Adjusting tool for leveler of cigarette making and plug assembling machine

Abstract

The utility model discloses a cigarette making and plug assembling machine leveling device adjusting tool in the technical field of cigarette making and plug assembling machine mechanical equipment, the tool acts on a pair of meshed leveling discs on a cigarette making and plug assembling machine leveling device, and the tool comprises a dial and a pair of chopper positioning blocks connected with the dial; the chopper positioning block is provided with first kidney-shaped counterbores used for containing fastening screws on the leveling disc, the chopper positioning block and the first kidney-shaped counterbores are symmetrical about the center of the dial, and the distance between the centers of the first kidney-shaped counterbores is equal to the diameter of the leveling disc. The technical problems of inconvenience in operation, low adjustment precision, long consumed time and high rework rate existing in adjustment of relative positions of two leveling discs of a front channel and a rear channel and alignment of a mechanical position relative to an electrical '0' position due to different leveling disc structures of an existing ZJ116 type cigarette making and tipping unit can be solved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to cigarette mechanical equipment technical field relates to a kind of cigarette making machine flat calibrator adjustment tool. BACKGROUND

[0002] Cigarette machine flat calibrator device is an important component of cigarette product quality control, through the rotation of two flat discs and silk brush wheel, remove the excess tobacco in cigarette, make the tobacco amount of the cigarette gun meets the standard cigarette weight, it has important influence to cigarette process index such as cigarette hardness, empty head, end drop, cigarette burning and so on.In the actual production process of workshop, because the flat disc of ZJ116 type cigarette making machine group is different in supply source, there is the phenomenon that part of flat disc has inner and outer drillings, part has no inner and outer drillings, and because ZJ116 type cigarette making machine group is double cigarette gun structure, front and rear flat calibrator is independently driven by synchronous toothed belt through servo motor, when involving the adjustment of relative position of two flat discs and the alignment of mechanical position relative to electrical "0" position, there are inconvenient operation, low adjustment precision, long time consumption and high rework rate problems.

[0003] Therefore, a special tool needs to be designed, which can quickly and accurately adjust the flat calibrator of ZJ116 type cigarette making machine group, and effectively improve the work efficiency of flat calibrator adjustment. UTILITY MODEL CONTENTS

[0004] The utility model aims at overcoming the deficiencies in the prior art, and provides a cigarette making machine flat calibrator adjustment tool, which can solve the technical problems of inconvenient operation, low adjustment precision, long time consumption and high rework rate when adjusting the relative position of two flat discs and aligning the mechanical position relative to the electrical "0" position of the existing ZJ116 type cigarette making machine group due to different flat disc structures.

[0005] To solve the above technical problems, the utility model is implemented by using the following technical scheme:

[0006] In the first aspect, the utility model provides a cigarette making machine flat calibrator adjustment tool, which acts on a pair of engaged flat discs of a cigarette making machine flat calibrator, and includes:

[0007] A dial and a pair of cleaver positioning blocks connected with the dial;

[0008] A first waist-type countersunk hole for accommodating a fastening screw on the flat disc is formed on the cleaver positioning block, the cleaver positioning block and the first waist-type countersunk hole are symmetric about the center of the dial, and the distance between the centers of the first waist-type countersunk holes is equal to the diameter of the flat disc.

[0009] Further, the dial is a rectangular plate of transparent material.

[0010] Further, the scale disc is engraved with a positioning center line and a standard scale mark line, the positioning center line is coincident with the center line of the first waist type countersunk hole, and the standard scale mark line is parallel to the connecting surface of the cleaver positioning block and the scale disc.

[0011] Further, the cleaver positioning block is provided with an L-shaped notch, and the width of the L-shaped notch is equal to the height of the scale disc.

[0012] Further, the scale disc is provided with four second connecting countersunk holes, and the cleaver positioning block is provided with two threaded holes near the side of the L-shaped notch, the threaded holes and the second connecting countersunk holes are one-to-one matched in position and size, and the cleaver positioning block and the scale disc are fixedly connected through flat head screws.

[0013] Further, the waist width and the hole diameter of the first waist type countersunk hole are greater than the diameter of the fastening screw, and the first waist type countersunk hole is in clearance fit with the fastening screw.

[0014] Further, the material of the cleaver positioning block is heat-treated stainless steel.

[0015] Further, the surface roughness parameter of the scale disc and the cleaver positioning block ranges from 1.6 μm to 3.2 μm.

