Chemical production reaction kettle with heat energy recovery structure

By introducing a heat recovery structure consisting of a fan, heat absorbers, and an insulation box into the reactor, the problems of heat waste and residue on the inner wall are solved, achieving the recycling of heat energy and improving reaction quality.

CN223570730UActive Publication Date: 2025-11-21SHANXI JINGBOLI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423188150.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-21
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing reactors cannot effectively recover heat energy, resulting in energy waste, and residual raw materials on the inner wall of the reactor cause a decline in reaction quality.

Method used

A chemical production reactor with a heat recovery structure was designed, including a fan, heat absorption plates, an insulation box, and a temperature sensor. The fan regulates the opening and closing of the air inlet, the heat absorption plates absorb heat and send it into the insulation box for storage, and a scraper cleans the residue on the inner wall, thus realizing the recycling of heat energy and the cleaning of the inner wall.

Benefits of technology

Effective recovery and utilization of thermal energy maintains the temperature of the inner wall of the reactor within a suitable range, improves reaction efficiency and quality, and prevents residues on the inner wall from affecting the next reaction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The chemical production reaction kettle with the heat energy recovery structure comprises a shell, an air inlet, a fan, a top cover and a feeding port, the air inlet is formed in the outer surface of the shell in a penetrating mode, the fan is fixedly installed in the air inlet, the top cover is installed at the upper end of the shell in a clamped mode, an air channel is formed in one side of the shell in a penetrating mode, and the feeding port is communicated with the air channel. A temperature sensor is arranged between the shell and the inner wall of the reaction kettle and is attached to the outer surface of the heat absorption sheet. According to the chemical production reaction kettle with the heat energy recovery structure, when the temperature in the inner wall of the reaction kettle rises and a temperature sensor detects that the temperature is higher than a set threshold value, a fan is started to send external cold air into a shell, and heat absorbed by a heat absorption sheet is blown out and taken away and is discharged through an air duct, so that hot air heats a heat conduction sheet; solution in the heat preservation box is heated through the heat conduction piece, and heat is stored.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of chemical production, concretely to a chemical production reaction kettle with heat energy recovery structure. BACKGROUND

[0002] With the continuous development of national industrialization, more and more articles need to be processed through chemical reaction, and the reaction kettle is born accordingly. It is widely used in the fields of petroleum, chemical industry, rubber, pesticide, etc. The pressure vessel is used to complete various chemical reactions. The reaction kettle needs to be heated and cooled to maintain the temperature required by the reactants, so that the raw materials can be fully reacted, the reaction time is saved, and the quality and efficiency of the reaction are improved. When the staff is using the reaction kettle to react raw materials, a large amount of heat energy will be generated in the materials inside the reaction kettle, and this heat energy cannot be properly utilized, resulting in a large amount of energy waste and environmental pollution.

[0003] The existing patent document with the technology disclosure number CN216419385U provides a reaction kettle, which comprises a kettle body, an installation plate is placed at the upper end of the kettle body, a feeding pipe is fixedly connected to the upper end of the installation plate, a discharging pipe is connected to the lower end of the kettle body, a motor is fixedly connected to the upper end of the installation plate, a rotating shaft is fixedly connected to the output end of the motor and penetrates the installation plate, a plurality of connecting plates are fixedly connected to the rod wall of the rotating shaft, a vertical rod is fixedly connected to the upper end surface of the connecting plate, a plurality of stirring blades are fixedly connected to the rod wall of the vertical rod, a plurality of insertion cylinders are fixedly connected to the two sides of the kettle body, and an insertion rod is inserted into the insertion cylinder, a positioning groove is formed in the inner wall of the insertion cylinder, and a positioning plate is inserted into the positioning groove, a plurality of clamping teeth are fixedly connected to the side wall between the positioning plate and the insertion rod, a rotating plate is rotatably connected to the upper end of the insertion rod through a rotating shaft, a clamping block is fixedly connected to the lower end of the rotating plate, two clamping holes are formed in the side wall of the installation plate, a pull rod is fixedly connected to the side wall of the positioning plate, a pull hole is formed in the side wall of the positioning groove, a pull plate is fixedly connected to the end of the pull rod that extends out of the pull hole, and a first spring is fixedly connected between the pull plate and the insertion cylinder,

[0004] For the related technology in the above, the inventors found that at least the following problems exist in the technology. The reaction kettle cannot effectively recover heat, which will cause a large amount of energy waste. After the raw materials are reacted, a large amount of raw material residue will be left on the inner wall of the reaction kettle, which may cause errors when the next batch of raw materials is reacted, resulting in a decrease in output quality. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a chemical production reaction kettle with heat energy recovery structure to solve the problem of not being able to recover and utilize heat energy in the above background technology.

