Precise heavy ion microporous membrane etching processing tank

Abstract

The utility model belongs to the technical field of etching process equipment, and particularly relates to a precise heavy ion microporous membrane etching processing tank. The device comprises an etching tank, a sodium hydroxide solution, a transmission shaft frame, a membrane material, a transmission shaft, a bearing frame fixer, a screw up-down motor, a screw rod, a motor platform, a bearing fixing lock catch, a filter device water inlet pipe, a filter device, a filter device pump, a filter device water outlet pipe and a filter screen, motor platforms are arranged on the left side wall and the right side wall of the etching tank, screw rod ascending adjusting devices are installed on the two sides of the etching tank, screw rod motors on the two sides can be directly started during replacement and material penetration, the whole transmission shaft frame can be rapidly pulled out of the liquid level, material penetration and maintenance are rapid, and the material penetration, maintenance and replacement time is shortened; and an impurity mixture in the liquid is sucked out and filtered through the filter screen, so that the liquid is completely separated from impurities, and the production quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of etching process equipment technology, specifically a precision heavy ion microporous membrane etching processing tank. Background Technology

[0002] The pore size of heavy ion microporous membranes is typically achieved through chemical etching to create pores of varying sizes. However, this etching process presents numerous challenges, such as the formation of alkaline solutions in the etching tank over extended periods, the generation of waste residue after etching, and surface agglomeration due to prolonged accumulation or cooling. These issues can lead to etching problems. Replacing membrane materials and adjusting equipment require downtime or manual feeding, wasting time and making rapid completion difficult, especially at high temperatures.

[0003] Therefore, this application proposes a precision heavy ion microporous membrane etching processing tank. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] In view of the problems existing in the above and / or existing microporous membrane etching processes, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a precision heavy ion microporous membrane etching processing tank. The etching tank is equipped with screw lifting adjustment devices on both sides. When changing or feeding materials, the screw motors on both sides can be directly turned on, which can quickly pull the entire transmission shaft frame out of the liquid surface, enabling rapid feeding and maintenance, reducing the time for feeding, maintenance and replacement. A filter device is added on one side, which is pumped to suck out the impurities and mixtures in the liquid. The mixture is then filtered through a filter screen to completely separate the liquid from the impurities, thereby improving production quality.

[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0008] A precision heavy ion microporous membrane etching processing tank includes: an etching tank, a sodium hydroxide solution, a drive shaft bracket, membrane material, a drive shaft, a bearing bracket holder, a screw motor, a screw rod, a motor platform, a bearing fixing lock, a filter inlet pipe, a filter device, a filter device pump, a filter device outlet pipe, and a filter screen. The etching tank contains a sodium hydroxide solution. Motor platforms are installed on both the left and right side walls of the etching tank. Screw motors are installed on both motor platforms, and screw rods are connected to the screw motors. A drive shaft bracket is installed on the upper part of the screw rod, and a bearing fixing lock is installed on the drive shaft bracket. A drive shaft is installed on the bearing fixing lock, and membrane material is connected between the drive shafts. A bearing bracket holder is installed at the bottom of the etching tank. A filter device is installed on the side wall of the etching tank. The filter device is connected to the inner cavity of the etching tank via a filter inlet pipe. A filter device outlet pipe, also connected to the inner cavity of the etching tank, is installed at the bottom of the filter device. A filter device pump is installed on the filter device outlet pipe, and a filter screen is installed inside the filter device.

[0009] In a preferred embodiment of the precision heavy ion microporous membrane etching processing tank described in this utility model, the water inlet pipe of the filter device is lower than the sodium hydroxide solution level, and the filter screen is located at the bottom of the inner cavity of the filter device.

[0010] As a preferred embodiment of the precision heavy ion microporous membrane etching processing tank described in this utility model, the water outlet pipe of the filter device is connected to the pump of the filter device using a PPR pipe, and the filter screen is made of stainless steel mesh.

[0011] In a preferred embodiment of the precision heavy ion microporous film etching processing tank described in this utility model, the drive shafts are arranged in parallel to each other and are evenly distributed on the drive shaft frame.

[0012] Compared with the prior art, this utility model has screw lifting adjustment devices on both sides of the etching tank. When changing or feeding materials, the screw motors on both sides can be directly turned on, which can quickly pull the entire transmission shaft frame out of the liquid surface, enabling rapid feeding and maintenance, reducing the time for feeding, maintenance and replacement. A filter device is added on one side, which is pumped to suck out the impurities and mixtures in the liquid and filtered through the filter screen to completely separate the liquid from the impurities, thereby improving the production quality. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0014] Fig. 1 This is a schematic diagram of the etching groove structure of this utility model;

[0015] Fig. 2 This is a schematic diagram of the filter device of this utility model;

[0016] Fig. 3 This is a schematic diagram of the filter screen structure of this utility model.

