Automatic detection equipment suitable for mass detection

By designing automated testing equipment suitable for large-volume testing, and utilizing an automatic product conveying device and a separating guide mechanism, the problem that existing equipment cannot test multiple groups of products simultaneously has been solved, thus achieving efficient product appearance quality testing.

CN223565551UActive Publication Date: 2025-11-18SUZHOU TENGJUN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202423015961.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-11-18
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing automated testing equipment cannot test multiple groups of products simultaneously, resulting in low efficiency in testing large batches of products and affecting production schedules.

Method used

An automated testing device was designed, comprising an automatic product conveying device, an automatic testing mechanism, a separating and guiding mechanism, and a product importing mechanism. Through the cooperation of the conveyor belt and the separator, multiple groups of products can be tested simultaneously.

Benefits of technology

It enables simultaneous testing of multiple product groups, improving testing efficiency, shortening testing time, and increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides automatic detection equipment suitable for mass detection, which comprises an automatic product conveying device, an automatic detection mechanism, a separation guide mechanism and a product leading-in mechanism, and the front end and the rear end of the upper middle side of the interior of the automatic product conveying device are respectively provided with a group of device frames. Compared with the prior art, the automatic product conveying device has the advantages that the automatic product conveying device, the automatic detection mechanism, the separation guide mechanism and the product guide-in mechanism are additionally arranged, products are guided into the positions between the multiple sets of adjacent separation plates from the left side through the product guide-in mechanism, and the conveying belt moves to automatically convey the products; the appearance quality detection is carried out below the industrial digital camera, the position of the partition plate can be adjusted according to the appearance size of a product, multiple groups of products can be detected at a time, and the positions of the guide-in partition plate and the detection support plate can be adjusted according to the position of the partition plate by adding the automatic detection mechanism, the partition guide mechanism and the product guide-in mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to automatic detection equipment technical field, especially relate to a kind of automatic detection equipment suitable for large batch detection. BACKGROUND

[0002] In modern industrial production, automation equipment gradually replaces manual work, including production, detection and other links and processes. However, in the common automation equipment for detecting the quality of product appearance, with the popularization of automation equipment and the improvement of automation degree, the update and application of automation technology greatly improve the detection efficiency of automation detection equipment compared with traditional manual detection, and the detection quality is gradually improved. However, most of the common automation equipment for detecting the quality of product appearance cannot detect multiple products simultaneously, because the products are placed irregularly on the assembly line, which causes problems in detecting large quantities of products. Because multiple products cannot be detected simultaneously, the overall detection time is still long although the efficiency is relatively improved.

[0003] Secondly, the detection efficiency cannot be effectively improved, which causes a large number of products to be connected, and the final delivery of products cannot be realized, which reduces the overall production progress of manufacturers.

[0004] In summary, the automatic detection equipment for large batch product appearance quality detection cannot detect multiple products simultaneously, so a new structure is needed to solve the above technical problems. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model aims to provide an automatic detection equipment suitable for large batch detection to solve the problems in the background art.

[0006] The utility model realizes the following technical scheme: an automatic detection equipment suitable for large batch detection, comprising: a product automatic conveying device, an automatic detection mechanism, a separation guide mechanism and a product guide mechanism, the product automatic conveying device is provided with a set of device frame at the upper side of the front and rear ends, a separation guide mechanism for guiding the separation of products is arranged at the upper middle position of the device frame at the front end, an automatic detection mechanism for simultaneously detecting multiple products is arranged at the right side of the separation guide mechanism, and a product guide mechanism for guiding the products to the upper surface of the conveying belt is arranged at the left side of the separation guide mechanism.

[0007] As a preferred embodiment, the upper surface of the device frame is provided with a mounting sliding groove, and the front lower end of the internal composition of the separation guide mechanism is provided with a mounting sliding rail.

[0008] Threaded holes are formed on the front side of the device frame and the mounting slide rail, and the mounting slide rail and the mounting slide groove are movably embedded and fixed by bolts.

