Spark catcher

By setting a first baffle and interception components in the spark arrester, the direction of the dust-laden airflow is changed and the inlet and outlet air chambers are separated, which solves the problem of poor interception effect of the spark arrester, achieves more efficient spark interception, reduces the risk of spark leakage, and ensures the safety of the dust collector.

CN223570348UActive Publication Date: 2025-11-21WELLDONE ENVIRONMENTAL PROTECTION EQUIP CHANGSHA
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Patent Information

Application Number
CN202423210099.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-21
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing spark catchers are inadequate in their interception effect, which makes it easy for sparks to leak into the dust collector, causing damage or fire risks.

Method used

A spark catcher is designed, comprising a housing, a first baffle, and an interception component. By setting the first baffle in the receiving cavity and facing the air inlet towards the first baffle, the interception component is used to intercept the air, changing the direction of the dust-laden airflow, separating the air inlet cavity and the air outlet cavity, achieving dual interception, and reducing the risk of spark leakage.

Benefits of technology

This improves the interception effect of the spark arrester, reduces the risk of sparks leaking into the dust collector, ensures equipment safety, and prevents fires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spark trapper, relates to dust collector auxiliary equipment technical field, wherein the spark trapper includes shell, first baffle and intercept subassembly, the shell is provided with holding cavity, air inlet and air outlet, first baffle is provided in the holding cavity, air inlet is provided towards the first baffle, and air outlet is provided with the intercept subassembly. The intercepting assembly is arranged in the containing cavity and connected with the first baffle, the intercepting assembly and the first baffle divide the containing cavity into an air inlet cavity and an air outlet cavity, the air inlet communicates with the air inlet cavity, and the air outlet communicates with the air outlet cavity. According to the technical scheme provided by the utility model, the technical problem of poor interception effect of the spark catcher can be solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to dust catcher auxiliary equipment technical field especially, relates to a spark catcher. BACKGROUND

[0002] Dust catcher is a kind of equipment that separates dust in dust-containing airflow, but in the production process, such as laser cutting, plasma cutting, dust-containing airflow produced often will be mixed with spark;In order to avoid spark into dust catcher, cause the damage of dust catcher, even cause fire, usually install spark catcher before dust catcher, but the existing spark catcher has the technical problem of poor interception effect.

[0003] Therefore, it is necessary to provide a new spark catcher to solve the above technical problems. SUMMARY

[0004] The utility model discloses a kind of spark catchers, to solve the technical problem that spark catcher exists Poor interception effect.

[0005] To achieve the above object, a kind of spark catcher is provided by the utility model, comprising:

[0006] Shell, the shell is provided with containing cavity, air inlet and air outlet;

[0007] First baffle, the first baffle is set in the containing cavity, and the air inlet is towards the first baffle setting;

[0008] Interception component, the interception component is set in the containing cavity and is connected with the first baffle, and the interception component and the first baffle divide the containing cavity and form air inlet cavity and air outlet cavity, the air inlet is communicated with the air inlet cavity, and the air outlet is communicated with the air outlet cavity.

[0009] In an embodiment, the first baffle is inclined along its extension direction from the side close to the air inlet to the side away from the air inlet, the interception component is inclined along the extension direction of the first baffle from the side close to the air inlet to the side away from the air inlet, and the interception component is connected with the side away from the air inlet of the first baffle.

[0010] In an embodiment, the air inlet cavity is provided with second baffle, the second baffle is below the first baffle, and the first baffle and the second baffle are provided with the communication port for dust-containing airflow to pass through.

[0011] In an embodiment, the spark catcher further includes a sealing plate, the sealing plate is rotatably arranged on one side of the air inlet, and the sealing plate can close the air inlet.

[0012] In an embodiment, the blocking plate is rotatably arranged above the air inlet.

[0013] In an embodiment, the intercepting assembly comprises a first filter screen, a second filter screen and a third filter screen arranged in a stack, the first filter screen has the same intercepting aperture as the third filter screen, the first filter screen has a smaller filtering space than the second filter screen, and the first filter screen, the second filter screen and the third filter screen are arranged in a staggered manner.

