Wiring harness wiring terminal compacting device

By designing a wire harness terminal compaction device for the transfer and clamping components, the problems of slow feeding speed and low automation in the existing technology are solved, realizing automated and efficient feeding and compaction of wire harnesses, and improving production efficiency and versatility.

CN223567074UActive Publication Date: 2025-11-18ZHU HAIXING ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423175939.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-18
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The existing wire harness terminal compaction device has a slow feeding speed and low degree of automation, requiring manual placement of wire harnesses one by one, which affects work efficiency.

Method used

A wire harness terminal compaction device is designed, comprising a transfer component, a push component, and a clamping component. The transfer component transports the wire harness to the clamping component, and the clamping component uses its elasticity to adjust the clamping and push the nut block to slide, thereby achieving automated feeding and compaction.

Benefits of technology

It achieves automated and efficient feeding and compaction of wire harnesses, improves production efficiency, is applicable to various specifications of wire harnesses, and enhances the versatility and flexibility of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of compaction devices, particularly relates to a compaction device for wiring harness wiring terminals, and aims to solve the problems that in the prior art, wiring harnesses need to be manually placed on a feeding machine one by one and then are sequentially conveyed to a compaction machine through the feeding machine to be compacted, and the feeding mode is low in feeding speed and low in automation degree. According to the technical scheme, the device comprises two bases, a conveying frame is fixedly installed between the two bases, a U-shaped frame is arranged at the top of the conveying frame, a nut block is fixedly connected to the bottom of the U-shaped frame and slides in the conveying frame, and a same rotating bin is fixedly installed at the tops of the two bases; a storage bin is fixedly mounted at the top of the rotating bin; according to the utility model, through the beneficial effects of high-efficiency automatic processing, accurate positioning and compaction, flexible adaptation to different wire harnesses, convenient operation and maintenance, improvement of production safety and the like, remarkable improvement and promotion are brought to the wire harness processing industry.
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Description

TECHNICAL FIELD

[0001] The utility model relates to compaction device technical field especially relates to a wire harness terminal compaction device. BACKGROUND

[0002] The wire harness terminal compaction device is a kind of equipment specially used for crimping connection between wire harness and terminal, and its main function is to crimp wire harness and terminal, to form reliable electrical connection, and the device is widely used in the manufacturing and maintenance field of electrical and electronic equipment, to ensure that current can flow smoothly, thereby ensuring the normal operation of equipment.

[0003] The existing wire harness terminal compaction device still has some deficiencies in actual use process:

[0004] The existing wire harness terminal compaction device needs to place wire harness on the feeding machine one by one manually when feeding, and then send wire harness to the compactor for compaction through the feeding machine in turn, so that the feeding speed is slow, and the degree of automation is low, which affects the quality of work. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings that wire harness needs to be placed on the feeding machine one by one manually in prior art, and then sent to the compactor for compaction through the feeding machine in turn, and proposes a wire harness terminal compaction device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A wire harness terminal compaction device, comprising two bases, a conveying frame is fixedly installed between the two bases, a U-shaped frame is arranged on the top of the conveying frame, a nut block is fixedly connected to the bottom of the U-shaped frame and slides in the conveying frame, a rotating bin is fixedly installed on the top of the two bases, and a storage bin is fixedly installed on the top of the rotating bin; further comprising a transfer assembly, the transfer assembly is located in the rotating bin, and wire harness with terminal can be transported through the transfer assembly; further comprising a pushing assembly, the nut block can slide in the conveying frame through the pushing assembly; further comprising a clamping assembly, and the clamping assembly is located in the U-shaped frame, and the falling wire harness can be clamped through the clamping assembly.

[0008] In a possible design, the conveying assembly includes a first driving motor fixedly connected to one side of the rotating bin, a material rotating roller rotatably connected in the rotating bin, and a rotating shaft of the material rotating roller fixedly connected to one end of an output shaft of the first driving motor, and four material rotating bins are arranged on an outer wall of the material rotating roller.

[0009] In a possible design, the pushing assembly includes a second driving motor fixedly installed on one side of the conveying frame, a threaded rod rotatably connected in the conveying frame, and one end of a rotating shaft of the threaded rod fixedly connected to one end of an output shaft of the second driving motor, and a nut block is threadedly sleeved on an outer wall of the threaded rod.