[0009] As a preferred embodiment, a conveyor belt is arranged between the front and rear device frames, and transmission shafts are arranged at the left and right ends of the inner side of the conveyor belt. A support one is arranged above the mounting slide rail. The movement of the conveyor belt is driven by the transmission shafts, so that the conveyor belt can automatically convey the products.

[0010] As a preferred embodiment, a cross frame is arranged at the upper end of the rear side of the support one, and a group of clamping blocks are arranged at the front and rear ends of the upper surface of the cross frame. Clamping holes are arranged in the inner side of the clamping blocks.

[0011] A clamping spring is arranged in the inner side of the clamping blocks, a guide column is arranged on the outer side of the clamping spring, a clamping plate is arranged on the right side of the guide column, an anti-skid convex pattern is arranged on the left side of the clamping plate, and a partition plate fixing plate is arranged on the left side of the clamping plate. After adjusting the partition plate to the appropriate position, the external force applied to the clamping plate is removed, so that the clamping plate can clamp and fix the partition plate fixing plate under the elastic force of the clamping spring.

[0012] As a preferred embodiment, a partition plate adjusting sliding groove is arranged on the lower surface of the cross frame, and a partition plate adjusting sliding rail is arranged in the inner side of the partition plate adjusting sliding groove.

[0013] The partition plate adjusting sliding groove and the partition plate adjusting sliding rail are movably embedded and fitted with each other. A partition plate is arranged below the partition plate adjusting sliding rail. An automatic detection mechanism is arranged in the inner side of the automatic detection mechanism.

[0014] As a preferred embodiment, a guide cylinder is arranged on the lower surface of the L-shaped support. A detection frame is arranged below the guide cylinder. A plurality of detection support plates are arranged below the detection frame. A group of industrial digital cameras are arranged on the rear side of each detection support plate.

[0015] A detection position adjusting sliding groove is formed on the lower surface of the detection frame. A detection position adjusting sliding rail is arranged in the inner side of the detection position adjusting sliding groove. The detection position adjusting sliding groove and the detection position adjusting sliding rail are movably embedded and fitted with each other. The appearance quality of the products conveyed between the adjacent two partition plates can be detected by the industrial digital cameras.

[0016] As a preferred embodiment, a positioning block two is arranged on the surface of the detection support plate. A positioning groove is formed on the left side surface and the right end of the upper surface of the partition plate. The positioning block two and the right end positioning groove are movably embedded with each other. After adjusting the position of the detection support plate and starting the guide cylinder, the positioning block two is embedded in the inner side of the positioning groove, so that the industrial digital camera can be conveniently adjusted in position to achieve the detection purpose.

[0017] As a preferred implementation, the product introduction mechanism is internally composed of a left vertical plate, the upper surface of the vertical plate is provided with an introduction partition plate adjusting sliding groove, and the introduction partition plate adjusting sliding groove is internally provided with an introduction partition plate adjusting sliding rail;

[0018] The introduction partition plate adjusting sliding groove and the introduction partition plate adjusting sliding rail are movably embedded with each other, the right side of the vertical plate is provided with an arc-shaped sliding plate, the upper side of the arc-shaped sliding plate is provided with an introduction partition plate, the right side of the introduction partition plate is provided with a positioning block one, and the positioning block one and the left positioning groove are movably embedded with each other.

[0019] After the above technical scheme is adopted, the product automatic conveying device, the automatic detection mechanism, the separation guiding mechanism and the product introduction mechanism are added, the product is introduced from the left side through the product introduction mechanism into a plurality of groups of adjacent separation plates, the conveying belt moves to automatically convey the product, the appearance quality of the product is detected through the lower side of the industrial digital camera, the position of the separation plate can be adjusted according to the appearance size of the product, a plurality of groups of products can be detected at one time, the introduction partition plate and the detection support plate position can be adjusted according to the position adjustment of the separation plate through the addition of the automatic detection mechanism, the separation guiding mechanism and the product introduction mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0021] Figure 1 It is a whole structure schematic view of the automatic detection equipment suitable for large batch detection of the present application.