[0006] To achieve the above object, the utility model provides following technical scheme: A chemical production reation kettle with heat energy recycling structure, including shell, air inlet, fan, top cap and feed inlet, the outer surface of shell is equipped with air inlet, and the inside fixed mounting of air inlet has fan, the upper end of shell is engaged and is installed with top cap, and the upper end of top cap is equipped with feed inlet, and the upper end fixed mounting of top cap has agitator motor, the output of agitator motor penetrates the outer surface of top cap, and the output of top cap and agitator motor is rotationally connected, the output fixed mounting of agitator motor has stirring paddle, and the outer surface rotationally installed of stirring paddle has scraper, the inside sliding installation of stirring paddle has cylinder pin, and the inside fixed mounting of stirring paddle has electric push rod, and the output of electric push rod is connected with cylinder pin, the inside fixed mounting of shell has reactor inner wall, and the outer surface fixed mounting of reactor inner wall has heat absorption sheet, one side of shell is equipped with air duct, and the inside penetration installation of air duct has heat conduction sheet, the lower fixed mounting of air duct has heat preservation box, and the outer surface fixed mounting of heat preservation box has hydraulic pump, and the connecting pipe is arranged between hydraulic pump and heat preservation box, one end of hydraulic pump is connected with liquid inlet pipe, and one end of liquid inlet pipe penetrates shell and is connected with heat absorption sheet, and one end of heat absorption sheet is connected with liquid outlet pipe, the outer surface of liquid outlet pipe penetrates shell and heat preservation box respectively, and liquid outlet pipe is connected with heat preservation box, the lower end of shell is equipped with discharge port, and discharge port is connected with reactor inner wall, temperature sensor is arranged between shell and reactor inner wall, and temperature sensor is attached to the outer surface of heat absorption sheet.

[0007] Preferably, the air inlet is installed in the end of the shell close to the top cap, and the end of the air inlet away from the shell is rotatably installed with a baffle, and the baffle at the end of the air inlet can only be opened from outside to inside.

[0008] The above technical solution can effectively prevent the hot air between the shell and the reactor inner wall from running outwards, thereby playing a heat preservation role.

[0009] Preferably, the agitator motor is fixedly installed at the end of the top cap away from the discharge port, and the agitator motor and the top cap are concentrically designed.

[0010] The above technical solution can make the stirring paddle rotate in the reactor inner wall, and the scraper can work in the reactor inner wall.

[0011] Preferably, the stirring paddle and the output shaft of the agitator motor are connected by screws, the electric push rod is clamped and fixed between the stirring paddle and the agitator motor, and the output end outer surface of the electric push rod and the inner surface of the stirring paddle are slidably connected.

[0012] The above technical solution can replace the electric push rod, and the electric push rod can be fixed.

[0013] Preferably, the scraper is provided with a groove close to the outer surface of the stirring paddle, and the groove of the outer surface of the scraper is engaged with the cylindrical pin, and the cylindrical pin is in sliding connection with the stirring paddle.

[0014] By controlling the extension and retraction of the electric push rod, the working of the scraper can be controlled.

[0015] Preferably, the inner surface of the inner wall of the reaction kettle is in contact with the side surface of the scraper, and the scraper is in rotary connection with the inner wall of the reaction kettle.

[0016] The scraper can scrape and clean the inner surface of the inner wall of the reaction kettle, preventing the inner wall of the inner wall of the reaction kettle from being attached to the raw materials, so as to affect the next use.

[0017] Preferably, the air duct is arranged at the end of the shell away from the air inlet, and the air duct is uniformly arranged with heat conduction sheets inside, and the lower end of the heat conduction sheet is inserted into the inside of the heat preservation box.

[0018] The heat conduction sheet can absorb the hot air discharged by the air duct, so as to heat the heat conduction sheet and the heat conduction solution inside the heat preservation box.

[0019] Compared with the prior art, the chemical production reaction kettle with heat energy recovery structure has the advantages that:

[0020] 1. When the inner wall of the reaction kettle is heated, the temperature sensor will monitor the inner wall of the reaction kettle in real time, and when the dimension of the inner wall of the reaction kettle is higher than the set value of the temperature sensor, the fan will be started, and the cold air outside will be sucked into the interlayer between the shell and the inner wall of the reaction kettle through the air inlet, and the heat will be taken away by the wind, and the heated solution will be sent into the heat preservation box through the heat absorbing sheet, so as to cool the inner wall of the reaction kettle, keep the inner wall of the reaction kettle within the specified temperature range, and improve the efficiency and quality of the reaction.