[0014] In an embodiment, a sliding frame is arranged between the side of the first baffle connected with the intercepting assembly and the inner wall of the accommodating cavity, the shell is provided with a taking and placing opening corresponding to the sliding frame, the intercepting assembly is slidably arranged in the sliding frame and can slide out of the accommodating cavity through the taking and placing opening.

[0015] In an embodiment, the sliding frame comprises a support rod and two fixing blocks, the two fixing blocks are oppositely arranged on the support rod, each of the fixing blocks and the support rod form a sliding groove, and the two sides of the intercepting assembly are slidably arranged in the two sliding grooves respectively.

[0016] In an embodiment, the spark arrestor further comprises a dust collecting box, the bottom of the shell is provided with a dust collecting opening communicating with the air inlet cavity, and the dust collecting box is arranged at the dust collecting opening.

[0017] In an embodiment, a hopper is arranged at the dust collecting opening, the dust collecting box is connected with the hopper away from the dust collecting opening, and the hopper is arranged in a tapered manner from the dust collecting opening to the dust collecting box.

[0018] The technical scheme of the utility model discloses a first baffle is arranged in the accommodating cavity, and the air inlet is arranged towards the first baffle, interception is carried out through the interception component, the interception effect of the spark catcher can be improved, and the risk of spark leakage in the dust-containing airflow into the dust remover is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows, obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the structure shown in these drawings without paying creative labor for those skilled in the art.

[0020] Fig. 1 The cross-sectional view of the spark catcher in the embodiment provided by the utility model;

[0021] Fig. 2 The structural schematic view of the spark catcher in the embodiment provided by the utility model;

[0022] Fig. 3 The internal structure schematic view of the spark catcher in the embodiment provided by the utility model.

[0023] BRIEF DESCRIPTION OF DRAWINGS

[0024] 100, housing; 110, containing cavity; 111, air inlet cavity; 112, air outlet cavity; 120, air inlet; 130, air outlet; 140, taking and placing opening; 150, dust collecting opening; 151, ash hopper; 200, first baffle; 210, sliding frame; 211, supporting rod; 212, fixed block; 213, sliding groove; 300, intercepting assembly; 400, second baffle; 410, communication opening; 500, sealing plate; 600, dust collecting box.

[0025] The purposes, functional features and advantages of the utility model will be further described with reference to the drawings in combination with embodiments. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0027] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indications also change accordingly.

[0028] In addition, if the embodiments of the utility model involve descriptions such as "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features with "first" and "second" can explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears throughout the text, it means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously meet the scheme.

[0029] In addition, the technical solutions of the various embodiments of the utility model can be combined with each other, but it must be based on the fact that those skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.

[0030] The dust collector is a device for separating dust in dust-containing airflow. In order to avoid the damage of the dust collector caused by the spark entering the dust collector, even the fire, the spark catcher is usually installed in front of the dust collector. But in the actual production process, researchers found that the traditional spark catcher will cause the spark to break through the interception mechanism of the spark catcher due to inertia when the flow rate of the dust-containing airflow is too fast, resulting in the leakage of the spark into the dust collector; that is, the traditional spark catcher has the technical problem of poor interception effect.

[0031] The utility model provides a spark catcher, aims at solving the technical problem of poor interception effect of the spark catcher.

[0032] Please refer to Figs. 1 to 3 In an embodiment of the utility model, the spark catcher comprises a shell 100, a first baffle 200 and an interception assembly 300, the shell 100 is provided with a containing cavity 110, an air inlet 120 and an air outlet 130, the first baffle 200 is arranged in the containing cavity 110, the air inlet 120 is arranged towards the first baffle 200, the interception assembly 300 is arranged in the containing cavity 110 and is connected with the first baffle 200, and the interception assembly 300 and the first baffle 200 separate the containing cavity 110 to form an air inlet cavity 111 and an air outlet cavity 112, the air inlet 120 is communicated with the air inlet cavity 111, and the air outlet 130 is communicated with the air outlet cavity 112.