[0010] In a possible design, the clamping assembly includes two L-shaped clamping plates arranged in the U-shaped frame, and the two L-shaped clamping plates are rotatably arranged in the U-shaped frame through rotating shafts, torsional springs are fixedly arranged on two sides of the L-shaped clamping plates, the two torsional springs are sleeved on outer walls of the rotating shafts, one ends of the two torsional springs away from each other are fixedly connected to the outer walls of the torsional springs, the two L-shaped clamping plates are provided with baffle plates on one side of bottom portions of the two L-shaped clamping plates away from each other, a matching block is slidably connected in the U-shaped frame, an iron sheet layer is fixedly embedded on a bottom portion of the matching block, an electromagnet is fixedly installed on an inner wall of a bottom portion of the U-shaped frame, and the electromagnet is magnetically attracted to the matching block through the iron sheet layer, a pressing plate is fixedly installed on a top portion of the matching block, and the pressing plate is located between the two L-shaped clamping plates and above the two baffle plates.

[0011] In a possible design, the top portions of the two bases are provided with two material loading tables, and the two material loading tables are aligned with the U-shaped frame.

[0012] In a possible design, one side of the base is provided with a machine body, one side of the machine body is provided with a control console, and the control console is electrically connected to the first driving motor, the electromagnet and the second driving motor.

[0013] In the application, the terminal-inserted wire harness is laid flat in the storage bin, is connected through the guide hole at the bottom of the storage bin and the rotating bin, a first driving motor is started, a rotating material roller is driven to rotate through the output shaft of the first driving motor, the rotating material bin on the outer wall of the rotating material roller receives the material from the material inlet of the rotating bin, with the rotation of the rotating material roller, the four rotating material bins are sequentially rotated to the discharge port below the rotating bin, the wire harness falls into the load table on the top of the two bases through the discharge port, and is also located in the U-shaped frame, with the wire harness falling into the U-shaped frame and falling on the pressing plate, the electromagnet is powered on at this time, the electromagnet magnetically attracts the matching block, drives the pressing plate to move downward, the L-shaped clamping plate is pushed from the bottom of both sides, the L-shaped clamping plate is turned over, the torsional springs on both sides are twisted, and the wire harness is clamped, a second driving motor is started, the threaded rod is driven to rotate through the output shaft of the second driving motor, the threaded rod drives the nut block to move, thereby driving the U-shaped frame to move the terminal-inserted end of the wire harness to the machine body, the wire harness is compacted through the machine body, the threaded rod is driven in reverse rotation by the second driving motor, the compacted terminal is pulled in reverse, the electromagnet is powered off, with the resetting of the torsional springs on both sides of the L-shaped clamping plate, the L-shaped clamping plate is driven to rotate, thereby pushing the pressing plate, and the wire harness is released from clamping, so that the compacted wire harness can be taken out.

[0014] Beneficial effects: in the utility model, the wire harness terminal insertion device can load the wire harness with terminal insertion through the storage bin, and the four receiving components rotating material bins can accurately receive the wire harness from above and transmit it to the falling position discharge port below through rotation;

[0015] In the utility model, the design of the clamping assembly allows elastic adjustment according to the thickness of the wire harness, the wire harness is tightly clamped through the compression of the L-shaped clamping plate and the rotation of the baffle, thereby driving the wire harness to move, and the design makes the device applicable to wire harnesses of various specifications, improves the versatility and flexibility, and brings remarkable improvement and promotion to the wire harness processing industry.

[0016] In the utility model, the device has the beneficial effects of efficient automatic processing, accurate positioning and compaction, flexible adaptation to different wire harnesses, convenient operation and maintenance, and improved production safety, and brings remarkable improvement and promotion to the wire harness processing industry. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A three-dimensional structure schematic diagram of a wire harness terminal compaction device is provided for the utility model;

[0018] Figure 2 A cross-sectional explosion structure schematic diagram of a rotating bin of a wire harness terminal compaction device is provided for the utility model;

[0019] Figure 3A kind of wire harness terminal compaction device conveying frame's sectional view structure schematic view is proposed in the utility model;

[0020] Figure 4 A kind of wire harness terminal compaction device U-shaped frame's three-dimensional structure schematic view is proposed in the utility model;

[0021] Figure 5 A kind of wire harness terminal compaction device base's three-dimensional structure schematic view is proposed in the utility model.

[0022] In the drawing: 1, base;2, storage bin;3, rotating bin;4, conveying frame;5, machine body;6, first drive motor;7, discharge port;8, material rotating roller;9, material rotating bin;10, inlet;11, threaded rod;12, nut block;13, U-shaped frame;14, L-shaped clamping plate;15, second drive motor;16, pressing plate;17, matching block;18, electromagnet;19, baffle;20, material loading table. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments.