[0021] 2. When the temperature of the inner wall of the reaction kettle needs to be lowered, the temperature sensor detects that the temperature is lower than the set value, the fan will be closed, and the baffle outside the air inlet will be closed to prevent the air outside the air inlet from flowing into the reaction kettle and the shell, to prevent the circulation of air and keep the temperature of the inner wall of the reaction kettle.

[0022] 3. When the temperature in the inner wall of the reaction kettle rises, the temperature sensor detects that the temperature is higher than the set value, at this time the fan will be started, the cold air outside will be sent into the shell, the heat absorbed by the heat absorbing sheet will be blown out and taken away, and the hot air will be discharged through the air duct, so that the hot air heats the heat conduction sheet, and the heat conduction sheet heats the solution inside the heat preservation box to store the heat.

[0023] 4. When the reaction of the raw materials in the inner wall of the reaction kettle is close to the end, the temperature in the shell is too low to rise, at this time the hydraulic pump will be started, the hot solution stored in the heat preservation box is pumped out through the connecting pipe, and the heat absorption sheet is sent in through the liquid inlet pipe, the heat is released to the inner wall of the reaction kettle, the temperature of the raw materials inside is increased, and the raw materials are completely reacted at a certain temperature;

[0024] 5. When the reaction of the raw materials in the chemical reaction kettle is completed, the raw materials can be discharged through the discharge port, at the same time, the electric push rod is opened, the electric push rod pushes out the cylindrical pin, the cylindrical pin is engaged with the scraper, and the stirring motor drives the scraper to rotate, so that the residual materials on the inner surface of the inner wall of the reaction kettle are scraped off, and the quality problem caused by residual materials during the next reaction is prevented. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a front view structural schematic diagram of the utility model;

[0026] Figure 2 It is a front view structural schematic diagram of the utility model;

[0027] Figure 3 It is a local section view structural schematic diagram of the air duct and the heat preservation box of the utility model;

[0028] Figure 4 It is a sectional view structural schematic diagram of the top cover and the stirring paddle of the utility model;

[0029] Figure 5 It is a sectional view structural schematic diagram of the utility model Figure 2 It is a sectional view structural schematic diagram of the utility model

[0030] Figure 6 It is a local section view structural schematic diagram of the stirring paddle and the cylindrical pin of the utility model.

[0031] In the drawing: 1, shell; 2, air inlet; 3, fan; 4, top cover; 5, feeding port; 6, stirring motor; 7, stirring paddle; 8, scraper; 9, cylindrical pin; 10, electric push rod; 11, reaction kettle inner wall; 12, heat absorption sheet; 13, air duct; 14, heat conduction sheet; 15, hydraulic pump; 16, liquid inlet pipe; 17, connecting pipe; 18, liquid outlet pipe; 19, heat preservation box; 20, discharge port; 21, temperature sensor. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] Referring to Figures 1-6 The utility model provides a technical scheme: a chemical production reaction kettle with heat energy recycling structure. Example 1

[0034] In this embodiment, the outer surface of the shell 1 is provided with an air inlet 2, and the air inlet 2 is fixedly installed with a fan 3. The shell 1, the air inlet 2 and the fan 3 are installed at one end of the shell 1 close to the top cover 4, and the end of the air inlet 2 away from the shell 1 is rotatably installed with a baffle. The baffle at one end of the air inlet 2 can only be opened from the outside to the inside.

[0035] When using the device, the worker adds raw materials into the inner wall 11 of the reaction kettle through the feeding port 5 at the upper end of the top cover 4. When the temperature in the shell 1 rises due to the violent reaction of the raw materials in the inner wall 11 of the reaction kettle and reaches the temperature set by the temperature sensor 21, the fan 3 will be turned on at this time. The opening of the baffle on the side of the air inlet 2 caused by the opening of the fan 3 allows the air inlet 2 to suck in external cold air into the shell 1, thereby cooling the inner wall 11 of the reaction kettle in the shell 1. When the temperature of the inner wall 11 of the reaction kettle drops, the fan 3 will be turned off, and the baffle on the side of the air inlet 2 will be closed, so that external air cannot enter to achieve the heat preservation effect. The fan 3 and the air inlet 2 are used to cool and heat preserve the inner wall 11 of the reaction kettle. Example 2