[0033] The technical scheme of the utility model discloses first baffle 200 is arranged in accommodating cavity 110, and air inlet 120 is arranged towards first baffle 200, and interception assembly 300 is intercepted, can improve the interception effect of spark trap, and then reduce the risk of spark leakage in dust-containing airflow to dust catcher.In this embodiment, first baffle 200 is arranged in accommodating cavity 110, and air inlet 120 is arranged towards first baffle 200, which can intercept sparks and dust in dust-containing airflow when dust-containing airflow enters accommodating cavity 110 through air inlet 120, and also can change the flow direction of dust-containing airflow, reduce the risk of sparks in dust-containing airflow directly breaking through the interception mechanism and leaking to the dust catcher through air outlet 130.Interception assembly 300 plays an interception role.And interception assembly 300 and first baffle 200 can also divide accommodating cavity 110 into air inlet cavity 111 and air outlet cavity 112 in structure, that is, interception assembly 300 and first baffle 200 can cut off the communication channel between air inlet 120 and air outlet 130 to avoid sparks leaking to the dust catcher directly through air inlet 120 and air outlet 130 with dust-containing airflow.Specifically, when dust-containing airflow enters accommodating cavity 110 from air inlet 120, dust-containing airflow will first collide with first baffle 200 and change the flow direction under the blocking action of first baffle 200, and then dust-containing airflow will pass through interception assembly 300 and enter the dust catcher through air outlet 130;During this process, the sparks in dust-containing airflow are intercepted twice by first baffle 200 and interception assembly 300, which can improve the interception effect of the spark trap and reduce the risk of spark leakage to the dust catcher.The spark trap is applied to the technical field of dust catcher auxiliary equipment.

[0034] In this embodiment, air inlet 120 and air outlet 130 are arranged on the two sides of shell 100, and first baffle 200 is arranged between air inlet 120 and air outlet 130.By arranging first baffle 200 between air inlet 120 and air outlet 130, sparks in dust-containing airflow can be intercepted, and the risk of sparks in dust-containing airflow directly breaking through the interception mechanism and leaking to the dust catcher through air outlet 130 can be reduced.

[0035] In the embodiment of the utility model, the first baffle 200 is inclined from the side close to the air inlet 120 to the side away from the air inlet 120 along the extension direction thereof, the intercepting assembly 300 is inclined from the side close to the air inlet 120 to the side away from the air inlet 120 along the extension direction of the first baffle 200, and the intercepting assembly 300 is connected to the side away from the air inlet 120 of the first baffle 200. In the embodiment, the first baffle 200 is inclined from the side close to the air inlet 120 to the side away from the air inlet 120 along the extension direction thereof, which can ensure the intercepting effect of the first baffle 200 and reduce the influence of the first baffle 200 on the flow rate of the dust-containing airflow. The intercepting assembly 300 is inclined from the side close to the air inlet 120 to the side away from the air inlet 120 along the extension direction of the first baffle 200, so that the lower end surface of the intercepting assembly 300 can intercept sparks, and the risk of clogging of the intercepting assembly 300 can be reduced. Specifically, when the dust-containing airflow passes through the intercepting assembly 300, the intercepting assembly 300 can intercept dust and sparks in the dust-containing airflow at the same time. As the spark catcher operates, dust accumulated on the surface of the intercepting assembly 300 will increase, which will inevitably clog the intercepting assembly 300 to some extent. However, in the spark catcher, the intercepting assembly 300 intercepts sparks with the lower end surface thereof. When the spark catcher stops operating or the intercepted dust accumulates too much, the dust will fall downward under the action of gravity and separate from the intercepting assembly 300.

[0036] In the embodiment of the utility model, the air inlet cavity 111 is provided with a second baffle 400, the second baffle 400 is located below the first baffle 200, and a communication port 410 for the dust-containing airflow to pass through is arranged between the first baffle 200 and the second baffle 400. The second baffle 400 arranged below the first baffle 200 can intercept sparks and dust in the dust-containing airflow and reduce the risk of spark leakage in the dust-containing airflow into the dust collector. Specifically, when the dust-containing airflow enters the containing cavity 110 from the air inlet 120, the dust-containing airflow will first collide with the first baffle 200 and change the flow direction under the blocking action of the first baffle 200, then the dust-containing airflow will collide with the second baffle 400 and change the flow direction again under the blocking action of the second baffle 400, then the dust-containing airflow will pass through the communication port 410 and the intercepting assembly 300 in turn, and finally enter the dust collector through the air outlet 130.