[0024] Embodiment 1: refer to Figures 1 to 3 A compaction device, including two bases 1, two bases 1 between fixedly installed with conveying frame 4, the top of conveying frame 4 is equipped with U-shaped frame 13, the bottom of U-shaped frame 13 is fixedly connected with nut block 12, and nut block 12 slides in conveying frame 4, the top of two bases 1 is fixedly installed with same rotating bin 3, the top of rotating bin 3 is fixedly installed with storage bin 2;Still include transfer subassembly, transfer subassembly is located in rotating bin 3, and the wire harness inserted with terminal can be transported by transfer subassembly;Still include pushing subassembly, and nut block 12 can be slid in conveying frame 4 by pushing subassembly;Still include clamping subassembly, and clamping subassembly is located in U-shaped frame 13, and the wire harness that falls can be clamped by holding subassembly.Two bases 1 and conveying frame 4, form bottom part, the top of conveying frame 4 is designed with a U-shaped frame 13, and the nut block 12 in the bottom of U-shaped frame 13 slides in conveying frame 4, in addition, the top of two bases 1 is also fixedly installed with a rotating bin 3, and the top of rotating bin 3 is fixedly installed with a storage bin 2, the device also contains transfer subassembly in rotating bin 3, for transporting the wire harness inserted with terminal, pushing subassembly is used to drive nut block 12 to slide in conveying frame 4, clamping subassembly is located in U-shaped frame 13, for clamping the wire harness that falls.

[0025] Refer to Figure 2The conveying assembly comprises a first driving motor 6 fixedly connected to one side of the rotating bin 3, a rotating material roller 8 rotatably connected in the rotating bin 3, and the rotating shaft of the rotating material roller 8 fixedly connected to one end of the output shaft of the first driving motor 6, and four rotating material bins 9 arranged on the outer wall of the rotating material roller 8, a feeding port 10 arranged on the top of the rotating bin 3, and a discharging port 7 arranged below the rotating bin 3, and the four rotating material bins 9 are sequentially connected to the feeding port 10 and the discharging port 7. The first driving motor 6 drives the rotating material roller 8 to rotate, so that the wire harness can be transported in the rotating material bin 9.

[0026] With reference to Figure 3 The pushing assembly comprises a second driving motor 15 fixedly installed on one side of the conveying frame 4, a threaded rod 11 rotatably connected in the conveying frame 4, and the rotating shaft of the threaded rod 11 fixedly connected to one end of the output shaft of the second driving motor 15, and a nut block 12 threadedly sleeved on the outer wall of the threaded rod 11. When the second driving motor 15 drives the threaded rod 11 to rotate, the nut block 12 will slide in the conveying frame 4 under the driving of the threaded rod 11.

[0027] With reference to Figure 4 The clamping assembly comprises two L-shaped clamping plates 14 arranged in the U-shaped frame 13, and the two L-shaped clamping plates 14 are rotatably arranged in the U-shaped frame 13 through rotating shafts, and torsional springs are fixedly arranged on the two sides of the L-shaped clamping plate 14, and the two torsional springs are sleeved on the outer wall of the rotating shaft, and the two torsional springs are fixedly connected to the outer wall of the torsional spring at the ends away from each other, and the bottom sides of the two L-shaped clamping plates 14 close to each other are provided with baffle plates 19, and a matching block 17 is slidably connected in the U-shaped frame 13, and a ferrous layer is fixedly embedded on the bottom of the matching block 17, and an electromagnet 18 is fixedly installed on the inner wall of the bottom of the U-shaped frame 13, and the electromagnet 18 is magnetically attracted to the matching block 17 through the ferrous layer, and a pressing plate 16 is fixedly installed on the top of the matching block 17, and the pressing plate 16 is located between the two L-shaped clamping plates 14 and above the two baffle plates 19. When the electromagnet 18 is electrified to attract the matching block 17, the pressing plate 16 will press down the top of the two L-shaped clamping plates 14, so that the L-shaped clamping plate 14 clamps the wire harness, and when the electromagnet 18 is de-energized, the L-shaped clamping plate 14 returns to the original position under the action of the torsional spring to release the wire harness.

[0028] With reference to Figure 5 The top of each of the two bases 1 is provided with two material loading tables 20, and the two material loading tables 20 are aligned with the U-shaped frame 13. When the wire harness is clamped and moved to the below of the U-shaped frame 13 by the clamping assembly, the wire harness can be conveniently placed on the material loading table 20 for subsequent operation.

[0029] The present application can be used in the field of wire harness terminal, and can also be used in other fields applicable to the present application.