[0036] The upper end of the shell 1 is clamped and installed with the top cover 4, the upper end of the top cover 4 is provided with the feeding port 5, and the upper end of the top cover 4 is fixedly installed with the stirring motor 6. The output end of the stirring motor 6 penetrates through the outer surface of the top cover 4, and the top cover 4 and the output end of the stirring motor 6 are rotationally connected. The output end of the stirring motor 6 is fixedly installed with the stirring paddle 7, and the outer surface of the stirring paddle 7 is rotatably installed with the scraper 8. The inner part of the stirring paddle 7 is slidably installed with the cylindrical pin 9, and the inner part of the stirring paddle 7 is fixedly installed with the electric push rod 10. The output end of the electric push rod 10 is connected with the cylindrical pin 9. The stirring motor 6 is fixedly installed at the end of the top cover 4 away from the discharge port 20, and the stirring motor 6 and the top cover 4 are concentrically designed. The stirring paddle 7 and the output shaft of the stirring motor 6 are connected by screws. The electric push rod 10 is clamped and fixed between the stirring paddle 7 and the stirring motor 6. The output end of the electric push rod 10 is slidably connected with the inner surface of the stirring paddle 7. The scraper 8 is provided with a groove close to the outer surface of the stirring paddle 7. The groove on the outer surface of the scraper 8 is clamped with the cylindrical pin 9, and the cylindrical pin 9 is slidably connected with the stirring paddle 7.

[0037] When the raw materials are put into the inner wall 11 of the reactor by the workers, the finished product is discharged through the discharge port 20 after the reaction is completed, at which time the cylindrical pin 9 can be pushed out by the electric push rod 10, so that the cylindrical pin 9 is clamped into the groove at the upper end of the scraper 8, so that the stirring blade 7 and the scraper 8 are fixed to each other, the scraper 8 is driven to rotate, the scraper 8 scrapes the material adhered to the inner surface of the inner wall 11 of the reactor, keeps the inner surface of the inner wall 11 of the reactor clean, prevents errors from occurring during the next reaction, and causes defective products due to the proportion of the finished product being incorrect. Example 3

[0038] This embodiment discloses that the inner wall 11 of the reactor is fixedly installed in the shell 1, and the outer surface of the inner wall 11 of the reactor is fixedly installed with the heat absorption sheet 12. The air duct 13 is arranged on one side of the shell 1, and the heat conduction sheet 14 is arranged in the air duct 13. The heat preservation box 19 is fixedly installed below the air duct 13, and the hydraulic pump 15 is fixedly installed on the outer surface of the heat preservation box 19. The connecting pipe 17 is arranged between the hydraulic pump 15 and the heat preservation box 19. One end of the hydraulic pump 15 is connected with the liquid inlet pipe 16. One end of the liquid inlet pipe 16 penetrates through the shell 1 and is connected with the heat absorption sheet 12. One end of the heat absorption sheet 12 is connected with the liquid outlet pipe 18. The outer surface of the liquid outlet pipe 18 penetrates through the shell 1 and the heat preservation box 19, and the liquid outlet pipe 18 is connected with the heat preservation box 19. The discharge port 20 is arranged at the lower end of the shell 1 and is in communication with the inner wall 11 of the reactor. The temperature sensor 21 is arranged between the shell 1 and the inner wall 11 of the reactor, and is attached to the outer surface of the heat absorption sheet 12. The inner surface of the inner wall 11 of the reactor is in contact with the side surface of the scraper 8, and the scraper 8 is rotatably connected with the inner wall 11 of the reactor. The air duct 13 is arranged at the end of the shell 1 away from the air inlet 2, and the heat conduction sheet 14 is uniformly arranged in the air duct 13. The lower end of the heat conduction sheet 14 is inserted into the heat preservation box 19.

[0039] By increasing the above structure, when the shell 1 is heated and the temperature of the reactor is increased, the heat of the inner wall 11 of the reactor is absorbed by the heat absorbing sheet 12, and the heated solution is discharged into the heat preservation box 19 through the liquid outlet pipe 18 for storage and heat preservation by the working of the hydraulic pump 15, and the hot air blown by the air duct 13 also heats the heat conducting sheet 14, and the heat absorbed by the heat conducting sheet 14 is conducted into the heat preservation box 19 to heat the solution, and when the reaction of the raw materials in the inner wall 11 of the reactor is about to end, the temperature will decrease, and after the temperature sensor 21 detects the temperature drop, the hydraulic pump 15 will be started to send the heated solution in the heat preservation box 19 into the heat absorbing sheet 12 through the liquid inlet pipe 16 and the connecting pipe 17 to heat the inner wall 11 of the reactor, keep the temperature of the inner wall 11 of the reactor, and make the raw materials in the inner wall 11 of the reactor until the reaction is completed, so that the shell 1 stores heat when the temperature is high and releases heat when the temperature is low to keep the inside of the shell 1 warm, and improve the reaction speed and quality of the raw materials in the inner wall 11 of the reactor.