[0037] In an embodiment of the utility model, the spark catcher further includes a blocking plate 500, the blocking plate 500 is rotatably arranged on one side of the air inlet 120, and the blocking plate 500 can close the air inlet 120. Specifically, when the dust catcher catches fire, the sparks in the containing cavity 110 often backflow through the air outlet 130 and the air inlet 120, causing more serious accidents. The spark catcher can close the air inlet 120 when catching fire by arranging the blocking plate 500 at the air inlet 120, so as to reduce the risk of spark backflow. When the spark catcher is normally running, the dust-containing airflow drives the blocking plate 500 to rotate to open the air inlet 120.

[0038] In an embodiment of the utility model, the blocking plate 500 is rotatably arranged above the air inlet 120. When the spark catcher is normally running, the dust-containing airflow drives the blocking plate 500 to rotate to open the air inlet 120. When the spark catcher stops running, the blocking plate 500 will rotate under the action of its own gravity to close the air inlet 120. The spark catcher rotatably arranges the blocking plate 500 above the air inlet 120, so that the blocking plate 500 can close the air inlet 120 only under the action of its own gravity, which has the characteristics of simple structure and can reduce the manufacturing difficulty of the spark catcher. In addition, the blocking plate 500 can also be installed on both sides or the lower side of the air inlet 120. In order to ensure that the blocking plate 500 can close the air inlet 120, a spring or a torsional spring is also needed to be arranged to drive the blocking plate 500 to rotate and close the air inlet 120 when the spark catcher stops running.

[0039] In an embodiment of the utility model, the intercepting assembly 300 includes a first filter screen, a second filter screen and a third filter screen arranged in a stack, the first filter screen has the same intercepting aperture as the third filter screen, the first filter screen has a smaller filtering space than the second filter screen, and the first filter screen, the second filter screen and the third filter screen are arranged in a staggered manner. The three-layer filter screen with small-large-small intercepting apertures can increase the disengagement area of the intercepting assembly 300 and the dust-containing airflow when the dust-containing airflow passes through the intercepting assembly 300, and can better intercept small particles in the dust-containing airflow, improving the interception effect. In a specific embodiment, the first filter screen and the third filter screen can be 2*3mm wire mesh, and the third filter screen can be 5*5mm wire mesh.

[0040] Please refer to Fig. 2 and Fig. 3In the embodiment of the utility model, the one side of first baffle 200 and intercepting assembly 300 connection and the inner wall between containing cavity 110 set up the sliding frame 210, the shell 100 set up with the taking and placing mouth 140 that sliding frame 210 corresponded set up, intercepting assembly 300 slidingly set up in sliding frame 210 and can pass through the taking and placing mouth 140 and slide out containing cavity 110.In the embodiment, intercepting assembly 300 slidingly set up in sliding frame 210, and make intercepting assembly 300 can pass through the taking and placing mouth 140 and slide out containing cavity 110, can reduce the difficulty of staff dismounting intercepting assembly 300, and then reduce the difficulty of staff cleaning intercepting assembly 300.Specifically, when the dust accumulated on intercepting assembly 300 is too much, staff pull intercepting assembly 300, make intercepting assembly 300 pass through the taking and placing mouth 140 and slide out containing cavity 110, and can clean the dust accumulated on intercepting assembly 300.In a specific embodiment, sliding frame 210 includes support rod 211 and two fixed blocks 212, two fixed blocks 212 are oppositely arranged on support rod 211, and each fixed block 212 is surrounded with support rod 211 to form sliding groove 213, and both sides of intercepting assembly 300 are slidingly arranged in two sliding grooves 213.Specifically, fixed block 212 can be a Z-shaped bent plate, the number of support rod 211 is two, and the two support rods 211 are arranged at intervals along the sliding direction of sliding frame 210.In a more specific embodiment, intercepting assembly 300 is provided with a mounting plate and a handle arranged on the mounting plate;when intercepting assembly 300 slides into containing cavity 110, staff can fix the mounting plate to shell 100 by bolts to fix the position of intercepting assembly 300.The handle is for staff to hold, which facilitates staff to pull out intercepting assembly 300.