[0017] In the diagram: 1 Etching tank, 2 Sodium hydroxide solution, 3 Drive shaft bracket, 4 Membrane material, 5 Drive shaft, 6 Bearing bracket holder, 7 Screw upper and lower motors, 8 Screw rod, 9 Motor platform, 10 Bearing fixing lock, 11 Filter device inlet pipe, 12 Filter device, 13 Filter device pump, 14 Filter device outlet pipe, 15 Filter screen. Detailed Implementation

[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0022] This invention provides a precision heavy ion microporous membrane etching processing tank. The etching tank is equipped with screw lifting adjustment devices on both sides. During material replacement and feeding, the screw motors on both sides can be directly activated to quickly pull the entire drive shaft frame out of the liquid surface, enabling rapid material feeding and maintenance, reducing the time spent on material feeding, maintenance, and replacement. A filter device is added to one side, with a pump drawing out impurities and mixtures from the liquid, which are then filtered through a filter screen to completely separate the liquid from the impurities, improving production quality. (See also...) Figs. 1-3It includes: etching tank 1, sodium hydroxide solution 2, drive shaft frame 3, membrane material 4, drive shaft 5, bearing frame retainer 6, upper and lower screw motors 7, screw rod 8, motor platform 9, bearing fixing lock 10, filter device inlet pipe 11, filter device 12, filter device pump 13, filter device outlet pipe 14, and filter screen 15.

[0023] Sodium hydroxide solution 2 is added inside the etching tank 1. Motor platforms 9 are set on both the left and right side walls of the etching tank 1. Screw motors 7 are set on the motor platforms 9. Screw rods 8 are connected to the screw motors 7. A drive shaft bracket 3 is set on the upper part of the screw rod 8. A bearing fixing buckle 10 is set on the drive shaft bracket 3. A drive shaft 5 is set on the bearing fixing buckle 10. Membrane material 4 is connected between the drive shafts 5. A bearing bracket retainer 6 is set at the bottom of the etching tank 1. A filter device 12 is set on the side wall of the etching tank 1. The filter device 12 is connected to the inner cavity of the etching tank 1 through a filter device inlet pipe 11. A filter device outlet pipe 14 is set at the bottom of the filter device 12, which is connected to the inner cavity of the etching tank 1. A filter device pump 13 is set on the filter device outlet pipe 14. A filter screen 15 is set inside the filter device 12.

[0024] To ensure effective extraction of sodium hydroxide solution 2, the inlet pipe 11 of the filter device is lower than the surface of the sodium hydroxide solution 2, and the filter screen 15 is located at the bottom of the inner cavity of the filter device 12, so that the sodium hydroxide solution 2 on the surface can be extracted and discharged after being filtered by the filter screen 15.

[0025] To prevent structural corrosion and extend service life, the outlet pipe 14 of the filter device is connected to the pump 13 of the filter device using a PPR pipe, and the filter screen 15 is made of stainless steel mesh.

[0026] To ensure the transmission effect of the membrane material 4, the transmission shafts 5 are arranged in parallel to each other, and the transmission shafts 5 are evenly and staggered on the transmission shaft frame 3.

[0027] Specifically, firstly, the etching tank 1 is made into a cuboid shape to reduce the internal height of the etching tank. Since the etching tank 1 contains a high-temperature, corrosive liquid, there is a safety risk for personnel entering. Reducing the depth can effectively avoid this safety risk. Six fixed corners are made at the four corners and the middle of the bottom of the etching tank 1 as bearing bracket holders 6. The fixed corners are parallel and perpendicular to each other, which facilitates the subsequent fixing of the drive shaft bracket 3 and makes the installation simple and quick.

[0028] Secondly, the transmission shaft part of etching tank 1 is made into a transmission shaft bracket 3. The bearing bracket 3 is equipped with a fixing buckle 10 for mounting the shaft. The installed shafts should be evenly spaced, parallel and perpendicular to each other. The etching tank 1 is equipped with a screw lifting adjustment device on both sides. When changing and feeding materials, the screw motors on both sides can be directly turned on to quickly pull the entire transmission shaft bracket out of the liquid surface, which can quickly feed materials and perform maintenance, reducing the time for feeding materials and maintenance replacement.

