slag discharge valve is installed at the lower end of the water pipe.
2. The novel simple slurry sampling device according to claim 1, characterized in that: The first sampling port and the first flushing port are located at the upper part of the sample storage chamber, and the first discharge port is located at the lower part of the sample storage chamber.
3. The novel simple slurry sampling device according to claim 2, characterized in that: With the connection point between the water pipe and the outer casing pipe as the rear, the first sampling port is located directly in front of the sample storage chamber, the first flushing port is located directly behind the sample storage chamber, and the first discharge port is located directly to the right of the sample storage chamber.
4. The novel simple slurry sampling device according to claim 1, characterized in that: The outer casing is made of stainless steel, with a radius of 50mm, a height of 1200mm, and a thickness of 2.5mm.
5. The novel simple slurry sampling device according to claim 1, characterized in that: The stratified sample storage tube has three sample storage chambers from bottom to top.
6. The novel simple slurry sampling device according to claim 1, characterized in that: The sample storage chamber is a stainless steel chamber with a radius of 45mm, a height of 400mm, and a thickness of 2.5mm.
7. The novel simple slurry sampling device according to claim 5, characterized in that: In each of the sample storage chambers, the radius of the first sampling hole is 15 mm, the vertical distance between its center point and the top of the sample storage chamber is 35 mm, and the distance between the first sampling holes of adjacent sample storage chambers is 400 mm; in each of the sample storage chambers, the radius of the first sampling hole is 15 mm, the vertical distance between its center point and the bottom of the sample storage chamber is 20 mm, and the distance between the first sampling holes of adjacent sample storage chambers is 400 mm; in each of the sample storage chambers, the radius of the first flushing hole is 15 mm, the vertical distance between its center point and the top of the sample storage chamber is 35 mm, and the distance between the first flushing holes of adjacent sample storage chambers is 400 mm.
8. The novel simple slurry sampling device according to claim 5, characterized in that: The radii of the second sampling hole, the second placement hole, and the second flushing hole are all 15mm. The second sampling hole, the second placement hole, and the second flushing hole are each provided in three layers: upper, middle, and lower. The vertical distance between the center point of the uppermost second sampling hole and the top of the outer shell tube is 20mm, and the distance between the second sampling holes of adjacent layers is 400mm. The vertical distance between the center point of the lowermost second placement hole and the bottom of the outer shell tube is 35mm, and the distance between the second placement holes of adjacent layers is 400mm. The vertical distance between the center point of the uppermost second flushing hole and the top of the outer shell tube is 20mm, and the distance between the second flushing holes of adjacent layers is 400mm.
9. The novel simple slurry sampling device according to claim 1, characterized in that: The handle includes a fixed rod and a movable rod; the fixed rod is fixed to the connecting member, the upper end of the connecting rod is hinged to one end of the movable rod through a rotating pulley, the middle part of the movable rod is hinged to the connecting member through another rotating pulley, and the fixed rod is arranged adjacent to the movable rod.
10. The novel simple slurry sampling device according to claim 1, characterized in that: The handle is made of stainless steel and has a radius of 30mm; the connecting rod is a cylindrical structure with a radius of 30mm; the rotating pulley is made of stainless steel and has a radius of 30mm; the water pipe is made of stainless steel; and the slag discharge valve has a valve body made of stainless steel.