[0022] Figure 2 It is a structure schematic view of the product automatic conveying device in the automatic detection equipment suitable for large batch detection of the present application.

[0023] Figure 3 It is a lower side partial structure schematic view of the separation guiding mechanism in the automatic detection equipment suitable for large batch detection of the present application.

[0024] Figure 4 It is an upper side partial structure schematic view of the separation guiding mechanism in the automatic detection equipment suitable for large batch detection of the present application.

[0025] Figure 5 It is a structure schematic view of the product introduction mechanism in the automatic detection equipment suitable for large batch detection of the present application.

[0026] Figure 6 The utility model provides an automatic detection mechanism's structural schematic drawing in a kind of automation detection equipment suitable for large batch detection.

[0027] In the drawing, 100-product automatic conveying device, 101-device frame, 102-mounting sliding groove, 103-conveying belt, 104-conveying shaft;

[0028] 200-automatic detection mechanism, 201-L-shaped support, 202-guide cylinder, 203-detection frame, 204-detection position adjusting sliding groove, 205-detection position adjusting sliding rail, 206-positioning block two, 207-industrial digital camera;

[0029] 300-separation guide mechanism, 301-mounting sliding rail, 302-support one, 303-cross frame, 304-separation plate adjusting sliding groove, 305-separation plate adjusting sliding rail, 306-separation plate, 307-clamping block, 308-clamping plate, 309-positioning groove;

[0030] 400-product introduction mechanism, 401-vertical plate, 402-introduction separation plate adjusting sliding groove, 403-introduction separation plate adjusting sliding rail, 404-arc-shaped sliding plate, 405-introduction separation plate, 406-positioning block two. DETAILED DESCRIPTION

[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0032] Please refer to Figures 1 to 6 The utility model provides a technical scheme: a kind of automation detection equipment suitable for large batch detection, comprising: product automatic conveying device 100, automatic detection mechanism 200, separation guide mechanism 300 and product introduction mechanism 400, product automatic conveying device 100 its internal composition is equipped with a group of device frame 101 in upper side front and rear both ends;

[0033] front device frame 101 upper side middle position is equipped with separation guide mechanism 300 for the product is divided and guided, separation guide mechanism 300 right side is equipped with the automatic detection mechanism 200 for simultaneously detecting multiple products;

[0034] separation guide mechanism 300 left side is equipped with product introduction mechanism 400 for the product introduction conveying belt 103 upper surface.

[0035] The upper surface of the device frame 101 is provided with a mounting sliding groove 102, and the inside of the separation guide mechanism 300 is provided with a mounting sliding rail 301 at the lower end of the front side.

[0036] The front side of the device frame 101 and the mounting sliding rail 301 are both provided with threaded holes, the mounting sliding rail 301 is movably embedded with the mounting sliding groove 102 and is fixed by bolts.

[0037] The front and rear two groups of device frames 101 are provided with a conveying belt 103, the inside of the conveying belt 103 is provided with conveying shafts 104 at the left and right ends, the upper side of the mounting sliding rail 301 is provided with a support 302, the conveying belt 103 is driven to move by the conveying shafts 104, so that the conveying belt 103 can automatically convey the products.

[0038] The upper end of the rear side of the support 302 is provided with a cross frame 303, the upper surface of the cross frame 303 is provided with a group of clamping blocks 307 at the front and rear ends, and the inside of the clamping block 307 is provided with a clamping hole.

[0039] The inside of the clamping block 307 is provided with a clamping spring, the outside of the clamping spring is provided with a guide column, the right side of the guide column is provided with a clamping plate 308, the left side of the clamping plate 308 is provided with an anti-skid convex pattern, the left side of the clamping plate 308 is provided with a partition plate fixing plate 310, and after adjusting the partition plate 306 to the appropriate position, the external force applied to the clamping plate 308 is removed, so that the clamping plate 308 can clamp and fix the partition plate fixing plate 310 under the action of the clamping spring.

[0040] The lower surface of the cross frame 303 is provided with a partition plate adjusting sliding groove 304, and the inside of the partition plate adjusting sliding groove 304 is provided with a partition plate adjusting sliding rail 305.