[0016] Compared with the prior art, the utility model has the beneficial effects that:

[0017] The scale disc and the pair of cleaver positioning blocks connected with the scale disc directly act on the flattening disc to be adjusted, the synchronous positions of the front and rear pairs of flattening discs can be quickly and accurately adjusted and positioned when the flattening disc is maintained or replaced, the adjustment and rework time is reduced, the equipment maintenance efficiency is improved, and the utility model has the characteristics of simple structure, low manufacturing cost and easy processing.

[0018] The utility model realizes the standardization of the position adjustment of the ZJ116 type cigarette making machine, can effectively avoid the problems of poor adaptability of the maintenance manual due to the indefinite existence of the inner and outer holes and low adjustment accuracy, reduces the quality hidden danger, and improves the equipment operation efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is the overall structure schematic view of the cigarette making machine flattening disc adjustment tool provided by the utility model;

[0020] Figure 2 is the exploded view of the cigarette making machine flattening disc adjustment tool provided by the utility model;

[0021] Figure 3 is the working principle schematic view of the cigarette making machine flattening disc adjustment tool provided by the utility model;

[0022] Figure 4 The planer adjustment tool for the winding and splicing machine is used for adjusting the position of the front planer;

[0023] Figure 5 The planer adjustment tool for the winding and splicing machine is used for adjusting the position of the front planer;

[0024] Figure 6 The planer adjustment tool for the winding and splicing machine is used for adjusting the position of the front planer.

[0025] In the figure, 1, dial; 2, split knife positioning block; 3, first waist type countersunk hole; 4, threaded hole; 5, flat head screw; 6, second connecting countersunk hole; 7, split knife disc; 8, fastening screw; 9, groove; 10, positioning center line. DETAILED DESCRIPTION

[0026] The utility model will be described further below in conjunction with the drawings. The following examples are only used to more clearly illustrate the technical scheme of the utility model, and cannot limit the protection scope of the utility model.

[0027] In the description of the utility model, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more.

[0028] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances. Example one:

[0029] As Figure 1 shown, the present embodiment provides a flat calibrator adjustment tool for a pair of engaged flat discs of a flat calibrator of a cigarette making machine, the flat discs comprising a splitting disc 7 with a groove 9, in the present embodiment, the cigarette making machine can be a ZJ116 cigarette making machine with a double cigarette gun structure, the tool comprising:

[0030] a dial 1 and a pair of splitting disc positioning blocks 2 connected to the dial 1;

[0031] the splitting disc positioning blocks 2 are provided with first waist-shaped countersunk holes 3 for accommodating fastening screws 8 on the flat discs, the splitting disc positioning blocks 2 and the first waist-shaped countersunk holes 3 are symmetric about the center of the dial 1, and the distance between the centers of the first waist-shaped countersunk holes 3 is equal to the diameter of the flat disc.

[0032] The dial 1 can be a rectangular plate of transparent material, and the transparent material can be materials that have been maturely applied in existing technologies, such as Pasmo, quartz, PSU (polysulfone), and polycarbonate (PC).

[0033] The dial 1 is engraved with a positioning center line 10 and a standard scale mark line, the positioning center line coincides with the center line of the first waist-shaped countersunk holes, and the standard scale mark line is parallel to the connecting surface of the splitting disc positioning blocks 2 and the dial 1.

[0034] The splitting disc positioning blocks 2 are provided with L-shaped notches, the width of the L-shaped notches is equal to the height of the dial 1, so the splitting disc positioning blocks 2 and the dial 1 can be clamped without fasteners, and the splitting disc positioning blocks 2 and the dial 1 included in the entire adjustment tool can directly contact the same plane.

[0035] The dial 1 is provided with four second connecting countersunk holes 6, and the splitting disc positioning blocks 2 are provided with two threaded holes 4 near the L-shaped notches, the threaded holes 4 and the second connecting countersunk holes 6 are one-to-one matched in size and position, and the splitting disc positioning blocks 2 and the dial 1 are fixedly connected through flat head screws 5.

[0036] The waist width and the hole diameter of the first waist-shaped countersunk holes 3 are greater than the diameter of the fastening screws 8, and the first waist-shaped countersunk holes 3 and the fastening screws 8 are gap-fitted. Embodiment Two:

[0037] The present embodiment is further designed on the basis of Embodiment One and has the functional modules and beneficial effects of Embodiment One.