[0040] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A chemical production reactor equipped with a heat recovery structure, comprising an outer shell (1), an air inlet (2), a fan (3), a top cover (4), and a feed inlet (5), characterized in that: The outer surface of the shell (1) is provided with an air inlet (2), and the air inlet (2) is fixedly provided with a fan (3). The upper end of the shell (1) is hingedly provided with a top cover (4), and the upper end of the top cover (4) is provided with a feeding port (5). The upper end of the top cover (4) is fixedly provided with a stirring motor (6), and the output end of the stirring motor (6) penetrates through the outer surface of the top cover (4) and is rotatably connected with the top cover (4). The output end of the stirring motor (6) is fixedly provided with a stirring paddle (7), and the outer surface of the stirring paddle (7) is rotatably provided with a scraper (8). The inner surface of the stirring paddle (7) is slidably provided with a cylindrical pin (9), and the inner surface of the stirring paddle (7) is fixedly provided with an electric push rod (10). The inner surface of the shell (1) is fixedly provided with a reactor inner wall (11), and the outer surface of the reactor inner wall (11) is fixedly provided with a heat absorbing fin (12). One side of the shell (1) is provided with an air duct (13), and the inner surface of the air duct (13) is provided with a heat conduction fin (14). The lower end of the air duct (13) is fixedly provided with a heat preservation box (19), and the outer surface of the heat preservation box (19) is fixedly provided with a hydraulic pump (15). The outer surface of the hydraulic pump (15) is connected with a connecting pipe (17), and one end of the connecting pipe (17) is connected with a liquid inlet pipe (16). One end of the liquid inlet pipe (16) penetrates through the shell (1) and is connected with the heat absorbing fin (12). One end of the heat absorbing fin (12) is connected with a liquid outlet pipe (18), and the outer surface of the liquid outlet pipe (18) penetrates through the shell (1) and the heat preservation box (19). The outer surface of the liquid outlet pipe (18) is connected with the heat preservation box (19). The lower end of the shell (1) is provided with a discharge port (20), and the discharge port (20) is connected with the reactor inner wall (11). The shell (1) and the reactor inner wall (11) are provided with a temperature sensor (21), and the temperature sensor (21) is attached to the outer surface of the heat absorbing fin (12).

2. The chemical production reaction kettle with heat energy recovery structure according to claim 1, characterized in that: The air inlet (2) penetrates through one end of the shell (1) close to the top cover (4), and the air inlet (2) is rotatably provided with a baffle plate at the end away from the shell (1). The baffle plate at one end of the air inlet (2) can only be opened from the outside to the inside.

3. The chemical production reaction kettle with heat energy recovery structure according to claim 1, characterized in that: The stirring motor (6) is fixedly provided at the end of the top cover (4) away from the discharge port (20), and the stirring motor (6) and the top cover (4) are concentrically designed.

4. The chemical production reaction kettle with heat energy recovery structure according to claim 1, characterized in that: The stirring paddle (7) and the output shaft of the stirring motor (6) are connected by screws. The stirring paddle (7) and the stirring motor (6) clamp and fix the electric push rod (10) together. The output end of the electric push rod (10) is slidably connected with the inner surface of the stirring paddle (7).

5. The chemical production reaction kettle with heat energy recovery structure according to claim 1, characterized in that: The scraper (8) is provided with a groove close to the outer surface of the stirring paddle (7). The groove on the outer surface of the scraper (8) is engaged with the cylindrical pin (9), and the cylindrical pin (9) is slidably connected with the stirring paddle (7).

6. The chemical production reaction kettle with heat energy recovery structure according to claim 1, characterized in that: The inner surface of the inner wall (11) of the reaction kettle is in contact with the side surface of the scraper (8), and the scraper (8) is rotationally connected with the reaction kettle inner wall (11).

7. The chemical production reaction kettle with heat energy recovery structure according to claim 1, characterized in that: The air duct (13) is arranged at one end of the shell (1) away from the air inlet (2), and the air duct (13) is uniformly arranged with heat conduction fins (14) inside, and the lower end of the heat conduction fin (14) is inserted into the inside of the heat preservation box (19).

Citation Information

Patent Citations

  • Reaction kettle

    CN216419385U