[0041] The partition plate adjusting sliding groove 304 is movably embedded with the partition plate adjusting sliding rail 305, the lower side of the partition plate adjusting sliding rail 305 is provided with a partition plate 306, and the inside of the automatic detection mechanism 200 is provided with an L-shaped support 201 at the front side.

[0042] The lower surface of the L-shaped support 201 is provided with a guide cylinder 202, the lower side of the guide cylinder 202 is provided with a detection frame 203, and the lower side of the detection frame 203 is provided with a plurality of groups of detection support plates, and the rear side of each group of detection support plates is provided with a group of industrial digital cameras 207.

[0043] The lower surface of the detection frame 203 is provided with a detection position adjusting sliding groove 204, the inside of the detection position adjusting sliding groove 204 is provided with a detection position adjusting sliding rail 205, the detection position adjusting sliding groove 204 is movably embedded with the detection position adjusting sliding rail 205, and the industrial digital camera 207 can detect the appearance quality of the products conveyed between the adjacent two groups of partition plates 306.

[0044] Please refer to Figures 1 to 6, as the first embodiment of the utility model: first, the user introduces the product from the left through product introduction mechanism 400 respectively introduces several groups of adjacent partition plate 306, the transmission shaft 104 rotation makes the conveyor belt 103 movement to product automatic transmission, second, several groups of products are all in the transmission between two adjacent partition plate 306, when product passes through automatic detection mechanism 200, several groups of industrial digital camera 207 can automatically detect the appearance quality of product, the user pulls the clamp plate 308 can position adjustment partition plate 306 position according to product appearance size, removes the external force exertion to clamp plate 308, can make clamp plate 308 under the action of clamping spring resilience to the partition plate fixed plate 310 clamping and fixing, so as to achieve the effect of once multiple product detection.

[0045] The detection support plate surface is provided with positioning block two 206, the left side surface and the upper surface right end of partition plate 306 are all provided with positioning groove 309, positioning block two 206 and right end positioning groove 309 are mutually embedded, adjust the detection support plate position and then start the guide cylinder 202, make positioning block two 206 embeds inside positioning groove 309, can be convenient for industrial digital camera 207 to realize the detection purpose of position adjustment.

[0046] Product introduction mechanism 400 its internal composition left side is equipped with vertical plate 401, vertical plate 401 upper surface is provided with introduction partition plate adjusting sliding groove 402, introduction partition plate adjusting sliding groove 402 inside is equipped with introduction partition plate adjusting sliding rail 403;

[0047] Introduction partition plate adjusting sliding groove 402 and introduction partition plate adjusting sliding rail 403 are mutually movable and embedded, the right side of vertical plate 401 is equipped with arc-shaped sliding plate 404, the upper of arc-shaped sliding plate 404 is equipped with introduction partition plate 405, the right side of introduction partition plate 405 is equipped with positioning block one 406, positioning block one 406 and left side positioning groove 309 are mutually embedded.

[0048] Please refer to Figure 1 And Figures 3 to 6 , as the second embodiment of the utility model: based on the above first embodiment, first, the user adjusts the partition plate 306 position according to product appearance size, then adjusts the introduction partition plate 405 position according to the position of partition plate 306, then fixes product introduction mechanism 400 and makes positioning block one 406 embeds inside left end positioning groove 309, second, the user adjusts the detection support plate position, then starts the guide cylinder 202, makes positioning block two 206 embeds inside positioning groove 309, can make industrial digital camera 207 be in proper position, so as to adjust according to product appearance size to adapt to the detection of different products.

[0049] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automated detection apparatus suitable for high-throughput detection, comprising: Automatic product conveying device (100), automatic detection mechanism (200), separation guide mechanism (300) and product guide mechanism (400), characterized by: the automatic product conveying device (100) is provided with a group of device frames (101) on the upper side of the front and rear ends in the internal composition; The front device frame (101) is provided with a separation guide mechanism (300) for separating and guiding the products in the middle position above, and the right side of the separation guide mechanism (300) is provided with an automatic detection mechanism (200) for simultaneously detecting a plurality of products; The left side of the separation guide mechanism (300) is provided with a product guide mechanism (400) for facilitating the product to be guided onto the surface of the conveying belt (103).