[0041] In the embodiment of the utility model, the spark trap further includes a dust collection box 600, the bottom of the shell 100 is provided with a dust collection port 150 communicated with the air inlet cavity 111, and the dust collection box 600 is arranged at the dust collection port 150.In the embodiment, the dust collection box 600 is used for collecting the dust intercepted in the dust-containing airflow.Specifically, the dust intercepted by the first baffle 200, the second baffle 400 and the intercepting assembly 300 can fall into the dust collection box 600 through the dust collection port 150 under the action of its own gravity.

[0042] In an embodiment of the utility model, ash bucket 151 is arranged at dust collecting port 150, dust collecting box 600 is connected with the end of ash bucket 151 far from dust collecting port 150, and ash bucket 151 is arranged tapering along the direction from dust collecting port 150 to dust collecting box 600. In the embodiment, specifically, the dust intercepted by first baffle 200, second baffle 400 and intercepting assembly 300 will fall on the inner wall of ash bucket 151 under the action of gravity, and by designing ash bucket 151 as a cone, the intercepted dust can be more conveniently collected into dust collecting box 600. In a specific embodiment, dust collecting box 600 comprises a shell and a box body, the shell is connected with the end of ash bucket 151 far from shell 100, and the box body is slidingly arranged in the shell and can extend out of the shell. The box body is used for containing dust, and by slidingly arranging the box body in the shell, it is convenient for workers to clean the dust collected in the box body.

[0043] The above merely illustrates the embodiments of the utility model, and does not limit the patent scope of the utility model, and any equivalent structural transformation, direct / indirect application in other related technical fields under the technical concept of the utility model and according to the contents of the utility model specification and drawings are included in the patent protection scope of the utility model.

Claims

1. A spark catcher, characterized in that, include: The outer casing is provided with a receiving cavity, an air inlet, and an air outlet; A first baffle is disposed within the receiving cavity, and the air inlet is oriented toward the first baffle. An interception component is disposed within the receiving cavity and connected to the first baffle. The interception component and the first baffle separate the receiving cavity to form an air inlet cavity and an air outlet cavity. The air inlet is connected to the air inlet cavity, and the air outlet is connected to the air outlet cavity.

2. The spark catcher as described in claim 1, characterized in that, The first baffle is inclined along its extension direction from the side near the air inlet to the side away from the air inlet, and the interception component is inclined along the extension direction of the first baffle from the side near the air inlet to the side away from the air inlet, and the interception component is connected to the side of the first baffle away from the air inlet.

3. The spark catcher as described in claim 1, characterized in that, The air intake chamber is provided with a second baffle, which is located below the first baffle, and a communication port is provided between the first baffle and the second baffle for the dust-laden airflow to pass through.

4. The spark catcher as described in claim 1, characterized in that, The spark catcher also includes a blocking plate, which is rotatably disposed on one side of the air inlet and can close the air inlet.

5. The spark catcher as described in claim 4, characterized in that, The sealing plate is rotatably positioned above the air inlet.

6. The spark catcher as claimed in claim 1, characterized in that, The interception component includes a first filter, a second filter, and a third filter stacked together. The interception aperture of the first filter is equal to that of the third filter. The filtration space of the first filter is smaller than that of the second filter. The first filter, the second filter, and the third filter are staggered.

7. The spark catcher as described in claim 1, characterized in that, A sliding frame is provided between the side of the first baffle and the interception component connected to the inner wall of the receiving cavity. The outer shell is provided with a pick-up and put-out port corresponding to the sliding frame. The interception component is slidably disposed on the sliding frame and can slide out of the receiving cavity through the pick-up and put-out port.

8. The spark catcher as described in claim 7, characterized in that, The sliding frame includes a support rod and two fixing blocks. The two fixing blocks are disposed opposite to the support rod, and each fixing block and the support rod form a sliding groove. The two sides of the interception component are slidably disposed in the two sliding grooves respectively.

9. The spark catcher as described in any one of claims 1 to 8, characterized in that, The spark catcher also includes a dust collection box, and the bottom of the outer shell is provided with a dust collection port communicating with the air inlet chamber, and the dust collection box is located at the dust collection port.

10. The spark catcher as claimed in claim 9, characterized in that, A dust hopper is provided at the dust collection port, and the dust collection box is connected to the end of the dust hopper away from the dust collection port. The dust hopper is gradually tapered along the direction from the dust collection port to the dust collection box.