[0038] The material of the splitting disc positioning blocks 2 is heat-treated stainless steel.

[0039] The surface roughness parameters of the dial 1 and the cleaver positioning block 2 range from 1.6 μm to 3.2 μm.

[0040] Working principle: such as Figure 4 As shown, when adjusting the position of the front leveling plate, place the adjusting fixture flat on the leveling plate and move it back and forth until the two first countersunk holes are precisely engaged with the fastening screws 8 on the leveling plate. Loosen the fastening screws 8 with an Allen wrench, and rotate the two wedge discs 7 until the engagement point of the two wedge grooves 9 passes the positioning center line 10 of the adjusting fixture. At this point, the two wedges are symmetrical about the positioning center line 10. Tighten the fastening screws 8 to complete the adjustment of the front leveling plate. Figure 5 As shown, locate the reference position of the subsequent leveling disc. Place the adjusting fixture flat on the leveling disc and move it back and forth until the two first countersunk holes align perfectly with the fastening screws 8 on the leveling disc. Loosen the fastening screws 8 with an Allen wrench and rotate the two chamfer discs 7 until the symmetrical points of the two chamfer grooves 9 near the engagement position are offset to the left by one graduation line relative to the positioning center line 10 of the adjusting fixture. Tighten the fastening screws 8. On the ZJ116 coiling machine, click the reference point run button to reset the reference point. The positions of the front and rear leveling discs at this point are the adjusted reference positions.

[0041] like Figure 6 As shown, readjust the position of the subsequent leveling plate, place the adjustment fixture flat on the leveling plate, and move it back and forth so that the two first waist-shaped countersunk holes are exactly engaged with the fastening screws 8 on the leveling plate. Loosen the fastening screws 8 with an Allen wrench, rotate the two wedge plates 7 until the symmetrical points of the two wedge grooves 9 are close to the meshing position and are 4 scale marks to the left of the positioning center line 10 of the adjustment fixture. Tighten the fastening screws 8 to complete the synchronous position adjustment and alignment of the two pairs of leveling plates in the front and rear tracks of ZJ116.

[0042] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A calibrating tool for a calibrating device of a cigarette making machine, which acts on a pair of engaging calibrating discs of the calibrating device, characterized in that, The utility model relates to a kind of flat adjuster adjusting toolings of cigarette making machine, including: Dial (1) and a pair of cleaver positioning block (2) connected with the dial (1); First waist countersunk hole (3) for accommodating flat disc fastening screw (8) is opened in the cleaver positioning block (2), the cleaver positioning block (2) and first waist countersunk hole (3) are symmetric about the center of the dial (1), the interval between the center of first waist countersunk hole (3) is equal to the diameter of the flat disc acted.

2. The machine tending tool of claim 1, wherein, The dial (1) is rectangular plate of transparent material.

3. The machine tending tool of claim 2, wherein, Positioning center line (10) and standard graduation mark line are engraved on the dial (1), the positioning center line (10) coincides with the center line of first waist countersunk hole (3), and the standard graduation mark line is parallel to the connecting surface of cleaver positioning block (2) and dial (1).

4. The machine tending calibrator adjustment fixture of claim 1, wherein, L-shaped notch is opened in the cleaver positioning block (2), and the width of the L-shaped notch is equal to the height of the dial (1).

5. The machine tending tool of claim 4, wherein, Four second connecting countersunk holes (6) are opened in the dial (1), and two threaded holes (4) are opened in the cleaver positioning block (2) close to L-shaped notch side, the threaded hole (4) and the second connecting countersunk hole (6) are matched in size and position, and the fixed connection of cleaver positioning block (2) and dial (1) is realized by flat head screw (5).

6. The flat adjuster adjusting tooling of cigarette making machine according to claim 1, wherein, The waist width and hole diameter of first waist countersunk hole (3) are greater than the diameter of fastening screw (8), and first waist countersunk hole (3) and fastening screw (8) are gap fit.

7. The flat adjuster adjusting tooling of cigarette making machine according to claim 1, wherein, The material of cleaver positioning block (2) is heat-treated stainless steel.

8. The machine tending calibrator adjustment fixture of claim 1, wherein, The surface roughness parameter range of dial (1) and cleaver positioning block (2) is 1.6 μm-3.2 μm.

Images