[0030] Embodiment 2: With reference to Figures 1 to 4On the basis of embodiment one, improve: a wire harness terminal compaction device is applied to the field of wire harness terminal, the side of base 1 is equipped with organism 5, the side of organism 5 is equipped with control console, and control console is electrically connected with first drive motor 6, electromagnet 18 and second drive motor 15 respectively.Control console is electrically connected with first drive motor 6, electromagnet 18 and second drive motor 15 respectively, for controlling the start, stop and speed of the two motors and other parameters

[0031] However, as is well known to those skilled in the art, the working principle and wiring method of the first drive motor 6 and the second drive motor 15 are common, which belong to conventional means or common general knowledge, and will not be described here. Those skilled in the art can make any selection or arrangement according to their needs or convenience.

[0032] The electromagnet 18 in the utility model is consistent with the microsuction disc electromagnet of the brand and model of Deen DX0808.

[0033] The body 5 in the utility model is consistent with the body function principle in the announcement number CN118970578A.

[0034] The above is only the preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered within the protection scope of the utility model.

Claims

1. A wire harness terminal compaction device, characterized in that, include: Two bases (1), a conveyor frame (4) is fixedly installed between the two bases (1), a U-shaped frame (13) is provided on the top of the conveyor frame (4), a nut block (12) is fixedly connected to the bottom of the U-shaped frame (13), and the nut block (12) slides in the conveyor frame (4). The same rotating chamber (3) is fixedly installed on the top of the two bases (1), and a storage chamber (2) is fixedly installed on the top of the rotating chamber (3). It also includes a transfer assembly located inside the rotating chamber (3), through which the wire harness with the terminals inserted can be transported; It also includes a pushing component, which can drive the nut block (12) to slide within the conveyor frame (4); It also includes a clamping component, which is located inside the U-shaped frame (13) and can clamp the fallen wire harness.

2. The wire harness terminal compaction device according to claim 1, characterized in that, The transfer assembly includes a first drive motor (6) fixedly connected to one side of the rotating chamber (3). A transfer roller (8) is rotatably connected inside the rotating chamber (3). One end of the rotating shaft of the transfer roller (8) passes through the rotating chamber (3) and is fixedly connected to one end of the output shaft of the first drive motor (6). The outer wall of the transfer roller (8) is provided with four transfer chambers (9). The top of the rotating chamber (3) is provided with an inlet (10). The bottom of the rotating chamber (3) is provided with a discharge port (7). The four transfer chambers (9) are connected to the inlet (10) and the discharge port (7) in sequence.

3. The wire harness terminal compaction device according to claim 1, characterized in that, The pushing assembly includes a second drive motor (15) fixedly installed on one side of the conveyor frame (4). A threaded rod (11) is rotatably connected inside the conveyor frame (4), and one end of the rotating shaft of the threaded rod (11) is fixedly connected to one end of the output shaft of the second drive motor (15). A nut block (12) is threadedly sleeved on the outer wall of the threaded rod (11).

4. The wire harness terminal compaction device according to claim 1, characterized in that, The clamping assembly includes two L-shaped clamps (14) disposed within a U-shaped frame (13). Both L-shaped clamps (14) rotate within the U-shaped frame (13) via a pivot. Both sides of the L-shaped clamps (14) are fixed with torsion springs. Both torsion springs are sleeved on the outer wall of the pivot. The ends of the two torsion springs that are far apart from each other are fixedly connected to the outer wall of the torsion springs. Both L-shaped clamps (14) have baffles (19) on their bottom sides that are close to each other. A mating block (17) is slidably connected within the U-shaped frame (13). A sheet metal layer is fixedly embedded at the bottom of the mating block (17). An electromagnet (18) is fixedly installed on the inner wall of the bottom of the U-shaped frame (13). The electromagnet (18) is magnetically attracted to the mating block (17) through the sheet metal layer. A pressure plate (16) is fixedly installed on the top of the mating block (17). The pressure plate (16) is located between the two L-shaped clamps (14) and above the two baffles (19).

5. The wire harness terminal compaction device according to claim 1, characterized in that, Each of the two bases (1) is provided with two material carriers (20) on its top, and the two material carriers (20) are aligned with the U-shaped frame (13).

6. The wire harness terminal compaction device according to claim 1, characterized in that, The base (1) has a body (5) on one side, and a control console is provided on one side of the body (5). The control console is electrically connected to the first drive motor (6), the electromagnet (18), and the second drive motor (15).

Citation Information

Patent Citations

  • Wiring harness wiring terminal compacting device

    CN118970578A