2. The automated testing apparatus suitable for mass testing of claim 1, wherein: The device frame (101) is provided with a mounting sliding groove (102) on the upper surface, and the separation guide mechanism (300) is provided with a mounting sliding rail (301) on the front lower end in the internal composition; The device frame (101) and the mounting sliding rail (301) are provided with threaded holes on the front side, and the mounting sliding rail (301) and the mounting sliding groove (102) are movably embedded and fixed by bolts.

3. The automated testing apparatus suitable for mass testing of claim 2, wherein: The conveying belt (103) is arranged between the front and rear groups of device frames (101), the conveying belt (103) is provided with conveying shafts (104) on the left and right ends of the inner side, and the mounting sliding rail (301) is provided with a support (302) above.

4. The automated testing apparatus suitable for mass testing of claim 3, wherein: The support (302) is provided with a cross frame (303) on the upper end of the rear side, the cross frame (303) is provided with a group of clamping blocks (307) on the upper surface of the front and rear ends, and the clamping blocks (307) are provided with clamping holes on the inner side. The clamping blocks (307) are provided with clamping springs on the inner side, the clamping springs are provided with guide columns on the outer side, the guide columns are provided with clamping plates (308) on the right side, the clamping plates (308) are provided with anti-skid convex patterns on the left side, and the clamping plates (308) are provided with separation plate fixing plates (310) on the left side.

5. An automated testing apparatus suitable for use in high volume testing as claimed in claim 4, wherein: The cross frame (303) is provided with a separation plate adjusting sliding groove (304) on the lower surface, and the separation plate adjusting sliding groove (304) is provided with a separation plate adjusting sliding rail (305) on the inner side. The separation plate adjusting sliding groove (304) and the separation plate adjusting sliding rail (305) are movably embedded and combined, the separation plate adjusting sliding rail (305) is provided with a separation plate (306) below, and the automatic detection mechanism (200) is provided with an L-shaped support (201) on the front side in the internal composition.

6. An automated testing apparatus suitable for use in high volume testing as claimed in claim 5, wherein: The L-shaped support (201) is provided with a guide cylinder (202) on the lower surface, the guide cylinder (202) is provided with a detection frame (203) below, the detection frame (203) is provided with a plurality of detection support plates, and each group of detection support plates is provided with a group of industrial digital cameras (207) on the rear side. The detection frame (203) is provided with a detection position adjusting sliding groove (204) on the lower surface, and the detection position adjusting sliding groove (204) is provided with a detection position adjusting sliding rail (205) on the inner side. The detection position adjusting sliding groove (204) and the detection position adjusting sliding rail (205) are movably embedded and combined.

7. An automated testing apparatus suitable for use in high volume testing as claimed in claim 6, wherein: The detection support plate surface is equipped with a locating block two (206), the left side surface and the upper surface right end of the partition plate (306) are equipped with a locating groove (309), the locating block two (206) and the right end locating groove (309) are mutually embedded.

8. The automated inspection apparatus suitable for high volume inspection of claim 1, wherein: The inside composition of the product introduction mechanism (400) is equipped with a vertical plate (401) on the left side, the upper surface of the vertical plate (401) is equipped with an introduction partition plate adjusting sliding groove (402), the inside of the introduction partition plate adjusting sliding groove (402) is equipped with an introduction partition plate adjusting sliding rail (403); The introduction partition plate adjusting sliding groove (402) and the introduction partition plate adjusting sliding rail (403) are mutually movable and embedded, the right side of the vertical plate (401) is equipped with an arc-shaped sliding plate (404), the upper side of the arc-shaped sliding plate (404) is equipped with an introduction partition plate (405), the right side of the introduction partition plate (405) is equipped with a locating block one (406), the locating block one (406) and the left side locating groove (309) are mutually embedded.