[0029] Thirdly, impurities are generated during the etching process of the etched film. When the chemical solution (sodium hydroxide solution) cools, it will clump together. If not cleaned in time, it will adhere to the drive shaft 5, causing the film to break or the filter screen to become clogged. By adding a filter device 12 on one side, a self-priming pump is used to draw out the impurity mixture in the liquid and filter it through the filter screen, so that the liquid and impurities are completely separated, thus improving the production quality.

[0030] Specifically, etching tank 1 is a cuboid, and the length can be selected according to requirements. The internal width is 0.6 meters to facilitate the installation of the drive shaft bracket 3. The internal depth should be 0.4 meters to allow for simple maintenance while wearing high-temperature alkali-resistant gloves. The four corners and the middle fixing corner need to be designed as quick-release buckles so that they can be quickly removed and automatically locked when put back.

[0031] The drive shaft bracket 3 is used to fix the drive shaft 5. The bearing fixing locks 10 are evenly distributed to ensure that each shaft is parallel and perpendicular to each other, and the distance between each shaft is also equal.

[0032] The drive shaft frame 3 is lifted and lowered by a screw motor, which allows for quick and convenient maintenance and material loading, improving production efficiency and ensuring safe production.

[0033] The filter device 12 is a rectangular box with a side length consistent with the width of the etching tank and a height of 0.2 meters. It is connected to the pump body via a PPR pipe at the bottom and uses a self-priming pump to transfer liquid. The filter screen 15 is made of stainless steel.

[0034] The installation steps are as follows:

[0035] The length, width, and height of the etching tank 1 are customized according to requirements, and the depth is reduced. Bearing bracket retainers 6 are installed at the four corners and the middle position, for a total of 6, to facilitate the subsequent installation of the drive shaft bracket.

[0036] Install the drive shaft bracket 3, ensuring the gap between each shaft and that each shaft is parallel and perpendicular. Install the bearing fixing lock 10 for subsequent shaft installation. Install the hoisting equipment on the upper part of the etching tank 1 for subsequent hoisting of the drive shaft bracket 3.

[0037] The filter device 12 should be installed at the edge of the etching tank 1. First install the filter device 12, then install the self-priming pump and use the self-priming pump to transfer the liquid for filtration.

[0038] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A precision heavy ion microporous membrane etching processing tank, characterized in that, include: The etching tank (1), sodium hydroxide solution (2), drive shaft bracket (3), membrane material (4), drive shaft (5), bearing bracket retainer (6), screw up and down motor (7), screw rod (8), motor platform (9), bearing fixing buckle (10), filter device inlet pipe (11), filter device (12), filter device pump (13), filter device outlet pipe (14) and filter screen (15) are provided. Sodium hydroxide solution (2) is added inside the etching tank (1). Motor platforms (9) are set on both the left and right side walls of the etching tank (1). Screw up and down motors (7) are set on the motor platforms (9). Screw rods (8) are connected to the screw up and down motors (7). The upper part of the screw rod (8) is provided with A drive shaft bracket (3) is provided, a bearing fixing buckle (10) is provided on the drive shaft bracket (3), a drive shaft (5) is provided on the bearing fixing buckle (10), a membrane material (4) is connected between the drive shafts (5), a bearing bracket holder (6) is provided at the bottom of the etching tank (1), a filter device (12) is provided on the side wall of the etching tank (1), the filter device (12) is connected to the inner cavity of the etching tank (1) through the filter device inlet pipe (11), a filter device outlet pipe (14) is provided at the bottom of the filter device (12) and is connected to the inner cavity of the etching tank (1), a filter device pump (13) is provided on the filter device outlet pipe (14), and a filter screen (15) is provided inside the filter device (12).

2. The precision heavy ion microporous membrane etching processing tank according to claim 1, characterized in that, The inlet pipe (11) of the filter device is lower than the liquid level of the sodium hydroxide solution (2), and the filter screen (15) is located at the bottom of the inner cavity of the filter device (12).

3. The precision heavy ion microporous membrane etching processing tank according to claim 1, characterized in that, The outlet pipe (14) of the filter device is connected to the pump (13) of the filter device using a PPR pipe, and the filter screen (15) is made of stainless steel mesh.

4. The precision heavy ion microporous membrane etching processing tank according to claim 1, characterized in that, The drive shafts (5) are arranged parallel to each other and are evenly distributed on the drive shaft bracket (3).

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